Johnson Controls York AYK550 User Manual Download

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AYK 550

AIR MODULATORS

Supersedes: 100.42-01 (604)

Form: 100.42-01 (506)

USER’S MANUAL

User’s Manual

AYK550-UH HVAC DRIVES (1...150HP)

Summary of Contents for York AYK550

Page 1: ...AYK 550 AIR MODULATORS Supersedes 100 42 01 604 Form 100 42 01 506 USER S MANUAL User s Manual AYK550 UH HVAC DRIVES 1 150HP...

Page 2: ...t International DeviceNet is a registered trademark of Open DeviceNet Vendor Association DRIVECOM is a registered trademark of DRIVECOM User Organization Ethernet is a registered trademark of Xerox Co...

Page 3: ...143 Activate Drive Control Functions EFB 144 Feedback from the Drive EFB 148 Diagnostics EFB 150 Modbus Protocol Technical Data 152 YORK Drives Profile Technical Data 159 N2 Protocol Technical Data 1...

Page 4: ...t Conditions 240 Materials 240 Applicable Standards 240 Liability Limits 243 Appendix A Factory Mounted Solution and AHU VFDs A1 Configurations A2 Mechanical Dimensions A2 Appendix B Field Mounted Shi...

Page 5: ...K550 Frame Size Chart E1 Base Drive OO Option Outside Dimensions E2 Weights E2 Base Drive w Fused Disconnects AO Option Dimensions Weights E3 Field Mounted Shipped Loose AirMods Base Drive 2 Contactor...

Page 6: ...78 9 2 2 3 4 2 9 24 9 B 9 3 7 2 2 7 4 2 2 2 9 24 9 2 Q 6 78 69 9 2 2 24 2 2 2 3 2 3 B 9 2 7 42 9 2 2 2 2 W 4 2 7 2 9 9 9 2 24 9 2 6 78 9 2 4 3 2 4 2 7 X 2 9 4 2 2 2 2 92 Z 3 42 6 78 9 2 4 2 7 2 4 9 2...

Page 7: ...fact or give information on a subject Warnings caution you about conditions which can result in serious injury or death and or damage to the equipment They also tell you how to avoid the danger The wa...

Page 8: ...e detailed information needed for the correct installation of the unit W for installation Preparing for Installation on page 4 the Mounting Location Prepare the Mounting Location on page 7 the front c...

Page 9: ...rder and the shipping label to verify that all parts have been received 3 4 2 To determine the type of drive you are installing refer to either Serial number label attached on upper part of the chokep...

Page 10: ...or Nominal current Motor value is within this range 0 15 1 5 I2N I2N normal use current Type code label on drive entry for Output I2N or Type code on drive and rating table in Technical Data on page 2...

Page 11: ...contamination level IP 21 UL type 1 enclosure The site must be free of airborne dust corrosive gases or liquids and conductive contaminants such as condensation carbon dust and metallic particles 2 7...

Page 12: ...ave four holes along the top Use only two If possible use the two outside holes to allow room to remove the fan for maintenance 2 8 AYK400 drives can be replaced using the original mounting holes For...

Page 13: ...YK550 by its metal chassis 2 Non English speaking locations Add a warning sticker in the appropriate language over the existing warning on the top of the module 9 6 7 Wiring drives with the IP 21 UL t...

Page 14: ...ll an external filter such as one of the kits listed in the filter table on 233 Using an EMC RFI filter grounds the input power through the filter capacitors which could be dangerous and could damage...

Page 15: ...zes R5 and R6 6 78 2 4 2 7 7 2 3 3 2 W 2 3 Q Panel Connector Power LED Green Fault LED Red Optional Module 1 X1 Communications Optional Module 2 GND Power Output to Motor Power Input EM1 J1 DIP Switch...

Page 16: ...mpany 6 78 2 4 2 7 7 2 3 3 2 W 2 3 F GND Power Input PE U1 V1 W1 X0011 F1 F2 Power Input PE U1 V1 W1 F1 F2 X0013 Power Output to Motor U2 V2 W2 R5 R6 GND GND Power Output to Motor U2 V2 W2 Terminals N...

Page 17: ...iring Overview on page 9 8 Route the control cables through the conduit not the same conduit as either input power or motor wiring 9 Strip the control cable sheathing and twist the copper screen into...

Page 18: ...ing networks The internal RFI filter is disconnected The drive is properly grounded The input power voltage matches the drive nominal input voltage range The input power connections at U1 V1 and W1 ar...

Page 19: ...hanging the Parameters Individaully on page 18 Press Enter to move to the following options Select Commission Drive to commission the drive as described in section Start Up by Using the Start Up Assis...

Page 20: ...descriptions in Application Macros on page 30 Use the macro that best fits system needs 2 Edit parameter 9902 to select the appropriate macro Use either of the following Use the Start up Assistant whi...

Page 21: ...ontrols Company Use the fault and alarm listings on pages 210 and 215 respectively or Press the help key Assistant Control Panel only while fault or alarm is displayed 3 Adjust the system or parameter...

Page 22: ...ning Copy function for moving parameters to other AYK550 drives Backup function for saving parameter sets Context sensitive help Real time clock 8 The soft key functions are defined by text displayed...

Page 23: ...follow these steps Select MENU to enter the main menu F Select ASSISTANTS with the Up Down buttons and select ENTER Q Scroll to COMMISSION DRIVE with the Up Down buttons Change the values suggested by...

Page 24: ...parameter groups 99 Start up data 10 Start Stop Dir 11 Reference Select 20 Limits 21 Start Stop 22 Accel Decel 26 Motor Control and 30 Fault Functions 2 8 To restore the default factory settings selec...

Page 25: ...HAND h Indicates that the drive control is local that is from the control panel AUTO h Indicates that the drive control is remote such as the basic I O X1 or fieldbus h Indicates the drive and motor...

Page 26: ...ress the OFF button 4 h To modify the reference only possible if the display in the upper right corner is in reverse video press the UP or DOWN buttons the reference changes immediately The reference...

Page 27: ...a 10 Start Stop Dir 11 Reference Select 20 Limits 21 Start Stop 22 Accel Decel 26 Motor Control and 30 Fault Functions 2 8 To restore the default factory settings select the application macro HVAC def...

Page 28: ...nel display language selection Prompts for motor data Guides user through rotation check Commission drive Prompts for motor data Application Prompts for application macro selection References 1 2 Prom...

Page 29: ...tion Also useful to create a backup for recovery if drive parameters are corrupted or erased Panel Display Prompts for display variable and unit settings Timed Functions Prompts for the use of Timed f...

Page 30: ...rive follow these steps Select MENU to enter the main menu F Select PAR BACKUP with the UP DOWN buttons and select ENTER Q Scroll to Upload to Panel and select SEL The text Copying parameters and a pr...

Page 31: ...ABORT if you want to stop the process After the download stops the message Parameter download successful is displayed and the control panel goes back to PAR BACKUP menu Select EXIT to return to the ma...

Page 32: ...in Fault logs To set the clock follow these steps The text Parameter download successful is displayed and the control panel returns to PAR BACKUP menu Select EXIT to return to the main menu Select MEN...

Page 33: ...ith the UP DOWN buttons and select SEL to confirm the selection k Scroll to Set Date with the UP DOWN buttons and select SEL Change the days months and year with the UP DOWN buttons and select OK to s...

Page 34: ...DOWN buttons and select ENTER Q Scroll to the I O setting you want to view with the UP DOWN buttons and select SEL Select the setting you want to view with the UP DOWN buttons and select OK You can c...

Page 35: ...onsiderations apply for all macros When using a direct speed reference in AUTO mode connect the speed reference to analog input 1 AI1 and provide the START command using digital input 1 DI1 In HAND OF...

Page 36: ...irements for control wiring For general details about the AYK550 control wiring terminals see Control Terminal Descriptions on page 235 Specific wiring requirements are included with each macro descri...

Page 37: ...DI2 15 DI3 16 DI4 17 DI5 18 DI6 19 RO1C 20 RO1A 21 RO1B 22 RO2C 23 RO2A 24 RO2B 25 RO3C 26 RO3A 27 RO3B 4 0 2 10 V or 0 4 20 mA Reference voltage 10 VDC 4 _ 0 4 20 mA 2 _ Activate to start drive Not...

