Kalmar DCE80-100E, Technical Handbook

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DCE80-100E
Technical Handbook
Mast and carriage
Service
8 P. Group 80
TDCE01
04GB
Dismantling the carriage
1. Disconnect all the hoses that connect the cylinders on the
carriage with the hydraulic system. Put immediately protecti-
ve caps on all hoses and connectors.
2. Raise the carriage a little.
3. Fit blocks under the lower beam of the carriage.
4. Lower the carriage so that it rests with the bottom beam on
the blocks.
5. Remove the pins from the chain mountings and secure the
chains with a rope, so that they will not run off the guide
sprockets.
6. Lift the inner mast by a sufficient amount so that the carriage
is clear of the inner mast.
7. Reverse the truck from the carriage.
Dismantling the lifting mast
1. Remove the carriage as described above
2. Disconnect the hydraulic hoses from the lift cylinders. Cap or
plug all connections.
3. Set the tilt control lever to the neutral position and secure a
sturdy lifting chain to the yoke or lifting lugs on the mast.
4. Disconnect the piston rods from the outer mast.
5. Lift the outer mast so that the mast suspension is unloaded,
unscrew the screws for the masts suspension shafts and
knock out the shafts.
6. Lower the mast forward and lay it down.
7. Fit blocks under the lifting cylinders, remove the piston rods
from the inner mast and withdraw the inner mast.
IMPORTANT!
Never use rags, cotton waste or wooden
plugs.
Use only protective caps and plugs of
plastic or metal.
WARNING!
Risk of injury by crushing