JUMO AQUIS touch S 202581 Installation Instructions Manual Download Page 63

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6 Electrical connection

Optional board interfaces

Slot

Connection variant

Terminating resistors

Symbol

COM 2

RS422

terminating resistors with
DIP switches on
optional board configurable

with terminating resistors

without terminating resistors

RS485

terminating resistors with
DIP switches on
optional board configurable

RxD

RxD-

TxD

TxD-

RxD/TxD

RxD/TxD-

Summary of Contents for AQUIS touch S 202581

Page 1: ...ichannel Measuring Device for Liquid Analysis with Integrated Controller and Paperless Recorder Type 202581 Typ 202581 Installation Instructions Volume 1 2 20258100T94Z101K000 V2 00 EN 00602660 JUMO A...

Page 2: ...t is likely that a dange rous overdosage occurres For this case appropriate precautionary measures must be taken Notice Read this operating manual before putting the device into service Keep the opera...

Page 3: ...epair 9 2 3 2 Protection against electrostatic discharge ESD 10 2 4 Disposal 10 3 Device Description 11 3 1 Brief description 11 3 2 Block diagram 13 3 3 Device setup 14 4 Identifying the device versi...

Page 4: ...puts optional boards 45 6 4 4 Analog outputs 54 6 4 5 Binary inputs 55 6 4 6 Binary outputs power supply unit board 57 6 4 7 Binary outputs optional boards 58 6 4 8 Mains power connection 59 6 4 9 Vol...

Page 5: ...96 8 2 6 Calibrating the touchscreen 97 8 2 7 Digital sensors 97 8 3 Alarm Event list 102 8 3 1 Alarm list 103 8 3 2 Event list 106 8 4 Memory Manager USB flash drive 108 9 Retrofitting optional board...

Page 6: ...Content...

Page 7: ...hat components of the device can be destroyed by elec trostatic discharge ESD Electro Static Discharge if the appropriate precau tionary measures are not taken When returning modules assemblies or com...

Page 8: ...n the device is used properly and as intended 1 4 Qualification of personnel This document contains the information required to ensure use of the device as intended It is meant for technically qualifi...

Page 9: ...echnical data Page 107 protect the device from shock during transport the original packaging offers optimal protection for storage and transport 2 3 Returning goods if repairs are needed return the de...

Page 10: ...olled manner and prevent electrostatic charge buildup due to friction Use only packaging intended specifically for ESD sensitive assemblies com ponents These must be made from conductive plastics No l...

Page 11: ...d JUMO control algorithms for P PI PD and PID control Display A 5 5 touch sensitive color screen is responsible for display of all parameters as well as operation and device settings The plain text op...

Page 12: ...stewater treatment plants Process systems Drinking and bathing water monitoring Pharmaceutical water Food and beverage production CIP SIP plants Gas scrubbers air washers Cooling tower control Ion exc...

Page 13: ...y outputs Standard signals 0 to 10 V 0 4 to 20 mA 1 way relay changeover contact 2 way relay normally open contact 1 way solid state relay triac 2 way solid state relay PhotoMOS 1 way logic output 0 2...

Page 14: ...3 Connection terminals power supply unit 4 Connection terminals base unit 5 Expansion slots 6 USB interfaces USB device interface and connection for optional USB host socket 7 USB host socket IP67 al...

Page 15: ...features of the device prior to startup Compare the type code on the nameplate with the order details 1 Data matrix code for service purposes 2 Information symbol Read documentation Chapter 1 1 Warni...

Page 16: ...4 Identifying the device version 16 Order details page 17 In the event of technical questions please have the information from the name plate available for the member of our support team...

Page 17: ...in text 3 National language 01 German 02 English 03 French 4 Analysis input 1 IN 7 0 Not used 1 pH Redox NH3 2 CR resistive conductivity measurement 2 and 4 pole 3 Ci inductive conductivity measuremen...

Page 18: ...0 V 1 A 14 Logic output 0 22 V 15 2 logic outputs 0 12 V 16 analog output 17 2 PhotoMOS a solid state relay 10 Input output 3 IN 13 14 15 OUT 10 11 00 Not used 11 Relay changeover contact 12 2 relays...