Page 38: ...3 DI1 14 DI2 15 DI3 16 DI4 17 DI5 18 DI6 19 RO1C 20 RO1A 21 RO1B 22 RO2C 23 RO2A 24 RO2B 25 RO3C 26 RO3A 27 RO3B m mA mA 4 0 2 10 V or 0 4 20 mA Reference voltage 10 VDC 4 _ 0 4 20 mA 2 _ Activate to...

Page 39: ...1 14 DI2 15 DI3 16 DI4 17 DI5 18 DI6 19 RO1C 20 RO1A 21 RO1B 22 RO2C 23 RO2A 24 RO2B 25 RO3C 26 RO3A 27 RO3B m mA mA 4 0 2 10 V or 0 4 20 mA Reference voltage 10 VDC 4 _ 0 4 20 mA 2 _ Activate to star...

Page 40: ...9 RO1C 20 RO1A 21 RO1B 22 RO2C 23 RO2A 24 RO2B 25 RO3C 26 RO3A 27 RO3B m mA mA 4 0 2 10 V or 0 4 20 mA Reference voltage 10 VDC 4 _ 0 4 20 mA 2 _ Activate to start drive _ Deactivate to stop drive P 1...

Page 41: ...2 15 DI3 16 DI4 17 DI5 18 DI6 19 RO1C 20 RO1A 21 RO1B 22 RO2C 23 RO2A 24 RO2B 25 RO3C 26 RO3A 27 RO3B m mA mA 4 0 2 10 V or 0 4 20 mA Reference voltage 10 VDC 4 _ 0 4 20 mA 2 _ Activate to start drive...

Page 42: ...6 DI4 17 DI5 18 DI6 19 RO1C 20 RO1A 21 RO1B 22 RO2C 23 RO2A 24 RO2B 25 RO3C 26 RO3A 27 RO3B m mA mA 4 0 2 10 V or 0 4 20 mA Reference voltage 10 VDC 4 _ 0 4 20 mA 2 _ Activate to start drive _ Deactiv...

Page 43: ...00 0 4102 INTEGRATION TIME 60 0 s 1601 RUN ENABLE 2 DI2 8123 PFA ENABLE 1 ACTIVE 1608 START ENABLE 1 0 NOT SEL 1 SCR 2 AI1 3 AGND 4 10V 5 AI2 6 AGND 7 AO1 8 AO2 9 AGND 10 24V 11 GND 12 DCOM1 13 DI1 14...

Page 44: ...01 RUN ENABLE 2 DI2 1 SCR 2 AI1 3 AGND 4 10V 5 AI2 6 AGND 7 AO1 8 AO2 9 AGND 10 24V 11 GND 12 DCOM1 13 DI1 14 DI2 15 DI3 16 DI4 17 DI5 18 DI6 19 RO1C 20 RO1A 21 RO1B 22 RO2C 23 RO2A 24 RO2B 25 RO3C 26...

Page 45: ...03 OUTPUT FREQ 4102 INTEGRATION TIME 60 0 s 3415 SIGNAL 3 PARAM 0105 TORQUE 4110 SETPOINT SEL 1 AI1 1 SCR 2 AI1 3 AGND 4 10V 5 AI2 6 AGND 7 AO1 8 AO2 9 AGND 10 24V 11 GND 12 DCOM1 13 DI1 14 DI2 15 DI3...

Page 46: ...TPUT FREQ 3421 OUTPUT 3 MAX 200 0 3415 SIGNAL 3 PARAM 0105 TORQUE 1 SCR 2 AI1 3 AGND 4 10V 5 AI2 6 AGND 7 AO1 8 AO2 9 AGND 10 24V 11 GND 12 DCOM1 13 DI1 14 DI2 15 DI3 16 DI4 17 DI5 18 DI6 19 RO1C 20 R...

Page 47: ...D 4 10V 5 AI2 6 AGND 7 AO1 8 AO2 9 AGND 10 24V 11 GND 12 DCOM1 13 DI1 14 DI2 15 DI3 16 DI4 17 DI5 18 DI6 19 RO1C 20 RO1A 21 RO1B 22 RO2C 23 RO2A 24 RO2B 25 RO3C 26 RO3A 27 RO3B m mA mA 4 0 2 10 V or 0...

Page 48: ...TAGE 0 DISABLE 4110 SETPOINT SEL 19 INTERNAL 3107 AR AI MIN 0 DISABLE 4111 INTERNAL SETPNT 100 0 1 SCR 2 AI1 3 AGND 4 10V 5 AI2 6 AGND 7 AO1 8 AO2 9 AGND 10 24V 11 GND 12 DCOM1 13 DI1 14 DI2 15 DI3 16...

Page 49: ...I1 14 DI2 15 DI3 16 DI4 17 DI5 18 DI6 19 RO1C 20 RO1A 21 RO1B 22 RO2C 23 RO2A 24 RO2B 25 RO3C 26 RO3A 27 RO3B m mA mA 4 0 2 10 V or 0 4 20 mA Reference voltage 10 VDC 4 _ 0 4 20 mA 2 _ Activate to sta...

Page 50: ...102 INTEGRATION TIME 60 0 s 2108 START INHIBIT 1 ON 4110 SETPOINT SEL 1 AI1 3207 SUPERV 3 PARAM 0103 OUTPUT FREQ 4210 SETPOINT SEL 1 AI1 1 SCR 2 AI1 3 AGND 4 10V 5 AI2 6 AGND 7 AO1 8 AO2 9 AGND 10 24V...

Page 51: ...03 AO1 Content Max 60 0 Hz 1504 Minimum AO1 4 0 mA 1505 Maximum AO1 20 0 mA 1506 Filter AO1 0 1 s 1507 AO2 Content Sel Current 1508 AO2 Content Min 0 0 Hz 1509 AO2 Content Max 60 0 Hz 1510 Minimum AO2...

Page 52: ...08 Value 0 0 4109 100 Value 100 0 4110 Set Point Set Keypad 4111 Internal Setpnt 40 0 4112 Setpoint Min 0 0 4113 Setpoint Max 100 0 4114 Fbk Sel Act1 4115 Fbk Multiplier 0 000 4116 Act1 Input AI2 4117...

Page 53: ...DUAL SETPOINT PID 12 DUAL SETPOINT PID WITH CONSTANT SPEEDS 13 E BYPASS Not used by YORK 14 HAND CONTROL 9904 B Q Q 9 Selects the motor control mode 1 VECTOR sPEED sensorless vector control mode Not u...

Page 54: ...encoder If no Motor Id Run is performed the drive uses a less detailed motor model created when the drive is first run This First Start model is updated automatically after any motor parameter is cha...

Page 55: ...F d 3 The DC bus voltage in VDC as measured by the AYK550 0109 F d 3 The voltage applied to the motor 0110 q q The temperature of the drive heatsink in Centigrade 0111 m Q Z Z External reference REF1...

Page 56: ...hat the relay is de energized 0123 g3 Status of the three relay outputs See parameter 0122 0124 F The analog output 1 value in milliamperes 0125 F F The analog output 2 value in milliamperes 0126 q q...

Page 57: ...Variables 0138 F Process variable 2 Defined by parameters in Group 34 Panel Display Process Variables 0139 Q Process variable 3 Defined by parameters in Group 34 Panel Display Process Variables 0140 k...

Page 58: ...must be active and set to COMM See parameters 1001 and 1002 The control panel displays the word in hex For example all zeros and a 1 in Bit 0 displays as 0001 All zeros and a 1 in BIt 15 displays as...

Page 59: ...Status Word 2 See parameter 0303 2 Q_ 7 23 2 7 2 2 4 J v Q QB 6 Q B J 6 F 0 READY ALARM 1 ENABLED REQ_MAINT 2 STARTED DIRLOCK 3 RUNNING LOCALLOCK 4 ZERO_SPEED CTL_MODE 5 ACCELERATE Reserved 6 DECELER...

Page 60: ...er 0305 0307 6 Q 9 Read only copy of the Fault Word 3 See parameter 0305 2 Q_ 7 23 2 7 2 2 4 J v Q B 6 Q B 6 F Q gB 6 Q 0 OVERCURRENT UNDERLOAD EFB 1 1 DC OVERVOLT THERM FAIL EFB 2 2 DEV OVERTEMP OPEX...

Page 61: ...The control panel displays the word in hex For example all zeros and a 1 in Bit 0 displays a 0001 All zeros and a 1 in Bit 15 displays as 8000 0309 6 F 9 Read only copy of the ALARM WORD 3 See parame...

Page 62: ...on less the whole days reported in 0402 in format hh mm ss if real time clock is not used or was not set 0404 The motor speed rpm at the time the last fault occurred 0405 p Z The frequency Hz at the...

