Kalmar DCE80-100E, Technical Handbook

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DCE80-100E
Technical Handbook
Drive axle Kessler
Service
15 P. Group 40
TDCE01
04GB
8. Check to marke sure the brake carrier (1) is free from
scratches. Lubricate all internal surfaces, fit the brake piston
(3), and align it to the tapped holes.
9. Insert the springs (15) an washers (21) in the piston. Screw
the piston firmly into the brake carrier (1) using the screws
(16) coated and sealed with LOCTITE 262.
10. Fit the O-rings (6) and (19).
11. Screw in the breather (12) with seal (10) and connection
(11).
12. Screw in the sealing plugs (8) and (18) with seals (9) and
(17).
13. Move the brake carrier (1) up against the brake housing (2)
and screw on securely using screws (7).
14. Bleed the brake circuit and then check to make sure the cir-
cuit is fully sealed. When loading with a pressure of 12 MPa
for 15 minutes, a pressure drop of 2% (down to 11.76 MPa)
is permitted.
1. Brake
2. Brake housing
3. Piston
4. Inner disc
5. Outer disc
6. O-ring
7. Screw
8. Plug
9. Seal
10. Seal
11. Connection piece
12. Breather
13. Sealing ring
14. Sealing ring
15. Spring
16. Screw
17. Seal
18. Plug
19. O-ring
20. Face seal
21. Washer
23. Screw
25. Tube