JLG X1000AJ Operation And Safety Manual Download Page 109

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SECTION 4 - MACHINE OPERATION

3121783

4-51

Figure 4-24. X33JP - Decal Installation - Sheet 5

OL00790

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Summary of Contents for X1000AJ

Page 1: ...ion and Safety Manual Original Instructions Keep this manual with the machine at all times Model s X1000AJ X33JP P N 3121783 February 2019 Rev A T o o r d e r g o t o D i s c o u n t E q u i p m e n t...

Page 2: ...Curtis Gehl Pavers Heli Honda ICS PowerGrit IHI Partner Imer Clipper MMD Koshin Rice CH E General Equip ment Amida Coleman NAC Gradall Square Shooter Kent Stanley Tamco Toku Hatz Kohler Robin Wiscons...

Page 3: ...alifornia to cause cancer and birth defects or other reproductive harm To minimize exposure avoid breathing exhaust do not idle the engine except as necessary service your vehicle or equipment in a we...

Page 4: ...very important tool Keep it with the machine at all times The purpose of this manual is to provide owners users operators lessors and lessees with the precautions and operating procedures essential f...

Page 5: ...NGE BACKGROUND INDICATES A POTENTIALITY HAZARDOUS SITUATION IF NOT AVOIDED MAY RESULT IN MINOR OR MODERATE INJURY IT MAY ALSO ALERT AGAINST UNSAFE PRACTICES THIS DECAL WILL HAVE A YELLOW BACKGROUND IN...

Page 6: ...VE BEEN INVOLVED IN AN ACCIDENT INVOLVING BODILY INJURY OR DEATH OF PERSONNEL OR WHEN SUBSTANTIAL DAMAGE HAS OCCURRED TO PERSONAL PROPERTY OR THE JLG PRODUCT Contact Product Safety and Reliability Dep...

Page 7: ...SECTION REVISION LOG d 3121783 REVISION LOG Original Issue of Manual February 2019 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 8: ...ION 2 PREPARATION AND INSPECTION 2 1 PERSONNEL TRAINING 2 1 Operator Training 2 1 Training Supervision 2 1 Operator Responsibility 2 1 2 2 PREPARATION INSPECTION AND MAINTENANCE 2 2 Pre Start Inspecti...

Page 9: ...m 4 20 Extend Retract The Main Boom 4 20 Platform Rotation 4 20 Raise And Lower The Jib 4 20 Swinging The Boom 4 20 SkyGuard Operation 4 22 Platform Removal Installation 4 23 4 8 BATTERY CHARGING DIES...

Page 10: ...Engine Oil Filter if equipped 6 13 Engine Fuel Filter Sediment Bowl if equipped 6 13 Engine Cooling System and Fluid if equipped 6 13 Hydraulic Oil 6 14 Hydraulic Oil Filter Cartridge 6 14 Rubber Tra...

Page 11: ...ion 3 13 4 1 Grade and Side Slope Definition 4 7 4 2 Outrigger Positions 4 10 4 3 Outrigger Positions Sheet 1 of 2 4 12 4 4 Outrigger Positions Sheet 2 of 2 4 13 4 5 Platform Load Reach Chart 4 14 4 6...

Page 12: ...t Maintenance Intervals X1000AJ X33JP with Diesel Engine 6 9 6 11 Component Maintenance Intervals X1000AJ X33JP with Lithium Ion Battery Pack 6 11 6 12 Inverter Fault Codes 6 26 6 13 Battery Charger F...

Page 13: ...Curtis Gehl Pavers Heli Honda ICS PowerGrit IHI Partner Imer Clipper MMD Koshin Rice CH E General Equip ment Amida Coleman NAC Gradall Square Shooter Kent Stanley Tamco Toku Hatz Kohler Robin Wiscons...

Page 14: ...on of the machine has been completed under the supervision of an experienced and qualified opera tor This section contains the responsibilities of the owner user operator lessor and lessee concerning...

Page 15: ...Read understand and obey all applicable employer local and governmental regulations as they pertain to your utilization and application of the machine Workplace Inspection Precautions to avoid all ha...

Page 16: ...of debris on platform floor Keep mud oil grease and other slippery substances from footwear and platform floor 1 3 OPERATION General Machine operation requires your full attention Bring the machine to...

Page 17: ...perat ing machine Do not wear loose fitting clothing or long hair unrestrained which may become caught or entangled in equipment Persons under the influence of drugs or alcohol or who are subject to s...

Page 18: ...ntry and exit Keep both feet firmly positioned on the platform floor at all times Never position ladders boxes steps planks or similar items on unit to provide additional reach for any purpose Keep oi...