Page 63: ...scribed for DI1P 2P Direction control requires parameter 1003 3 REQUEST is through digital input DI3 DI3 activated Reverse de activated Forward 5 DI1P 2P 3P Start Forward Start Reverse and Stop Start...

Page 64: ...tivated START Timer de activated STOP See Group 36 Timer Functions 12 14 TIMER 2 4 Assigns Start Stop control to Timer 2 4 See Timer Function 1 above 1002 m F 9 Defines external control location 2 EXT...

Page 65: ...7 EXT2 Selects external control location 2 EXT2 See parameter 1002 EXT2 COMMANDS for EXT2 s Start Stop Dir definitions See parameter 1106 REF2 SELECT for EXT2 s reference definitions 8 COMM Assigns co...

Page 66: ...e reference to zero The reference is stored When the drive restarts the motor ramps up at the selected acceleration rate to the stored reference 7 DI5U 6D Same as above DI3U 4D except that DI5 and DI6...

Page 67: ...304 MINIMUM AI2 sets the minimum analog input signal These parameters reference and analog min and max settings provide scale and offset adjustment for the reference 1105 m Z Z Z Q c Sets the maximum...

Page 68: ...signal This parameter sets the minimum frequency reference The value is a percentage of the maximum frequency or speed maximum process reference nominal torque 1108 F m q q q 2 _ q Sets the maximum f...

Page 69: ...NOT SEL Disables the constant speed function 1 DI1 Selects Constant Speed 1 with digital input DI1 Digital input activated Constant Speed 1 activated 2 6 DI2 DI6 Selects Constant Speed 1 with digital...

Page 70: ...lects Constant Speed 1 with digital input See above 7 DI1 2 INV Selects one of three Constant Speeds 1 3 using DI1 and DI2 Inverse operation uses two digital inputs as defined below 0 DI de activated...

Page 71: ...bove 1206 Q Q Z Z F Sets a value for a Constant Speed See CONST SPEED 1 above 1207 Q Q c Z Z Q Sets a value for a Constant Speed See CONST SPEED 1 above 1208 Q Q Fcc Z Z c Sets a value for a Constant...

Page 72: ...e analog input for 0 20 mA current signal Calculate the minimum 4 mA as a percent of full range 20 mA 4 mA 20 mA 100 20 1302 m q q q Defines the maximum value of the analog input Define value as a per...

Page 73: ...third supervised parameter 3207 drops below the limit 3208 See Group 32 Supervision starting on page 98 14 AT SET POINT Energize relay when the output frequency is equal to the reference frequency 15...

Page 74: ...riggered 44 M TRIG MWH Energize relay when power consumption counter is triggered 45 OVERRIDE Energize relay when override is activated 1402 F F Defines the event or condition that activates relay 2 w...

Page 75: ...tes relay 4 6 what relay output 4 6 means See 1401 RELAY OUTPUT 1 1413 Q Defines the switch on delay for relay 4 See RO 1 ON DELAY 1414 Q Defines the switch off delay for relay 4 See RO 1 OFF DELAY 14...

Page 76: ...or type Pt100 Output 9 1 mA See Group 35 101 145 Output corresponds to a parameter in the Operating Data group Group 01 Parameter defined by value value 102 parameter 0102 146 199 Not assigned 1502 3...

Page 77: ...t for analog output AO2 See AO1 CONTENT above 1508 F 3 2 2 Sets the minimum content value See AO1CONTENT MIN above 1509 F m 3 2 2 Sets the maximum content value See AO1 CONTENT MAX above 1510 F 0 F Se...

Page 78: ...annot use the control panel to change parameter values The lock can be opened by entering the valid pass code to parameter 1603 1 OPEN You can use the control panel to change parameter values 2 NOT SA...

Page 79: ...nverted digital input DI2 DI6 as a control for changing User Parameter Sets See DI1 INV above 1606 c Defines control for the use of the HAND mode The HAND mode allows drive control from the control pa...

Page 80: ...7 COMM Assigns the fieldbus Command Word as the source for the start enable 1 signal Bit 2 of the Command word 2 parameter 0302 activates the start disable 1 signal See fieldbus user s manual for deta...

Page 81: ...will coast to stop and show alarm 2022 on panel display The drive will not start until start enable 2 signal resumes 2 6 DI2 DI6 Defines digital input DI2 DI6 as the start enable 2 signal See DI1 abo...

Page 82: ...mode In the HAND mode the drive returns to OFF mode When override is active Drive runs at preset speed Drive ignores all keypad commands Drive ignores all commands from communication links Drive ignor...

Page 83: ...r speed reference P1702 or P1703 5 Enter the pass code P1704 Enable the override mode P1705 The drive replaces the override parameter set with new values of all parameters 1002 PAR PFC IOCONF 1003 PAR...

Page 84: ...ge Enter the pass code always before changing the value of the parameter 1705 See parameter 1705 below The pass code is 358 The entry reverts back to zero automatically 1705 J Selects whether the over...

Page 85: ...s voltage drops due to loss of input power the undervoltage controller decreases the motor speed in order to keep the DC bus voltage above the lower limit When the motor speed decreases the inertia of...

Page 86: ...sed Activating the digital input selects MIN TORQUE 1 value De activating the digital input selects MIN TORQUE 2 value 2 6 DI2 INV DI6 INV Defines an inverted digital input DI2 DI6 as the control for...

Page 87: ...016 p F q q q Q q Sets the second minimum limit for torque Value is a percent of the motor nominal torque 2017 m p q q q Q q Sets the first maximum limit for torque Value is a percent of the motor nom...

Page 88: ...high starting torque Torque boost is only applied at start ending when output frequency exceeds 20 Hz or when output frequency is equal to reference In the beginning the motor magnetizes within the ti...

Page 89: ...and and removal of the emergency stop command before drive can restart 0 NOT SEL Disables the Emergency stop function through digital inputs 1 DI1 Defines digital input DI1 as the control for Emergenc...

Page 90: ...NV Defines an inverted digital input DI2 DI6 as the control for ramp pair selection See DI1 INV above 2202 c Q Sets the acceleration time for zero to maximum frequency for ramp pair 1 See A in figure...

Page 91: ...put to 0 Ramp output will ramp to 0 according to the currently used ramp time after which it will stay at 0 De activating the digital input ramp resumes normal operation 2 6 DI2 DI6 Defines digital in...

Page 92: ...step error remains constant 2 8 You can use parameter 2305 AUTOTUNE RUN to automatically set proportional gain 2303 Sets the derivation time for the speed controller Derivative action makes the contr...

Page 93: ...high inertia load is accelerated along a ramp 2305 Starts automatic tuning of the speed controller 0 OFF Disables the Autotune creation process Does not disable the operation of Autotune settings 1 ON...

Page 94: ...2504 CRIT SPEED 2 LO 46 Hz Set 2505 CRIT SPEED 2 HI 52 Hz 2502 Q Z Z Z Sets the minimum limit for critical speed range 1 The value must be less than or equal to 2503 CRIT SPEED 1 HI Units are rpm unle...

Page 95: ...MOTOR CTRL MODE 3 SCALAR SPEED Keep IR compensation as low as possible to prevent overheating Typical IR compensation values are IR Compensation When enabled IR Compensation provides an extra voltage...

Page 96: ...ating conditions Higher switching frequency results in lower acoustic noise 0 OFF The function is disabled 1 ON The switching frequency is limited according to the figure 2608 F q Sets gain for slip c...

Page 97: ...t for the motor s accumulated revolutions counter 0 0 NOT SEL 2904 Q Defines the actual value of the motor s accumulated revolutions counter The parameter is reset by writing 0 to it 2905 Q W9 W9 Sets...

Page 98: ...is the average speed over the last 10 seconds 6 78 4 2 g 2 B W 9 2 3 2 2 4 9 9 2 2 2 2 2 3003 m Defines the External Fault 1 signal input and the drive response to an external fault 0 NOT SEL Externa...

Page 99: ...tor When set to 100 the maximum allowable load is equal to the value of Start up Data parameter 9906 MOTOR NOM CURRENT Adjust the load curve level if the ambient temperature differs from nominal 3008...

Page 100: ...a process malfunction The protection is activated if The motor torque drops below the load curve selected by parameter 3015 UNDERLOAD CURVE This condition has lasted longer than the time set by param...

