KAESER Premium Compact W 200/4, Service Manual

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5.2 Installation conditions ....................................................................................................... 23
6 Installation
6.1 Ensuring safety ................................................................................................................ 24
6.2 Reporting Transport Damage ........................................................................................... 24
6.3 Compressed air connection ............................................................................................. 25
6.4 Connecting the machine to the power supply .................................................................. 25
7 Initial Start-up
7.1 Ensuring safety ................................................................................................................ 26
7.2 Instructions to be observed before commissioning or re-commissioning ......................... 27
7.3 Checking installation and operating conditions ................................................................ 27
7.4 Motor overload protection ................................................................................................ 27
7.4.1 Resetting the motor overload protection switch for single-phase motors ........... 28
7.5 Measuring the air receiver charging time ......................................................................... 28
7.6 Setting the network pressure ........................................................................................... 28
7.7 Setting the pressure regulator .......................................................................................... 30
8 Operation
8.1 Switching on and off ......................................................................................................... 31
9 Fault Recognition and Rectification
9.1 Basic instructions ............................................................................................................. 32
9.2 Alarms .............................................................................................................................. 32
10 Maintenance
10.1 Ensuring safety ................................................................................................................ 34
10.2 Maintenance Schedule ..................................................................................................... 35
10.2.1 Logging maintenance work ................................................................................. 35
10.2.2 Regular maintenance tasks ................................................................................ 35
10.2.3 Oil change interval .............................................................................................. 35
10.2.4 Regular service tasks ......................................................................................... 36
10.3 Fan cowl maintenance ..................................................................................................... 36
10.3.1 Cleaning the fan cowl ......................................................................................... 36
10.4 Air filter maintenance ....................................................................................................... 37
10.5 Drive motor maintenance ................................................................................................. 37
10.6 Checking the oil level ....................................................................................................... 38
10.7 Topping up the compressor oil ......................................................................................... 38
10.8 Changing the compressor oil ........................................................................................... 39
10.9 Pressure relief valve checking ......................................................................................... 40
10.9.1 Air receiver pressure relief valve ........................................................................ 40
10.10 Air receiver maintenance ................................................................................................. 41
10.11 Venting the machine (de-pressurising) ............................................................................ 42
10.12 Maintaining the check valve ............................................................................................. 43
10.13 Maintenance of the pressure switch unloading valve ....................................................... 44
10.14 Cylinder head and valves ................................................................................................. 45
10.15 Documenting maintenance and service work .................................................................. 46
11 Spares, Operating Materials, Service
11.1 Note the Nameplate ......................................................................................................... 47
11.2 Ordering consumable parts and operating fluids/materials .............................................. 47
11.3 KAESER AIR SERVICE .................................................................................................. 47
11.4 Service Addresses ........................................................................................................... 48
11.5 Spares for service and repair ........................................................................................... 48
12 Decommissioning, Storage and Transport
12.1 Decommissioning ............................................................................................................. 49
12.2 Packing ............................................................................................................................ 49
Contents
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Service Manual Reciprocating compressor
Premium compact W
No.: 9_9418 20E