Page 19: ...d state relay triac 230 V 1 A 14 Logic output 0 22 V 15 2 logic outputs 0 12 V 16 analog output 17 2 PhotoMOS a solid state relay 14 Output 7 OUT 18 19 00 Not used 11 Relay changeover contact 12 2 rel...

Page 20: ...Acrobat Reader operating manual and data sheet in PDF format GSD generator and JUMO PCC PCA 3000 as demo version JUMO AQUIS touch S accessories kit part no 00597460 Mounting plate for surface mounting...

Page 21: ...Analysis input Ci for inductive conductivity 00584265 20258x 2 Analysis input CR for resistive conductivity 00584263 20258x 1 Analysis input pH Redox NH3 00584264 20258x 18 Digital inputs 3 potential...

Page 22: ...4 Identifying the device version 22...

Page 23: ...exposed to direct sunlight Climatic conditions The ambient temperature and the relative humidity at the mounting site must correspond to the technical data v Installation position The device can be i...

Page 24: ...5 Mounting 24 5 2 Dimensions 137 5 mm 301 5 mm 270 5 mm 247 5 mm 138 mm 283 2 mm 301 mm 33 3 mm 120 5 mm Side view Front view View from below cable entries...

Page 25: ...ate for surface mounting 3 Self tapping screws 60 16 TORX PLUS a 30IP supplied as stan dard with the JUMO AQUIS touch S a TORX PLUS is a registered trademark of Acument Intellectual Pro perties LLC US...

Page 26: ...nting 26 Drilling diagram 1 JUMO AQUIS touch S 4 Fastening screws hex headed screws 6 mm 5 Weather protection canopy stainless steel 1 4301 part no 00602404 299 mm 171 mm 5 1 4 299 mm 171 mm 6 6 mm 15...

Page 27: ...und the cable entries to permit routing of cables 2 Use suitable fastening screws 4 in order to ensure that the screw heads are at a distance of about 1 cm from the mounting surface 3 Using the screws...

Page 28: ...mm 2 Self tapping screws 60 16 TORX PLUS a 30IP supplied as stan dard with the JUMO AQUIS touch S a TORX PLUS is a registered trademark of Acument Intellectual Pro perties LLC USA 3 Pipe clips from th...

Page 29: ...weather protection canopy 6 to the right side of the unit 5 2 Insert the two pipe clips 3 through the slots in the mounting straps on the mounting plate 4 as shown in the drawing 3 Place the device o...

Page 30: ...e panels NOTE Installation in a control panel provides protection class IP20 When the JUMO AQUIS touch S is installed in the wall of control cabinets the protection class of the control cabinet no lon...

Page 31: ...S touch S 4 Control panel with cutout 273 mm 257 mm Material thickness of panel 1 5 to 5 mm 2 1 3 4 1 5 5 mm 257 mm 273 mm Step Action 1 Insert the screws 2 about 2 to 3 threads into the holes provide...

Page 32: ...5 Mounting 32...

Page 33: ...lines must be separated from one an other spatially and not laid in parallel Select suitable cables for sensors and interfaces shielded and twisted or co axial cable These lines must not be installed...

Page 34: ...es incorrect installation wrong settings on the device can adversely af fect performance of the connected process For this reason independently operating safety devices e g pressure relief valves temp...

Page 35: ...minal compartment cover 2 Remove the terminal compartment cover 1 2 NOTE After all work in the terminal compartment has been completed ensure that the terminal compartment cover is reattached All 6 sc...

Page 36: ...gs 4 Multi conductor cables Strip the sheathing off the cable to a point where the sheathing still reaches the upper edge of the tongue on the strain relief strip 1 When putting together cables ensure...

Page 37: ...ction NOTE Open or improperly sealed cable fittings void the protection type IP67 for the en closure Ensure that all cable fittings are sealed and tightened to the correct in stallation torque Chapter...

Page 38: ...m the cable Pull back the braided shield Remove black semiconducting layer see image Strip insulation off inside conductor Attach Shield Kon connector1 for shield Length Part number 1 5 m 00085154 5 m...

Page 39: ...eld Attach wire ferrules to the ends of the conductors and a Shield Kon connector1 for shielding Inner conductor Shrink sleeve NOTE The black semiconducting layer must not touch with the inside conduc...