Page 101: ...ns active until the fieldbus writes a new reference value 2 _ If you select const speed 7 or last speed make sure that continued operation is safe when fieldbus communication is lost 3019 Sets the com...

Page 102: ...s automatic reset 1 ENABLE Enables automatic reset Automatically resets the fault OVERCURRENT after the delay set by 3103 DELAY TIME and the drive resumes normal operation 3105 B Sets the automatic re...

Page 103: ...the supervised value rises above the high limit 2 8 Case LO d HI represents a normal hysteresis Operating data supervision using relay outputs when LO HI The lowest limit HI 3203 is active initially...

Page 104: ...for the second supervised parameter See 3204 SUPERV 2 PARAM above 3207 Q kk Selects the third supervised parameter See 3201 SUPERV 1 PARAM above 3208 Q 3 2 2 q Sets the low limit for the third superv...

Page 105: ...ion of the loading package 3303 Contains the test date yy ww 3304 Indicates the drive s current and voltage rating The format is XXXY where XXX The nominal current rating of the drive in amps If prese...

Page 106: ...t display parameter Use parameters 3402 3403 3406 and 3407 for example to convert a Group 01 parameter such as 0102 SPEED in rpm to the speed of a conveyor driven by the motor in ft min For such a con...

Page 107: ...ue displayed for the second display parameter See parameter 3407 3415 Q kk F Selects the third parameter by number displayed on the control panel See parameter 3401 3416 Q 3 2 2 q Defines the minimum...

Page 108: ...YORK A Johnson Controls Company 3421 Q m 3 2 2 F Sets the maximum value displayed for the third display parameter See parameter 3407 2 Q _ 2 23 2 7 2 2 4...

Page 109: ...s control terminals using any of these alternatives Separate the thermistor from live parts of the motor with double reinforced insulation Protect all circuits connected to the drive s digital and an...

Page 110: ...ion reads the voltage through analog input AI1 or AI2 and converts it to degrees centigrade 2 2 x PT100 Sensor configuration uses two PT 100 sensors Operation is the same as for above 1 x PT100 3 3 x...

Page 111: ...ay to a digital input The drive reads the digital input states as shown in the above table When the digital input is 1 the motor is overheated See the figures in the introduction to this Group 3502 c...

Page 112: ...e Period2 3606 Time2 Daily Str 3607 Time2 Daily Stp 3608 Time2 Weekly Str 3609 Time2 Weekly Stp Time Period3 3610 Time3 Daily Str 3611 Time3 Daily Stp 3612 Time3 Weekly Str 3613 Time3 Weekly Stp Time...

Page 113: ...on different weekdays When editing parameters to set times Use arrow keys to select desired hour setting Press NEXT to advance to minutes Use arrow keys to select desired minutes setting Press NEXT to...

Page 114: ...See parameter 3603 3616 g Defines timer 4 weekly start day See parameter 3604 3617 g Defines timer 4 weekly stop day See parameter 3605 3622 J Selects the source for the boost signal 0 NOT SEL Boost s...

Page 115: ...ted in the timer 16 BOOST B Boost selected in the timer 17 B P1 Boost and Time Period 1 selected in the timer 18 B P2 Boost and Time Period 2 selected in the timer 19 B P2 P1 Boost and Time Periods 1...

Page 116: ...ignal wired to the AYK550 only parameter group 40 is needed A Schematic of setpoint feedback signal flow using parameter group 40 is presented 2 8 In order to activate and use the PID controller Param...

Page 117: ...Controller s gain The setting range is 0 1 100 At 0 1 the PID Controller output changes one tenth as much as the error value At 100 the PID Controller output changes one hundred times as much as the e...

Page 118: ...or the error derivative part of the PID controller output Before being added to the PID controller output the error derivative is filtered with a 1 pole filter Increasing the filter time smooths the e...

Page 119: ...provide reference DI3 increases the speed the U stands for up DI4 decreases the reference the D stands for down Parameter 2205 ACCELER TIME 2 controls the reference signal s rate of change R Stop comm...

Page 120: ...feedback signal Use parameter 4016 to define the source for actual value 1 ACT1 Use parameter 4017 to define the source for actual value 2 ACT2 1 ACT1 Actual value 1 ACT1 provides the feedback signal...

Page 121: ...4017 F F 9 Defines the source for actual value 2 ACT2 1 AI 1 Uses analog input 1 for ACT2 2 AI 2 Uses analog input 2 for ACT2 3 Current Uses current for ACT2 scaled so Min ACT2 0 current Max ACT2 2 x...

Page 122: ...I1 as the control for the PID sleep function De activating the digital input activates the sleep function Activating the digital input restores PID control 2 6 DI2 INV DI6 INV Defines an inverted digi...

Page 123: ...27 Defines how selections are made between PID Set 1 and PID Set 2 PID parameter set selection When set 1 is selected parameters 4001 4026 are used When set 2 is selected parameters 4101 4126 are used...

Page 124: ...of parameters used with the Process PID PID1 controller The operation of parameters 4101 4126 is analogous with Process PID set 1 PID1 parameters 4001 4026 PID parameter set 2 can be selected by para...

Page 125: ...wer to the drive enables external PID control 9 12 TIMER 1 4 Defines the Timer as the control for enabling external PID control Timer active enables external PID control See parameter Group 36 Timer F...

Page 126: ...PID2 OUTPUT Uses the absolute maximum speed or frequency Switch C 2002 MAXIMUM SPEED if 9904 MOTOR CONTROL MODE 1 SPEED or 2 TORQUE 2008 MAXIMUM FREQUENCY IF 9904 MOTOR CONTROL MODE 3 SCALAR 2 F_ 23...

Page 127: ...er configuration file Format is xyz where x major revision number y minor revision number z correction number _ 107 revision 1 07 5129 9 9 Displays the revision of the drive s fieldbus adapter module...

Page 128: ...ontrols Company 5133 J 6 9 9 Contains the revision of the module s application program Format is xyz where x major revision number y minor revision number z correction number _ 107 revision 1 07 2 _ 2...

Page 129: ...on this counter is increasing constantly 5205 Q Contains a count of the characters with a parity error that is received from the fieldbus For high counts check Parity settings of devices connected on...

Page 130: ...e stop bit 5305 J B Selects the communication 1 AYK550 profile used by the EFB protocol 0 YORK ABB DRIVES Operation of Control Word and Status Word conforms to YORK Drives Profile 1 AYK550 Alternate 3...

Page 131: ...ed to Modbus Register 40007 5313 J Q Q Specifies the parameter mapped to Modbus Register 40008 5314 J Q Specifies the parameter mapped to Modbus Register 40009 5315 J Q Specifies the parameter mapped...

Page 132: ...t An Interlock function when enabled identifies off line out of service motors and the PFA skips to the next available motor in the sequence An Autochange function when enabled and with the appropriat...

Page 133: ...put from the auxiliary motor See figure where A 8109 START FREQ 1 8112 LOW FREQ 1 B Output frequency increase during the start delay C Diagram showing auxiliary motor s run status as frequency increas...

Page 134: ...8112 LOW FREQ 1 for a complete description of the operation The second auxiliary motor stops if Two auxiliary motors are running AYK550 output frequency drops below the limit 8113 1 Output frequency...

Page 135: ...on is disabled the first auxiliary motor is the one connected to the first relay with a parameter setting 31 PFA and so on If the Autochange function is used the assignments rotate Initially the speed...

Page 136: ...9 2 8119 q q q Sets an upper limit as a percent of output capacity for the autochange logic When the output from the PID PFA control block exceeds this limit autochange is prevented For example use t...

Page 137: ...K When AYK550 power supply is switched off the counter preserves the current Autochange rotation positions in permanent memory When power is restored the Autochange rotation starts at the position sto...

Page 138: ...lay DI4 Third PFA Relay DI5 DI6 Free DI1 First PFA Relay DI2 Second PFA Relay DI3 Third PFA Relay DI4 DI6 Free 4 DI1 Speed Reg Motor DI2 First PFA Relay DI3 Second PFA Relay DI4 Third PFA Relay DI5 Fo...

Page 139: ...y DI4 DI6 Free DI1 Free DI2 First PFA Relay DI3 DI6 Free 2 DI1 Free DI2 Speed Reg Motor DI3 First PFA Relay DI4 Second PFA Relay DI5 DI6 Free DI1 Free DI2 First PFA Relay DI3 Second PFA Relay DI4 DI6...