Page 19: ...e reduced to a distance within the designed working dimensions of the insulating bar rier This determination shall be made by a qualified person in accordance with the employer local or governmental r...

Page 20: ...f 2 ft 0 6m from holes bumps drop offs obstructions debris concealed holes and other potential hazards at the ground level Do not push or pull any object with the boom Never attempt to use the machine...

Page 21: ...n that one or more outriggers are off the ground all per sons must be removed before attempting to stabi lize the machine Use cranes forklift trucks or other appropriate equipment to stabilize machine...

Page 22: ...ndsmallertwigsinconstantmotion 4 13 18 5 5 7 9 Moderatebreeze Dustandloosepaperraised Smallbranchesbegintomove 5 19 24 8 0 10 7 Freshbreeze Smallertreessway 6 25 31 10 8 13 8 Strongbreeze Largebranche...

Page 23: ...t travel speed according to conditions of ground sur face congestion visibility slope location of person nel and other factors which may cause collision or injury to personnel Be aware of stopping dis...

Page 24: ...nd in the Service and Maintenance Manual It is of utmost importance that maintenance personnel pay strict attention to these precautions to avoid possible injury to personnel or damage to the machine...

Page 25: ...ion Ensure adequate sup port is provided when raising components of the machine Do not use machine as a ground for welding When performing welding or metal cutting opera tions precautions must be take...

Page 26: ...ys wear hand eye and face protection when servicing batteries Ensure that battery acid does not come in contact with skin or clothing BATTERY FLUID IS HIGHLY CORROSIVE AVOID CONTACT WITH SKIN AND CLOT...

Page 27: ...SECTION 1 SAFETY PRECAUTIONS 1 14 3121783 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 28: ...ng equipment and obstacles depressions holes and drop offs exist 8 Means to avoid the hazards of unprotected electri cal conductors 9 Selection of the appropriate MEWPs and available options for the w...

Page 29: ...required by JLG Industries Inc Consult local regulations for further requirements for MEWPs Frequency of inspections and maintenance must be increased as necessary when machine is used in a harsh or h...

Page 30: ...r or User QualifiedJLGMechanic ServiceandMaintenanceMan ualandapplicableJLGinspec tionform AnnualMachineInspection Annually nolaterthan13monthsfromthedateof priorinspection Owner Dealer or User Factor...

Page 31: ...s enclosed in the weather resistant storage con tainer 5 Walk Around Inspection Refer to Figure 2 1 6 Battery Charge as required 7 Fuel Combustion Engine Powered Machines Add the proper fuel as necess...

Page 32: ...nual s in stor age container access bar slides up and down prop erly platform properly installed and with both caps screwed on See Inspection Note 2 Control Stations Switches and buttons return to neu...

Page 33: ...SECTION 2 PREPARATION AND INSPECTION 2 6 3121783 Figure 2 1 Daily Walk Around Inspection OL00380 1 2 3 3 3 3 4 4 4 5 2 6 6 7 8 9 10 11 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 34: ...in place c Operate all functions d Ensure all boom functions stop when the foot switch is released e Ensure that all machine functions are disabled when the Emergency Stop Button is pushed in f Ensure...

Page 35: ...N AND INSPECTION 2 8 3121783 1 SkyGuard Sensor 2 SkyGuard Override Switch button number 8 Figure 2 2 SkyGuard Sensor and Override Switch Location 1 2 OL00550 T o o r d e r g o t o D i s c o u n t E q...

Page 36: ...Curtis Gehl Pavers Heli Honda ICS PowerGrit IHI Partner Imer Clipper MMD Koshin Rice CH E General Equip ment Amida Coleman NAC Gradall Square Shooter Kent Stanley Tamco Toku Hatz Kohler Robin Wiscons...

Page 37: ...ECTION 3 MACHINE CONTROLS INDICATORS AND OPERATION Figure 3 1 Basic Machine Component Locations 11 28 27 19 30 29 34 9 17 33 32 31 16 6 12 10 21 36 18 8 7 1 4 5 15 25 26 24 23 20 22 13 35 3 2 14 OL000...

Page 38: ...If equipped 14 Stabilizer Cylinder 15 Stabilizer 16 Tower Boom 17 Main Cylinder 18 Tower Cylinder 19 JIB Hydraulic block 20 JIB Arm 21 Hydraulic Oil Filter 22 Platform Leveling Cylinder 23 Platform S...

Page 39: ...y Stop Switch This two position red switch removes power from the ground controls when pushed in Twist the switch clockwise to allow for machine operation at the ground control station 3 Platform Grou...

Page 40: ...3 MACHINE CONTROLS INDICATORS AND OPERATION 3 4 3121783 Figure 3 2 Ground Control Station 10 12 3 6 1 3 2 4 5 7 9 10 11 12 13 1 2 3 4 L0410 5 6 7 T o o r d e r g o t o D i s c o u n t E q u i p m e n...