Page 40: ...HOMAS BETTS INTERNATIONAL Inc Wilmington Del US 60 mm Shield Kon connector Ferrule Conductor cross sec tion Length to strip minimal Maximum without ferrule Power supply unit 0 2 mm 1 mm2 8 mm Base uni...

Page 41: ...5 mm2 7 mm with ferrule with lip 0 25 mm2 0 5 mm2 7 mm Ferrule without lip 0 25 mm2 1 5 mm2 7 mm Rigid 0 14 mm2 1 5 mm2 7 mm Analysis inputs pH Redox NH3 Analysis inputs CRb Analysis inputs Cic Digita...

Page 42: ...ional board Ethernet LAN Optional boards for analysis inputs IN 7 to IN 10 Optional boards for universal inputs IN 11 to IN 12 Optional board RS485 RS422 PROFIBUS DP COM 2 Optional boards 3 way binary...

Page 43: ...hangeover contact Base unit OUT 4 to OUT 5 Analog output 5 V Voltage supply output 5 V for ISFET sen sors 24 V Voltage supply output DC 24 V for external transmittersa Option al boards OUT 6 to OUT 19...

Page 44: ...100 Pt1000 or customer specific characteristic line IN 5 RTD temperature probe 2 wire circuit Pt100 Pt1000 or customer specific characteristic line RTD temperature probe 3 wire circuit Pt100 Pt1000 or...

Page 45: ...erature probe 2 wire circuit Pt100 Pt1000 or customer specific characteristic line RTD temperature probe 3 wire circuit Pt100 Pt1000 or customer specific characteristic line Resistance potentiometer A...

Page 46: ...alysis input optional board in use The connection diagram contains the connection terminal layout for both version I and version II To identify the version of your optional board compare the connectio...

Page 47: ...llow Reference 6 6 G white Compensa tion ther mometer in 3 wire cir cuit Connec tionb H red I red black The RTD temperature probe is used to provide a temperature com pensated pH value measurement and...

Page 48: ...The IN 5 tem perature input supports connection of 8k55 NTC temperature probes Slot Option connection variant Symbol IN 7 IN 8 IN 9 IN 10 pH Redox Asymmetric connection of a combination electrode Stan...

Page 49: ...ture probe is used to provide a tempera ture compensated pH value measurement and can be con nected to a temperature input or universal input A Glass metal electrode core B Reference electrode inner s...

Page 50: ...ed to reduce interference from stray electromagnetic fields along the sensor cable A Glass metal electrode core B Reference electrode inner shield C Liquid potential grounding pin pipe or container wa...

Page 51: ...he RTD temperature probe is used to provide a tempera ture compensated pH value measurement and can be con nected to a temperature input or universal input A Glass metal electrode core B Reference ele...

Page 52: ...s of the conductor connection of the M12 socket to the screw terminal connection on the optional board A Brown B White C Pink D Silver E Black F Green temperature sensor G Yellow temperature sensor CR...

Page 53: ...ors A B Outer electrode C D Inner electrode E Shield CR optional board resistive conductivity measurement 4 electrode system A Outer electrode 1 I hi core color of CR 4P cable for JUMO types Red B Inn...

Page 54: ...analog output DC 0 to 10 V or DC 0 4 to 20 mA configurable OUT 5 analog output DC 0 to 10 V or DC 0 4 to 20 mA configurable U I X X 8 9 U I X X 10 11 Slot Option connection variant Symbol OUT 6 7 OUT...

Page 55: ...the Contact option must be set to Potential free contact Digital input external voltage source A Logic sig nal 12 14 16 B Logic sig nal 13 15 17 In the digital input configuration the Contact option...

Page 56: ...iants for transistor switching outputs NPN PNP are especially important for the flow measurement via impeller sensor type 406020 part no 00525530 00525531 at inputs IN 2 and IN 3 pulse frequency input...

Page 57: ...wer supply unit board Connector terminal Connection variant Symbol IN 13 14 15 IN 16 17 18 3 binary input potential free contact 1 2 3 4 Connector terminal Connection variant Symbol OUT 1 OUT 2 Relay...