Page 140: ...DI6 Free Not allowed 1 DI1 DI2 Free DI3 Speed Reg Motor DI4 First PFA Relay DI5 DI6 Free DI1 DI2 Free DI3 First PFA Relay DI4 DI6 Free 2 DI1 DI2 Free DI3 Speed Reg Motor DI4 First PFA Relay DI5 Secon...

Page 141: ...erence 1106 REF2 SELECT 1 YES Enables Regulator by pass control The process PID regulator is bypassed Actual value of PID is used as the PFA reference input Normally EXT REF2 is used as the PFA refere...

Page 142: ...speed motors as output demand increases or decreases Parameters 8109 START FREQ 1 to 8114 LOW FREQ 3 define the switch points in terms of the drive output frequency Adjusts the speed regulated motor o...

Page 143: ...Group 22 ACCEL DECEL applies 0 NOT SEL 0 1 1800 Activates this function using the value entered as the acceleration time 8126 Sets the autochange with timer When enables autochange is controlled with...

Page 144: ...ieldbus communication with the drive using Modbus protocol via the RS485 serial link X1 communications terminal See also parameter Group 53 EFB PROTOCOL 2 N2 Enables fieldbus communication with the dr...

Page 145: ...gurations are available EFB embedded fieldbus Using the RS485 interface at terminals X1 28 32 on the control board a control system can communicate through the drive s standard EFB using one of the fo...

Page 146: ...at control information must be sent down to the drives What feedback information must be sent from the drives to the controlling system 2 2 2 2 2 4 4 42 2 42 2 Modbus Output Words Control word Referen...

Page 147: ...without dropout lines To reduce noise on the network terminate the RS485 network using 120 resistors at both ends of the network Use the DIP switch to connect or disconnect the termination resistors...

Page 148: ...ram revision of the protocol Do not edit Any non zero value entered for parameter 9802 COMM PROT SEL sets this parameter automatically The format is XXYY where xx protocol ID and YY program revision 5...

Page 149: ...the fieldbus for start stop direction control of the drive requires Drive parameter values set as defined below 5304 EFB PARITY0 Defines the data length parity and stop bits to be used with the RS485...

Page 150: ...file 2 BACnet not defined at time of publication 8 8 Where required REFERENCES can be scaled See the following as appropriate Modbus Register 40002 in the Modbus Protocol Technical Data section Refere...

Page 151: ...ce which is protocol dependent 7 2 2 2 4 23 F J F 1601 RUN ENABLE 7 COMM Run enable by fieldbus 40001 bit 3 BO4 35 1604 FAULT RESET SEL 8 COMM Fault reset by fieldbus 40001 bit 7 BO6 94 1607 PARAM SAV...

Page 152: ...Using the fieldbus for analog output control e g PID setpoint requires Drive parameter values set as defined below Fieldbus controller supplied analog value s in the appropriate location The location...

Page 153: ...ng on page 152 1 BACnet not defined at time of publication 2 8 With Modbus any parameter can be accessed using the format 4 followed by the parameter number 7 2 2 2 4 23 F J 4010 SETPOINT SEL 8 COMM V...

Page 154: ...that defines 100 and divide by 100 For example 1 Assuming for the sake of this example that the Actual Value uses parameter 9908 MOT NOM SPEED as the 100 reference and that 9908 1500 rpm 2 Assuming fo...

Page 155: ...ding swapped wires Bad grounding Duplicate station numbers Incorrect setup of drives or other devices on the network The major diagnostic features for fault tracing on an EFB network include Group 53...

Page 156: ...wo or more drives cannot be addressed Every time there is a read or write to one particular station the value for 5307 EFB CRC ERRORS or 5308 EFB UART ERRORS advances To correct Verify the station num...

Page 157: ...h a single Master controlling multiple Slaves The AYK550 features RS485 for its Modbus physical interface The Modbus specification defines two distinct transmission modes ASCII and RTU The AYK550 supp...

Page 158: ...is not included in the address field of a Modbus message Write Single Holding Register 0x06 Write single holding register For the AYK550 the entire parameter set is mapped as holding registers as well...

Page 159: ...CONTROL WORD Bit 0 OFF1 STOP 0002 CONTROL WORD Bit 1 OFF2 START 0003 CONTROL WORD Bit 2 OFF3 REVERSE 0004 CONTROL WORD Bit 3 START LOCAL 0005 CONTROL WORD Bit 4 N A RESET 0006 CONTROL WORD Bit 5 RAMP...

Page 160: ...05 Force single coil 15 0x0F Hex Force multiple coils 23 4 2 2 24 3 3 24 Q J x 24 550 Q J x 0001 STATUS WORD Bit 0 RDY_ON READY 0002 STATUS WORD Bit 1 RDY_RUN ENABLED 0003 STATUS WORD Bit 2 RDY_REF S...

Page 161: ...Bit 22 Reserved Reserved 0024 STATUS WORD Bit 23 Reserved Reserved 0025 STATUS WORD Bit 24 Reserved Reserved 0026 STATUS WORD Bit 25 Reserved Reserved 0027 STATUS WORD Bit 26 Reserved REQ_CTL 0028 ST...

Page 162: ...0004 STATUS WORD R This register is only supported if the drive is configured to use the YORK Drives Profile 5305 0 0005 Actual 1 select using 5310 R By default stores a copy of 0103 OUTPUT FREQ Use p...

Page 163: ...33 AYK550 STATUS WORD LSW R Maps directly to the Least Significant Word of the AYK550 Drive Profile STATUS WORD See parameter 0303 0034 AYK550 STATUS WORD MSW R Maps directly to the Most Significant W...

Page 164: ...ROL WORD is the principal means for controlling the drive from a fieldbus system The fieldbus master station sends the CONTROL WORD to the drive The drive switches between states according to the bit...

Page 165: ...eceleration ramp 2203 or 2205 Normal command sequence Enter OFF1 ACTIVE Proceed to READY TO SWITCH ON unless other interlocks OFF2 OFF3 are active 1 OFF2 CONTROL 1 OPERATING Continue operation OFF2 in...

Page 166: ...nue normal operation 8 10 Unused 11 EXT CTRL LOC 1 EXT2 SELECT Select external control location 2 EXT2 Effective if 1102 COMM 0 EXT1 SELECT Select external control location 1 EXT1 Effective if 1102 CO...

Page 167: ...CAL 10 ABOVE_LIMIT 1 Supervised parameter s value supervision high limit Bit remains 1 until supervised parameter s value supervision low limit See group 32 Supervision 0 Supervised parameter s value...

Page 168: ...Company 8 9 6 CW 0000 0000 0110 1111 This CW value releases the ramp function generator RFG output and changes the drive state to OPERATING The drive accelerates to the given reference and follows the...

Page 169: ...OT READY TO SWITCH ON OPERATION INHIBITED READY TO SWITCH ON READY TO OPERATE OPERATION ENABLED C D From any state Emergency Off OFF2 CW Bit1 0 SW Bit4 0 OFF2 ACTIVE From any state Fault SW Bit3 1 FAU...

Page 170: ...4 1105 Actual motor speed limited by 2001 2002 speed or 2007 2008 frequency REF2 32767 32767 Speed or frequency 10000 c 0 0 10000 c 10000 corresponds to 100 Final reference limited by 1107 1108 Actual...

Page 171: ...rence interact to produce REFERENCE values REF1 REF1 COMM AI1 COMM AI 0 5 REF1 MAX REF2 COMM AI1 COMM AI 0 5 REF2 MAX REF2 COMM AI1 COMM AI 0 5 REF2 MAX 24 4 7 4 7 0 50 200 100 0 5 par 1105 100 100 AI...

Page 172: ...N2 Fieldbus connects object interfaces and remote controllers to Network Control Units NCUs The N2 Fieldbus can also be used to connect AYK550 drives to the Metasys Companion product line This section...

Page 173: ...t the following features Analog Input actual value in engineering units Low Alarm limit Low Warning limit High Warning limit High Alarm limit Differential value for the hysteresis of the Alarms and Wa...

Page 174: ...n to the previous value by removing the override The override feature is used only to change the value J The binary output objects support the following features Binary Output value Override value is...

Page 175: ...AYK550 drives with Johnson Controls Metasys 8 For the Metasys and Metasys Companion products the device type for the AYK550 drive is VND F 27 The following table lists all of the N2 Analog Input obje...

Page 176: ...403 1 fault code AI20 AI 1 ACTUAL 0120 10 0 100 AI21 AI 2 ACTUAL 0121 10 0 100 AI22 AO 1 ACTUAL 0124 10 mA 0 20 AI23 AO 2 ACTUAL 0125 10 mA 0 20 AI24 MOTOR TEMP 0145 1 C 0 200 AI25 REVOLUTION CNT 0142...

