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Rev. 0213 

EPT, Manual.doc 

Copyright 2013 Vestil Manufacturing Corp. 

 

Page 1 of 51 

 

 

 

        

 

 

EPT-S

ERIES 

E

LECTRIC 

P

ALLET 

T

RUCKS

 

O

PERATION AND 

M

AINTENANCE 

M

ANUAL

 

                         

 

 

Receiving instructions:

  

After delivery, IMMEDIATELY remove the packaging from the product in a manner that preserves the 
packaging and maintains the orientation of the product in the packaging; then inspect the product closely to 
determine whether it sustained damage during transport. 

If damage is discovered during the inspection, 

immediately record a complete description of the damage on the bill of lading

. If the product is 

undamaged, discard the packaging.

 

 
NOTES:

 

1) Compliance with laws, regulations, codes, and non-voluntary standards enforced in the location where 
the product is 

used

 is exclusively the responsibility of the owner/end-user. 

 

2) VESTIL is 

not liable

 for any injury or property damage that occurs as a consequence of failing to apply either:  

a) Instructions in this manual; or b) Information provided on labels affixed to the product. 

Neither is Vestil 

responsible for 

any

 consequential damages sustained as a result of failing to exercise sound judgment 

while assembling, installing, using or maintaining this product.  
 
 

T

ABLE OF 

C

ONTENTS

 

 

             

P

AGE

 

T

ABLE OF 

F

IGURES

 

 

                 

 

             

P

AGE

 

Safety Principles 

 

 

Fig. 1A EPT Main Body Components 

 

 

Product Introduction 

 

 

Fig. 1B EPT-30 (optional) Scale Components 

 

Safety Guidelines 

 

 

Fig. 2 EPT-30 Hydraulic Cylinder Assembly 

 

Removing EPT from Pallet 

 

3 - 4 

Fig. 3 EPT-30 Drive Wheel Assembly 

 

 

Use, 1

st

 Inspection, & Functions Tests 20 

Fig. 4A EPT-30 Fork & Carriage 

Operation 

20-21  Fig. 4B EPT-30 Fork & Carriage (optional) Scale 

10 

Lifting & Transporting Loads 

21 

Fig. 5A Control Yoke & Handle Components 

11-12 

Batteries & Charger 

21-22  Fig. 5B Control Yoke & Handle (optional) Scale 

13-14 

   

 

 

Fig. 6 Hydraulic Pump & Motor Assemblies 

15 

Troubleshooting 

 

23-48  Fig. 7 EPT-45 Main Housings & Supporting Structure 

16 

Changing Cylinder 

 

28-31  Fig. 8 Removable Battery Box & Components 

16 

Changing Throttle

 

Assy.

   

32-36  Fig. 9 EPT-45 Cylinder & Fuse Panel 

17 

 

Changing Motor Assy

 

37-39  Fig. 10 EPT-45 Fork & Carriage Assemblies 

18

 

Replacing Forward/Reverse Contactor

  40-42  Fig. 11 Function Controls, Gauges, & Safety Features 

19 

 

 

 

Changing Battery Charger

  

43-46  Maintenance & Inspections 

49-50 

 Adding 

Quencharcs   

47-48 

Markings 

51 

V

ESTIL 

M

ANUFACTURING 

C

ORP

2999 North Wayne Street, P.O. Box 507, Angola, IN 46703 

Telephone: (260) 665-7586  -or-  Toll Free (800) 348-0868 

Fax: (260) 665-1339 

www.vestilmfg.com

    e-mail: 

[email protected]

 

 

Summary of Contents for EPT Series

Page 1: ...ssembling installing using or maintaining this product TABLE OF CONTENTS PAGE TABLE OF FIGURES PAGE Safety Principles 2 Fig 1A EPT Main Body Components 5 Product Introduction 2 Fig 1B EPT 30 optional...

Page 2: ...the directions BEFORE using or performing maintenance on the cart If you do not understand an instruction contact Vestil for clarification Failure to adhere to the directions in this manual might lead...

Page 3: ...ral damage is present immediately tag the unit Out of Service and inform maintenance personnel of the problem x DO NOT use the EPT if it makes unusual noises during operation x DO NOT allow people to...

Page 4: ...and stand safely to the side while operating the hoist All Models Securely connect the sling hooks to the hook points see photographs below lift the EPT a few inches off of the pallet direct the EPT a...

Page 5: ...2008 EPT 30 2008 Key Switch 2031 EPT 30 2031 Bearing Plate 2009 EPT 30 2009 Emergency Stop Switch 2032 EPT 30 2032 Bearing 30205 EPT 30 KSA Key Switch Assembly 2033 EPT 30 2033 Bearing Plate 2010 EPT...