Page 58: ...ct 2 relay N O contact Solid state relay triac 230 V 1 A 2 solid state relay PhotoMOS a 50 V 200 mA Digital output 0 22 V 2 binary output 0 12 V a PhotoMOS is a registered trademark of Panasonic WARNI...

Page 59: ...upply outputs Base unit Connector terminal Connection variant Symbol PWR IN Mains power input L1 N PE L1 PE N Connector terminal Connection variant Symbol DC 5 V Voltage supply e g ISFET sensor or dig...

Page 60: ...l board Connector terminal Connection variant Symbol PWR OUT Mains voltage lead out L1 N PE L1 PE N Slot Connection variant Symbol OUT 14 15 Voltage supply DC 24 V for external transmitters 24 V Volta...

Page 61: ...the bus cabling for digital sensors heed the information regard ing line length and number of sensors in the Annex Chapter 21 2 Planning the cabling for digital sensors page 129 Connector terminal Co...

Page 62: ...he volt age supply outputs on the device base unit or optional board Chapter 6 4 9 Voltage supply outputs page 59 Connecting the M12 digiLine connecting cable A Gray B Black C Brown D Blue E Blue prea...

Page 63: ...sistors Symbol COM 2 RS422 terminating resistors with DIP switches on optional board configurable with terminating resistors without terminating resistors RS485 terminating resistors with DIP switches...

Page 64: ...ensors on the bus are provid ed by the voltage supply out puts on the device base unit or optional board Chapter 6 4 9 Voltage sup ply outputs page 59 Connecting the M12 digiLine connecting cable A Gr...

Page 65: ...N LAN Ethernet Type RJ 45 socket Slot Connection variant Terminating resistors Symbol 5 4 3 2 9 8 7 6 1 NOTE Only 1 serial interface per device can be used for digiLine see Chapter 10 13 Serial interf...

Page 66: ...6 Electrical connection 66...

Page 67: ...n the device CAUTION The touchscreen must not be operated with sharp or pointed objects as these could damage the protective film and the touchscreen Step Action 1 Switch on the supply voltage to the...

Page 68: ...e in the Parameterization menu The following table explains the parameters for setting the date and time Parameters Selection setting option Explanation Current date time Date time entry dialog Settin...

Page 69: ...ettings menu can be found in the chapter on configuration Chapter 10 3 Basic settings page 10 Day in month first second third fourth last Number of the selected weekday for switch to standard time in...

Page 70: ...d by viewing the assignment table All configured inputs for digital sensors are listed there with configuration information and link status The sensor type listed for the configured input for digital...

Page 71: ...l 4 Open the assignment table for the digital sensors and check whether an entry exists for the input for digital sensors that was just configured The line number must match the number of the input fo...

Page 72: ...igital sensors and the baud rate to 9600 Step Action 1 Log in as user Master or Service in order to have access to the configuration in the device menu Chapter 8 2 1 Logon Logoff page 91 2 Ensure that...

Page 73: ...it 9 Open the Link submenu and highlight the assignment table entry that was just created by tapping it Chapter 8 2 7 Digital sensors page 97 10 Using the Scan Button start a sensor scan and wait unti...

Page 74: ...detected again automatically upon reconnec tion linked to its original assignment table entry and resumes operation When replacing digital sensors from the product groups 2026xx it is necessary to fo...

Page 75: ...If this is not successful contact Technical Support at JUMO The contact data can be found on the back of these installation instructions 7 4 2 Checking sensors and inputs outputs To check correct oper...

Page 76: ...ly for diagnostic purposes The compensated values are used for the actual measurement of analysis variables The following example considers analysis inputs in the form of a conductivity measurement in...

Page 77: ...r rights Refer to B 202581 0 for user management The following table provides an overview of the factory set user accounts Factory set passwords CAUTION The touchscreen must not be operated with sharp...

Page 78: ...alarm list Service data User actions Acknowledge alarms Calibrate Read out history of measure ment data in the recording function Display and change user level parameters Read out service data Link d...

Page 79: ...t button 5 Select operator screen button direct selection of the desired operation screen 6 Home button back to main screen 7 Placeholder for context sensitive buttons Assignment depends on the partic...