Page 177: ...OL SRC Status Word 0 No 1 Yes BI25 N2 REF1 SRC Status Word 0 No 1 Yes BI26 N2 REF2 SRC Status Word 0 No 1 Yes F 27 _ 2 7 AO1 REFERENCE 1 Reference 1 10 0 100 AO2 REFERENCE 2 Reference 2 10 0 100 AO3 A...

Page 178: ...VERSE Command Word 0 Forward 1 Reverse BO3 PANEL LOCK Command Word 0 Open 1 Locked BO4 RUN ENABLE Command Word 0 Enable 1 Disable BO5 REF1 REF2 SELECT Command Word 0 Ref1 1 Ref2 BO6 FAULT RESET Comman...

Page 179: ...CSAI AI17 N N LAST_FLT Code CSAI AI18 N N PREV_FLT Code CSAI AI19 N N 1ST_FLT Code CSAI AI20 N N AI_1_ACT CSAI AI21 N N AI_2_ACT CSAI AI22 N N AO_1_ACT mA CSAI AI23 N N AO_2_ACT mA CSAI AI24 N N MTR_...

Page 180: ...2_FLT s CSAO AO14 Y Y CMD_AO_1 CSAO AO15 Y Y CMD_AO_2 CSAO AO16 Y Y PI2_STPT CSAO AO17 Y Y MIN_SPD CSAO AO18 Y Y MAX_SPD CSAO AO19 Y Y MB_PARAM CSAO AO20 Y Y MB_DATA CSBO BO1 Y Y START STOP START CSBO...

Page 181: ...sets of points By providing views of selected points these reports are often easier to work with than views of the full point database 6 JJ 2 2 2 v 01 LAO CTLR ADDRESS Each host FLN application e g C...

Page 182: ...LAI DRIVE KWH 11 LAI DRIVE MWH 12 LAI RUN TIME 13 LAI DC BUS VOLT 14 LAI OUTPUT VOLT 17 LAI MOTOR TEMP 18 LAI MREV COUNTER 21 LDI FWD REV 23 LDI STOP RUN 25 LDI EXT1 2 ACT 27 LDI DRIVE READY 28 LDI AT...

Page 183: ...AL 78 LDI RO 3 ACTUAL 79 LDI RO 4 ACTUAL 80 LDI RO 5 ACTUAL 81 LDI RO 6 ACTUAL 2 4 7 2 2 2 v 30 LAO CURRENT LIM Each host FLN application e g CIS or Insight controls both the particular data reported...

Page 184: ...ht controls both the particular data reported for each point and the report format 16 LAI PRC PID DEV 50 LAO PRC PID GAIN 51 LAO PRC PID ITIM 52 LAO PRC PID DTIM 53 LAO PRC PID DFIL 54 LDO PRC PID SEL...

Page 185: ...re is no a one to one correspondence between the gains The following formulas allow translation from YORK gains to Siemens gains and vice versa To convert from YORK PI gains to Siemens P and I gains T...

Page 186: ...HRS 1 13 LAI DC BUS VOLT 0 V 1 14 LAI OUTPUT VOLT 0 V 1 15 LAI PRC PID FBCK 0 PCT 0 1 16 LAI PRC PID DEV 0 PCT 0 1 17 LAI MOTOR TEMP 77 25 F C 1 8 1 32 0 18 LAI MREV COUNTER 0 MREV 1 0 20 LAO OVRD TIM...

Page 187: ...0 ON OFF 46 LAO AO 1 COMMAND PCT PCT 0 1 0 47 LAO AO 1 COMMAND PCT PCT 0 1 0 48 LDO RST RUN TIME NO 1 0 RESET NO 49 LDO RESET KWH NO 1 0 RESET NO 50 LAO PRC PID GAIN 10 PCT 0 1 0 51 LAO PRC PID ITIM 6...

Page 188: ...F 75 LDI DI 6 ACTUAL OFF 1 0 ON OFF 76 LDI RO 1 ACTUAL OFF 1 0 ON OFF 77 LDI RO 2 ACTUAL OFF 1 0 ON OFF 78 LDI RO 3 ACTUAL OFF 1 0 ON OFF 79 LDI RO 4 ACTUAL OFF 1 0 ON OFF 80 LDI RO 5 ACTUAL OFF 1 0 O...

Page 189: ...The calculated output torque of the motor as a percentage of nominal torque 0105 8 POWER The measured output power in KW The FLN point definition also supports horsepower by selecting English units 01...

Page 190: ...7 DRIVE READY Indicates the drive is ready to accept a run command 1 READY 0 NOTRDY 28 AT SETPOINT Indicates the drive has reached its commanded setpoint 1 YES 0 NO 29 DAY NIGHT 1 of the 5 mandatory F...

Page 191: ...ss to relay 5 require AYK550 option OREL Parameter 1411 must be set to COMM for FLN to have this control 1 ON 0 OFF 0134 bit 4 45 RO6 COMMAND Controls the output state of Relay 6 Access to relay 6 req...

Page 192: ...el and prevent parameter changes 1 LOCK 0 UNLOCK 1602 60 INPUT REF 1 Sets Input Reference 1 Parameter 1102 must be set to COMM for FLN to control this value 61 INPUT REF 2 Sets Input Reference 2 Param...

Page 193: ...cates the status of Relay Output 3 1 ON 0 OFF 0122 bit 0 79 RO 4 ACTUAL Indicates the status of Relay Output 4 1 ON 0 OFF 0123 bit 2 80 RO 5 ACTUAL Indicates the status of Relay Output 5 1 ON 0 OFF 01...

Page 194: ...X PARAM The parameter value is returned in Point 96 MBOX DATA The control input is rising edge sensitive so once the command is issued this point automatically returns to its inactive state This momen...

Page 195: ...xpansion slot 2 the drive can communicate to a control system using one of the following protocols Profibus DP LonWorks CANopen DeviceNet ControlNet Ethernet The AYK550 detects automatically which com...

Page 196: ...t are used as seen from the fieldbus controller point of view For example an output describes data flow from the fieldbus controller to the drive and appears as an input from the drive point of view T...

Page 197: ...e used as speed or frequency reference Is a 16 bit word comprised of a sign bit and a 15 bit integer Negative references indicating reversed rotation direction are indicated by the two s complement of...

Page 198: ...ully into the drive expansion slot 2 until the retaining clips lock the module into position 2 Fasten the two screws included to the stand offs 2 8 Correct installation of the screws is essential for...

Page 199: ...ffect only after the drive power is cycled Parameters 5128 5133 provide data about the FBA module currently installed e g component versions and status The Parameters Description section lists the gro...

Page 200: ...res Drive parameter values set as defined below Fieldbus controller command s in the appropriate location The location is defined by the Protocol Reference which is protocol dependent 1002 EXT2 COMMAN...

Page 201: ...401 RELAY OUTPUT 1 35 COMM 36 COMM 1 Relay Output 1 controlled by fieldbus 1402 RELAY OUTPUT 2 Relay Output 2 controlled by fieldbus 1403 RELAY OUTPUT 3 Relay Output 3 controlled by fieldbus 14101 REL...

Page 202: ...lowing table lists a sample of feedback data For a complete listing see all parameters listed in Parameter Descriptions 7 To scale the drive parameter values see the Actual Value Scaling in the follow...

Page 203: ...DRIVECOM specification See table below Not all profiles support requesting fault codes using this specification For profiles that support this specification the profile documentation defines the prop...

Page 204: ...PE 630Fh 101 SERF CORRUPT FF55h 102 SERF IITFILE FF55h 103 SERF MACRO FF55h 104 SERF EFBPROT FF55h 105 SERF BPFILE FF55h 201 DSP T1 OVERLOAD 6100h 202 DSP T2 OVERLOAD 6100h 203 DSP T3 OVERLOAD 6100h 2...

Page 205: ...TIVE Proceed to READY TO SWITCH ON unless other interlocks OFF2 OFF3 are active 1 OFF2 CONTROL 1 OPERATING Continue operation OFF2 inactive 0 EMERGENCY OFF Drive coasts to stop Normal command sequence...

Page 206: ...rator input to zero 7 RESET 0 1 RESET Fault reset if an active fault exists Enter SWITCH ON INHIBITED Effective if 1604 COMM 0 OPERATING Continue normal operation 8 9 Unused 10 REMOTE_CMD 1 Fieldbus c...