Page 6: ...ay 4002 EPT 30 SCL 4002 Display Mounting Bracket 4003 EPT 30 SCL 4003 6mm Flat Washer 4004 EPT 30 SCL 4004 M6 x 10 Bolt 4005 EPT 30 SCL 4005 M6 x 30 Bolt 4006 EPT 30 SCL 4006 6mm Spring Washer 4007 EP...

Page 7: ...4202 EPT 30 4202 Gland Tube 4203 EPT 30 4203 Nut 4204 EPT 30 4204 Piston 4205 EPT 30 4205 Piston Rod 4301 EPT 30 4301 O Ring 4302 EPT 30 4302 Seal Ring 4303 EPT 30 4303 Seal Ring 4304 EPT 30 4304 O Ri...

Page 8: ...crew 3021 EPT 30 3021 Motor Retainer Cap Screw 3006 EPT 30 3006 6mm Washer 3022 EPT 30 3022 Drive Gear 3007 EPT 30 3007 Replacement Polyurethane Drive Wheel 3023 EPT 30 3023 Spacer 3007 EPT 30 3007 R...

Page 9: ...6 EPT 30 1006 Ball Bearing 6204z 1016 EPT 30 1016 Clevis Pin 1007 EPT 30 1007 75 x 96 Load Roller 1017 EPT 30 1017 22 x 20 Sleeve Bearing 1008 EPT 30 1008 Load Roller Axle 1018 EPT 30 1018 Trunion Sha...

Page 10: ...ring 6204z 1023 EPT 30 SCL 1023 M8 x 30 Screw 1008 EPT 30 SCL 1008 Drive Load Wheel 75 x 90 1024 EPT 30 SCL 1024 Washer 1009 EPT 30 SCL 1009 Drive Load Wheel Axle 1025 EPT 30 SCL 1025 M8 Nut 1010 EPT...

Page 11: ...Rev 0213 EPT Manual doc Copyright 2013 Vestil Manufacturing Corp Page 11 of 51 FIG 5A CONTROL YOKE AND HANDLE COMPONENTS ALL MODELS...

Page 12: ...n Spring 3115 EPT 30 3115 Throttle Assembly identical to EPT 45 1112 3115 EPT 30 3115 2 Throttle Assembly Unit 3115 EPT 30 3115 3 Curtis Throttle Assembly 3116 EPT 30 3116 Yoke Arm 3116 2 EPT 30 3116...

Page 13: ...Rev 0213 EPT Manual doc Copyright 2013 Vestil Manufacturing Corp Page 13 of 51 FIG 5B CONTROL YOKE AND HANDLE COMPONENTS ALL MODELS WITH INTEGRAL SCALE...

Page 14: ...EPT 30 SCL Yoke Arm 3117 EPT 30 SCL M8 x 10 Bolt 3118 EPT 30 SCL 8mm Spring Washer 3119 EPT 30 SCL Gas Shock 3120 EPT 30 SCL Handle Limit Switch 3121 EPT 30 SCL M4 x 30 Screw 3122 EPT 30 SCL M4 Nut 31...

Page 15: ...EPT 30 4104 Flow Control Valve 5LMRN 4105 EPT 30 4105 Solenoid Valve 4106 EPT 30 4106 Check Valve 4107 EPT 30 4107 Bolt 4108 EPT 30 4108 90 x 3 1 O Ring 4109 EPT 30 4109 Pick Up Tube 4110 EPT 30 4110...

Page 16: ...EPT 45 1006 Washer 1007 EPT 45 1007 Rear Cover Fiberglass 1007 EPT045 1007 2 Rear Cover Plastic 1008 EPT 45 1008 Rear Frame 1009 EPT 45 1009 Screw 1010 EPT 45 1010 Spring Washer 1011 EPT 45 1011 Snap...

Page 17: ...5Amp Control Circuit Fuse 3008 EPT 45 3008 Upper Cylinder Pin 3403 EPT 45 3403 2 Fuse Holder 3009 EPT 45 3009 Lower Cylinder Pin 3404 EPT 45 3404 Motor Controller 3100 EPT 45 3100 Power Pack 3405 EPT...

Page 18: ...Pin 2020 EPT 45 2020 Load Roller Frame 2006 EPT 45 2006 Sleeve Bearing 22 x 20 2021 EPT 45 2021 Roll Pin 2007 EPT 45 2007 Plate 2022 EPT 45 2022 Load Roller Frame Pin 2008 EPT 45 2008 Snap Ring 2023...

Page 19: ...rotate the movement control forward with your thumbs as indicated by the solid arrow superimposed on photograph below To move the pallet truck in reverse rotate the control wheel in the opposite dire...

Page 20: ...tely stop moving Reset the E stop by returning the control yoke to either position 1 or 3 see Operation Step 3 below on this page and then pull up on the red button 4 Fully raise the forks and while l...

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