Page 80: ...also displayed by means of corresponding buttons The device menu contains submenus for set ting servicing and diagnosing the device and its functions The memory manager opens automatically as soon as...

Page 81: ...ion User level Function level Service Device info Calibration Login logoff Device settings menue Recorder Update to USB Secure hardware remove Memory manager Plug in USB flash drive Alarm list Event l...

Page 82: ...8 Operation 82 NOTE The Recorder Update to USB and Recorder Backup to USB items appear in the Memory Manager menu only if the extra Recording function is en abled Chapter 4 2 Order details page 17...

Page 83: ...states The overviews can be configured as a 2 part screen or a 4 part screen 2 part screen Display of 2 primary and 2 secondary measured values per screen 1 additional measured value and 3 binary valu...

Page 84: ...configured none is available for the operation loop 12 Controller over view The active controller channels are visualized here in an overview display The controller overview becomes available as part...

Page 85: ...is necessary to check the measuring circuits and settings of the compensation signals and the configuration of the analysis measuring input affected Invalid display value Possible errors include Incor...

Page 86: ...cters Special characters appear for selection automatically at those buttons that contain special characters The text list simplifies entry of frequently used character strings A history of character...

Page 87: ...he numerical base value Tap Exp Enter the exponent Confirm the entry Entry dialog buttons Explanation Button Confirm entry the value entered is accepted and the dia log closed Cancel entry the value e...

Page 88: ...ights Operating and setting options are re stricted depending on the user who is logged in The Master and Service users have access to all menus and functions fac tory setting Chapter 8 1 1 Passwords...

Page 89: ...ration of certain functions for testing and diag nostic purposes e g start wash contact or reset counter Chapter 8 2 3 Functional level page 93 Device informa tion Information about the device hardwar...

Page 90: ...th a minus sign and can be closed again by tapping the folder icon Currently open windows can be left either by tapping Exit or the Close win dow button Data are saved automatically when an open windo...

Page 91: ...er Chapter 8 1 1 Passwords and user rights page 77 After the re authentication time has elapsed a logged on user is logged off au tomatically It is then necessary to log on again The re authentication...

Page 92: ...eters and settings These can be edited from here The entry dialog is opened by tapping the display field for a desired data point View of the user level example To make an en try tap the display NOTE...

Page 93: ...nalog outputs Digital outputs Read current binary values manually control digital output outputs Counters Reset the counters operating hours and service counters WARNING When manually controlling equi...

Page 94: ...log or Digital Output tab Tap Manual mode button Tap Output Display field Entry dialog opens Enter value Confirm An activated manual mode can be recognized by the green background of the particular ou...

Page 95: ...ng overview of expansion slots display of diagnostic and ver sion information for the installed optional boards Inputs outputs Overview of all analog and binary values of the inputs and outputs of the...

Page 96: ...th the aid of the Memory Manager see B 202581 0 in the PC Setup Program chapter Chapter 8 4 Memory Manager USB flash drive page 108 Debug Window The Debug window can be used to check the behavior of t...

Page 97: ...tions on the display 8 2 7 Digital sensors The assignment table list of all configured inputs for digital sensors is displayed here Up to 6 digital sensors can be connected and operated via the select...

Page 98: ...mpatible Operation of bus communication must be as sured through correct interface settings with JUMO digiLine electronics the interfaces are configured automatically during the scan Known sensors are...

Page 99: ...uct groups 2026xx must be linked by means of this button during startup When errors occur during the startup of digital sensors you usually have the ability here to detect connected digital sen sors b...

Page 100: ...nics It is also displayed in the list of detected sensors and in the sensor informa tion Info button 5 The Link button now appears above the table Press this button to link the selected assignment tab...

Page 101: ...n connecting sensor electronics that have not yet been linked with the device As soon as the sensor electronics are linked the bus status changes to Green Furthermore the Red status is also dis played...

Page 102: ...nd trigger corresponding preprogrammed alarms and events in case the internal device malfunctions Alarms and events appear in the lists in chronological order The respective list is opened from the Al...

Page 103: ...tion screens The symbols used for visual signaling of alarms are listed in the following table Visualization of alarms in the title bar can be activated in the configuration The most recently occurrin...