Page 207: ...ue 9 REMOTE 1 Drive control location REMOTE EXT1 or EXT2 0 Drive control location LOCAL 10 ABOVE_LIMIT 1 Supervised parameter s value supervision high limit Bit remains 1 until supervised parameter s...

Page 208: ...H ON OPERATION INHIBITED READY TO SWITCH ON READY TO OPERATE RFG OUTPUT ENABLED C D From any state Emergency Off OFF2 CW Bit1 0 SW Bit4 0 OFF2 ACTIVE From any state Fault SW Bit3 1 FAULT CW Bit7 1 SW...

Page 209: ...rresponds to 100 Final reference limited by 1104 1105 Actual motor speed limited by 2001 2002 speed or 2007 2008 frequency REF2 32767 32767 Speed or frequency 10000 c 0 0 10000 c 10000 corresponds to...

Page 210: ...reference interact to produce REFERENCE REF1 COMM AI1 COMM AI 0 5 REF1 MAX REF2 COMM AI1 COMM AI 0 5 REF2 MAX REF2 COMM AI1 COMM AI 0 5 REF2 MAX 24 J 4 7 4 7 0 50 200 100 0 5 par 1105 100 100 AI1 Inpu...

Page 211: ...e selected drive parameter Except as noted for Data Words 5 and 6 below scale the feedback integer using the resolution listed for the parameter in the Parameter Descriptions section For example 24 7...

Page 212: ...r s manual provided with the FBA module 62 3 As described earlier in Control Interface the contents of the STATUS WORD is status information sent by the drive to the master station For specific STATUS...

Page 213: ...ide by 100 For example 1 Assuming for the sake of this example that the Actual Value uses parameter 9908 MOT NOM SPEED as the 100 reference and that 9908 1500 rpm 2 Assuming for the sake of this examp...

Page 214: ...epends on the severity of the error You can specify the severity for many errors by directing the drive to Ignore the error situation Report the situation as an alarm Report the situation as a fault 3...

Page 215: ...Listing table below to find and address the root cause of the problem Reset the drive See Fault Resetting on page 214 7 23 2 3 2 3 3 2 2 1 OVERCURRENT Output current is excessive Check for and correc...

Page 216: ...local control mode the control panel displays HAND or Drive is in remote control mode REM and is parameterized to accept start stop direction or reference from the control panel To correct check Commu...

Page 217: ...nfiguration Block Drive ID is not valid Contact your local YORK sales representative 27 CONFIG FILE Internal configuration file has an error Contact your local YORK sales representative 28 SERIAL 1 ER...

Page 218: ...Q is outside of the range 128 128 1001 PAR PFAREFNG Parameter values are inconsistent Check for the following 2007 MINIMUM FREQ is negative when 8123 PFA ENABLE is active 1002 PAR PFAIOCNF Parameter v...

Page 219: ...ed and 1410 1412 RELAY OUTPUTS 4 6 have non zero values 1007 PAR FBUS Parameter values are inconsistent Check for and correct A parameter is set for fieldbus control e g 1001 EXT1 COMMANDS 10 COMM but...

Page 220: ...7 The following table lists the alarms by code number and describes each 23 2 2001 Reserved 2002 2003 2004 DIR LOCK The change in direction being attempted is not allowed Either Do not attempt to cha...

Page 221: ...012 MOTOR STALL Motor is operating in the stall region This alarm warns that a Motor Stall fault trip may be near 2013 note 1 AUTORESET This alarm warns that the drive is about to perform an automatic...

Page 222: ...PUT 1 5 ALARM or 16 FLT ALARM this alarm is not indicated by a relay output 2022 START ENABLE 2 MISSING This alarm warns that the Start Enable 2 signal is missing To control Start Enable 2 function us...

Page 223: ...cessary 1 Remove power from drive 2 Remove the cooling fan see section Main Fan Replacement on page 218 3 Blow clean compressed air not humid from bottom to top and simultaneously use a vacuum cleaner...

Page 224: ...s fan replacement is recommended once these symptoms start appearing Replacement fans are available from YORK Do not use other than YORK specified spare parts Z To replace the fan 1 Remove power from...

Page 225: ...acitor failure is suspected Replacements for frame size R5 and R6 are available from YORK Do not use other than YORK specified spare parts 2 2 7 Use a soft damp cloth to clean the control panel Avoid...

Page 226: ...es on page 222 1 AYK550 UH 077A 4 is not available in AYK550 01 series 23 3 2 104 F Z 2 F W6 Three phase supply voltage Qc c 03A3 4 3 3 1 1 1 5 R1 04A1 4 4 1 1 5 2 R1 06A9 4 6 9 3 3 R1 08A8 4 8 8 4 5...

Page 227: ...c F 04A6 2 4 6 1 1 1 0 R1 06A6 2 6 6 1 5 1 5 R1 07A5 2 7 5 2 2 2 0 R1 012A 2 11 8 3 0 3 0 R1 017A 2 16 7 4 0 5 0 R1 024A 2 24 2 5 5 7 5 R2 031A 2 30 8 7 5 10 0 R2 046A 2 46 2 11 0 15 0 R3 059A 2 59 4...

Page 228: ...2 03A9 6 3 9 2 5 3 R2 06A1 6 6 1 4 0 5 R2 09A0 6 9 6 0 7 5 R2 011A 6 11 7 5 10 R2 017A 6 17 11 0 15 R2 022A 6 22 15 0 20 R3 027A 6 27 19 0 25 R3 032A 6 32 22 0 30 R4 041A 6 41 30 0 40 R4 052A 6 52 37...

Page 229: ...the derating factor is 100 1 C x 10 C 90 or 0 90 The output current is then 0 90 x I2N In altitudes from 1000 4000 m 3300 13 200 ft above sea level the derating is 1 for every 100 m 330 ft If the ins...

Page 230: ...ors These capacitors have a maximum limit of 5 cycles in ten minutes The following tables provide fuse recommendations for short circuit protection on the drive s input power These recommendations are...

Page 231: ...77 100 JJS 100 096A 4 96 125 125 JJS 125 124A 4 124 160 175 JJS 175 157A 4 157 200 200 JJS 200 180A 4 180 250 250 JJS 250 2 F k 7 J 04A6 2 4 6 10 10 JJS 10 06A6 2 6 6 07A5 2 7 5 012A 2 11 8 16 15 JJS...

Page 232: ...ur insulated conductors routed through conduit Size wiring according to local safety regulations appropriate input voltage and the drive s load current In any case the conductor must be less than the...

Page 233: ...llations do not connect drive terminals in series Based on EN 60204 1 and IEC 60364 5 2 2001 PVC insulation 30 C 86 F ambient temperature 70 C 158 F surface temperature Cables with concentric copper s...

Page 234: ...2 9 4 4 7 3B 9 2 W 3 9 2 2 2 6 78 2 2 2 2 2 9 2 2 7 9 2 9 4 24 9 3 2 2 7 6 78 2 9 3 42 2 3 7 2 7 2 2 2 2 77 2 9 2 2 2 2 2 2 2 2 3 9 2 9 3 Z B B 6 3 FB FB 6F 9 7 6 Z 2 6 Z 2 4L Nm lb ft 4L Nm lb ft R1...

Page 235: ...y conductors they are near Such unintentional but inevitable conductive paths are called parasitic capacitors Currents flowing through these paths often create problems For example current leaks to co...

Page 236: ...the conduit on each side of the joint Bond conduit run to the drive enclosure Use a separate conduit run for motor cables also separate input power and control cables Use a separate conduit run for ea...

Page 237: ...d into the gland plate at the drive end Twist the cable screen wires together into a bundle not longer than five times its width and connect it to the terminal marked at the bottom right hand corner o...

Page 238: ...ve Motor Cable Screens on page 232 Must be earthed at the motor end with an EMC cable gland The earthing must contact the cable screen all the way around the cable Longer than 30 m 100 ft must be limi...

Page 239: ...ng signal types on the same cable Do not mix analog and digital input signals on the same cable Run relay controlled signals as twisted pairs especially if voltage 48 V Relay controlled signals using...

Page 240: ...also usable If the control panel is connected to the drive with a cable use only Category 5 Patch ethernet cable 2 2 2 2 The following table provides specifications for the drive s control terminals...

Page 241: ...load 500 9 AGND Analog output circuit common Connected internally to chassis gnd through 1 M 10 24V Auxiliary voltage output 24 VDC 250 mA reference to GND Short circuit protected 11 GND Auxiliary vol...

Page 242: ...2 923 Internal fan flow direction from bottom to top 2 3 9 _ 200 mm 8 in above and below the unit 25 mm 1 in along each side of the unit 2 2 AYK550 UH Z 6 J Q 9 4 Q 03A3 4 R1 40 137 44 26 04A1 4 R1 5...

Page 243: ...2 AYK550 UH Z 6 J Q 9 4 Q 04A6 2 R1 55 189 44 26 06A6 2 R1 73 249 44 26 07A5 2 R1 81 276 44 26 012A 2 R1 116 404 44 26 017A 2 R1 161 551 44 26 024A 2 R2 227 776 88 52 031A 2 R2 285 373 88 52 046A 2 R...

Page 244: ...frame size A complete set of dimensional drawings for AYK550 drives is located in the AYK550 Technical Reference manual 2 2 AYK550 UH Z 6 J Q 9 4 Q 02A7 6 R2 46 157 88 52 03A9 6 R2 68 232 88 52 06A1...

Page 245: ...6 3 160 6 3 238 9 4 263 10 4 6Fd 98 0 3 9 98 0 3 9 d 318 12 5 418 16 4 473 18 6 578 22 8 588 23 2 675 26 6 5 5 0 2 5 5 0 2 6 5 0 25 6 5 0 25 6 5 0 25 9 0 0 35 10 0 0 4 10 0 0 4 13 0 0 5 13 0 0 5 14 0...

Page 246: ...The following table lists the AYK550 environmental requirements F h 3 2 Z 4 F Q 6 125 4 9 125 4 9 203 8 0 203 8 0 265 10 4 300 11 8 330 13 0 430 16 9 490 19 2 596 23 4 602 23 7 700 27 6 Q 369 14 5 46...

Page 247: ...st allowed chemical gases Class 1C2 solid particles Class 1S2 Transportation No conductive dust allowed Chemical gases Class 2C2 Solid particles Class 2S2 2 3 2 Mechanical conditions Class 3M4 IEC6072...

Page 248: ...urned under controlled circumstances according to local regulations Most recyclable parts are marked with recycling marks If recycling is not feasible all parts excluding electrolytic capacitors and p...

Page 249: ...ocations without special EMC requirements skip to Control Cables on page 234 9 N A CE mark is attached to the AYK550 AC drive to verify that the drive follows the provisions of the European Low Voltag...

Page 250: ...sponsible for Any costs resulting from a failure if the installation commissioning repair alteration or ambient conditions of the drive do not fulfil the requirements specified in the documentation de...

Page 251: ...yle only w SPP 205663 Applies to Solution XTI style only w SPP 205652 Applies to Solution XTI style only 205650 Applies to Solution XTI style only 205654 Applies to Solution XTI style only w SPP 20665...

Page 252: ...nson Controls Company 2 2 m W 7 2 4 7 2 7 J 7 F J 3 2 9 2 Base Drive See Page 240 241 and Appendix E Base Drive w Fused Disconnect Appendix E Base Drive w Bypass Fused Disconnect Appendix E 7 Q 2 2 3...

Page 253: ...662 Fig 1 Base Drive w Fused Disconnect AO 205648 Fig 2 Base Drive w Fused Disconnect 2 Contactor Bypass CM 206650 Fig 3 Drive Input Service Switch 2 4 7 2 9 2 Base Drive OO See Page 240 241 and Appen...

Page 254: ...G YORK A Johnson Controls Company Bypass Package Components Note Solution AHU Does Not have VFD Input Service Switch...

Page 255: ...ics and RFI EMI generated by the drive b On Solution XTO and AirMod drives with bypasses the interlock and remote run commands are at 120VAC potential See wiring diagram in drive enclosure for connect...

Page 256: ...ent 0 4 20 mA AI2 ON 2 AI1 Voltage 0 10V AI1 OFF AI2 Voltage 0 10V AI2 OFF 3 AI1 Current 0 4 20 mA AI1 ON AI2 Current 0 4 20 mA AI2 ON J1 Jumper Settings Jumper J1 located at top left corner of logic...

Page 257: ...____ AMPS __________________ PHASE __________ HERTZ ________ DUTY __________ MAX AMB ________ INS CL ___________________________ BEARING NO DF _______________ ODE ________________ NOM EFF ________ MIN...

Page 258: ...esistance values for the diodes or the transistors will not be exactly the same but they will be close If you find a significance difference a problem may exist CIRCUIT TYPE MEASURED VALUE DVM PROBE I...

Page 259: ...YORK A Johnson Controls Company G 8 Fig 1 7 8 94 4 7...

Page 260: ...G YORK A Johnson Controls Company Fig 2 7 8 8 94 7...

Page 261: ...YORK A Johnson Controls Company G 7 8 6 8 94 7 Fig 3...

Page 262: ...G YORK A Johnson Controls Company Fig 4 7 8 8 94 2 7...

Page 263: ...YORK A Johnson Controls Company G Fig 5 7 8 6 8 94 7...

Page 264: ...G YORK A Johnson Controls Company Fig 6 7 8 8 8 94 7...

Page 265: ...YORK A Johnson Controls Company G Fig 7 7 8 8 94 7...

Page 266: ...2 G YORK A Johnson Controls Company Fig 8 7 8 H 8 94 4 7...

Page 267: ...3 YORK A Johnson Controls Company G Fig 9 7 8 6 H 8 94 7...

Page 268: ...G YORK A Johnson Controls Company 7 8 8 8 94 7 Fig 10...

Page 269: ...YORK A Johnson Controls Company G Fig 11 J 8 8 94 7...

Page 270: ..._________________________________________________ __________________________________________________________________________________________________ ___________________________________________________...

Page 271: ...0 2 10 98 0 418 5 5 10 0 5 5 5 5 M5 3 9 16 4 0 2 0 4 0 2 0 2 10 160 98 0 473 6 5 13 0 8 0 6 5 M5 6 3 3 9 18 6 0 25 0 5 0 3 0 25 10 160 98 0 578 6 5 13 0 8 0 6 5 M5 238 588 6 5 14 0 8 5 6 5 M6 263 675...

Page 272: ...1 35 33 15 56 25 4 75 34 75 34 115 52 2 150 68 1 ______________________________________________________________________________ ________________________________________________________________________...

Page 273: ...ypass Drive Input Service Disconnect Switch Main Fused Disconnect Switch CM Option Enclosures 1 thru 6 CONDUIT LOCATION TOP BOTTOM BACK 1 2 3 4 J DOOR F G H I VFD A B W DOOR SWING C VFD VFD VFD FRONT...

Page 274: ...0 lbs 73 3 184 lbs 84 3 225 lbs 102 3 340 lbs 154 6 385 lbs 175 CONDUIT SIZE in mm ENCLOSURE 1 AND 2 HOLE 3 AND 4 HOLE 1 2 1 2 1 2 3 4 12 7 12 7 19 1 3 1 2 3 4 1 1 1 4 12 7 19 1 25 4 31 75 4 1 2 1 1 1...

Page 275: ...40 1003 3 39 5 762 30 406 4 16 188 244 415 1117 6 44 838 2 33 406 4 16 231 336 510 584 2 23 406 4 16 355 6 14 68 04 150 660 4 26 406 4 16 355 6 14 83 916 185 698 5 27 5 482 6 19 355 6 14 108 864 240 1...

Page 276: ...Company 9 B D 406 4 16 00 457 2 18 00 390 5 15 375 463 5 18 250 457 2 18 00 390 5 15 375 612 8 24 125 533 4 21 00 390 5 15 375 1016 40 00 19913 6 28 000 415 9 16 375 1117 6 44 00 812 8 32 00 518 0 20...

Page 277: ..._____________________________ AO OPTION CM OPTION CM OPTION OUTGOING WIRERANGE INCOMING WIRERANGE HP AO OPTION CM OPTION CM OPTION FUSED DISCONNECT SIZE 1 1 5 2 3 5 7 5 10 15 20 25 30 40 50 60 30 30 3...

Page 278: ...intain proper ambient operating temperatures At commissioning or after a power outage when the ambient and VFD temperature is below 5 degrees Fahrenheit input power should be applied to the drive for...

Page 279: ...nsylvania USA 17405 1592 Tele 800 861 1001 Subject to change without notice Printed in USA Copyright by York International Corporation 2000 www york com ALL RIGHTS RESERVED Form 100 42 01 506 Supersed...

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