Page 104: ...8 Operation 104 All alarms are available in the binary selector In this way digital outputs or other internal functions of the device can be controlled via alarms...

Page 105: ...edged Selection of a collective alarm when configuring device functions and digital outputs Binary selection Alarm and Internal Signals Collective Alarm Collective Alarm Ack Dosing alarms are triggere...

Page 106: ...e entries are identified with corresponding icons on the basis of the type of event In addition events are logged with an icon in the data monitor recording function Detailed information on the data m...

Page 107: ...ion start Timer start Wash contact start Controller manual mode on Controller self optimization started Configured event condition ended Calibration stop cancel Timer stop Wash contact stop Controller...

Page 108: ...ow the instructions on the device s display Recorder Update USB Use this function for regular retrieval of record er data and continuous archiving of measured data histories Measurement data that have...

Page 109: ...he name KONF304 SET If the flash drive already contains a configuration file a se curity prompt appears asking whether you are sure you want to overwrite this file Pressing the OK button saves the cur...

Page 110: ...lity is performed when transferring device config urations from the USB flash memory to the device If the device setup on the USB flash drive is incompatible with the version of the device software of...

Page 111: ...ed to the device power grid outside power supply sources for relays solid state re lays etc 3 Identify the assembly from the part number on the sticker attached to the packaging as well as from the ac...

Page 112: ...ly For better guidance of the board you can fill empty slots with plastic board frames The plastic board frame must be flush with the front page of the plastic bodies of the option al board slots see...

Page 113: ...must not be changed 13 Connect the inductive conductivity sensor to the M12 socket 14 Reinsert all other plug in screw terminals and interface cables 15 Reattach the terminal compartment cover Tighte...

Page 114: ...ould be used continuously only if the worst case ambient tem perature always 40 or 50 C and all optional boards at max load simultaneous ly can occur for only a limited period of time This must be dec...

Page 115: ...l rooms Selecting the Internal temperature too high alarm during configuration of bina ry outputs and internal functions Binary Selection Alarm and Internal Signals Internal temp too high 9 2 2 Instal...

Page 116: ...ation program starts automatically if this does not happen proceed as follows Start the Launch exe file in the main directory of the CD 3 The installation program proceeds through the rest of installa...

Page 117: ...the program folder to which the icons for starting the software are to be copied The directory for the program files is automatically specified 7 Click the Install button and wait until the installat...

Page 118: ...enter Demo as user ID and confirm by pressing OK 3 Open the Device Version menu item by double clicking on it 4 In the Hardware Selection window activate the User Defined Settings option and click on...

Page 119: ...er supply unit board 5 is correct The supply volt age level must match the information on the device nameplate To remove optional boards from slots simply pull the slot icons out of their slots via dr...

Page 120: ...ards 120 9 Installation of the planned complement of optional boards poses no concerns if the energy balance limit has not been exceeded a Microsoft and Windows 7 are registered trademarks of Microsof...

Page 121: ...has been performed the measurement input can be calibrated Following successful calibration the measurement input is ready for use NOTE For the Ci base calibration you need the JUMO Type 202711 21 ca...

Page 122: ...w the board tempera ture at Device Menu Service Service Data Internal Data tab Ensure that the ambient temperature specified for the device cor responds to the conditions for the normal operating mode...

Page 123: ...s 5 Start the Ci base calibration Device Menu Service Ci base Calibration IN 7 to 10 6 Enter the cell constant for the sensor and confirm by pressing OK 7 The device now performs a measuring with the...

Page 124: ...by pressing OK 10 Now follow the instructions on the display You will be requested to set certain resistance values on the cali bration adapter one at a time and then to confirm each measuring by pre...

Page 125: ...appears Confirm by pressing OK If the Ci base calibration fails the procedure is canceled without acceptance of the calibration data 12 Accept the calibration data acquired by pressing Yes discard th...

Page 126: ...9 Retrofitting optional boards 126...

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Page 130: ...ddress 36035 Fulda Germany Phone 49 661 6003 0 Fax 49 661 6003 607 Email mail jumo net Internet www jumo net JUMO House Temple Bank Riverway Harlow Essex CM 20 2DY UK Phone 44 1279 63 55 33 Fax 44 127...

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