Page 41: ...also displays machine stabilization status and selected speed The main menu also displays the menu functions Service Press this button for service related items Press the ESC but ton to go back to the...

Page 42: ...Rotate ROTATE Turn Table Rotate SWING Press button A to cycle through functions 1 through 6 The machine will cycle to the next function every time button A is pressed Go Home Operating Speed Diesel E...

Page 43: ...aise and lower the main boom Use the Up and Down buttons to perform operations Extend Retract Main Boom EX MAIN Use this function to extend and retract the main boom Use the EXTEND and RETRACT buttons...

Page 44: ...function to raise and lower the Jib Use the Up and Down buttons to perform operations Platform Rotate ROTATE Use this function to rotate the platform Use the RIGHT and LEFT buttons to perform operatio...

Page 45: ...chine will stop closing once returned to working position continue to hold button until the auto icon goes away After a slight delay machine will close completely Operating Speed 2 Use this function t...

Page 46: ...Emergency Operation for more information Bypass Button 6 In the event the Bypass Key Switch is needed this button must be pressed to enter and acknowledge Bypass mode has been initiated The Bypass ic...

Page 47: ...he remote control station assembly into the storage box and place the rib on the right side of the control station assembly under the metal tab attached to the storage box assembly 3 Lower remote cont...

Page 48: ...on 6 sub menus is activated on the LCD display 1 Outrigger Automatic Retract This control allows the operator to control the retraction of all 4 outriggers at one time 2 Outrigger Manual This control...

Page 49: ...N 3 MACHINE CONTROLS INDICATORS AND OPERATION 3121783 3 13 Figure 3 3 Platform Control Station 21 20 19 18 17 16 15 14 22 10 GO HOME 11 12 13 23 T o o r d e r g o t o D i s c o u n t E q u i p m e n t...

Page 50: ...diesel engine Holding this button in allows the operator to pre heat the diesel engine in cold cli mates 13 Electric Engine Start This button allows the operator to start or stop the electric engine N...

Page 51: ...posite direc tions to steer the machine 22 Platform Level Switch NOTE The platform will auto correct to level once another function is activated The platform will auto correct to level before the requ...

Page 52: ...are properly set and boom functions are allowed No display indicates outriggers are not properly set and boom functions are not allowed Displays overload icon when load sen sor exceeds allowed work l...

Page 53: ...Lithium ION Signals an error in the BMS Battery Management System Skyguard sensor has be activated Battery cold heater activated system is enabled Safety by pass activated 1 2 3 4 5 6 7 8 SEN 1 FAIL...

Page 54: ...MACHINE CONTROLS INDICATORS AND OPERATION 3 18 3121783 Table 3 1 LCD Display Icon Descriptions Battery cold heater activated system enabled LOAD MAX T o o r d e r g o t o D i s c o u n t E q u i p m e...

Page 55: ...SECTION 3 MACHINE CONTROLS INDICATORS AND OPERATION 3121783 3 19 Table 3 1 LCD Display Icon Descriptions Continued STOP T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 56: ...SECTION 3 MACHINE CONTROLS INDICATORS AND OPERATION 3 20 3121783 Table 3 2 LCD Display Error Descriptions T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 57: ...MACHINE CONTROLS INDICATORS AND OPERATION 3121783 3 21 Table 3 2 LCD Display Error Descriptions Continued LOAD MAX ERROR Too much weight on platform T o o r d e r g o t o D i s c o u n t E q u i p m e...

Page 58: ...Curtis Gehl Pavers Heli Honda ICS PowerGrit IHI Partner Imer Clipper MMD Koshin Rice CH E General Equip ment Amida Coleman NAC Gradall Square Shooter Kent Stanley Tamco Toku Hatz Kohler Robin Wiscons...

Page 59: ...alert other personnel in the work area of any machine movement during operation The motion alarm system is activated during machine function movement such as track boom or outrigger operation 4 2 BOO...

Page 60: ...ld engine fail to start again allow starter to cool off for 2 3 minutes If engine fails after several attempts refer to manufacturers engine main tenance manual NOTE Allow engine to warm up for a few...

Page 61: ...Power the machine using a heavy duty AC power cord with sufficient amperage capacity through the connector 1 positioned near the electric engine 3 Turn on the circuit breaker switch 2 positioned behi...

Page 62: ...y is completely lowered and retracted the jib is lowered and the turntable is aligned with the base When these conditions are met this symbol will display in position 6 on the Platform Remote Control...

Page 63: ...nd retracted before this function will operate see Section 4 4 BASE AND BOOM JIB ALIGNMENT Track width adjust DO NOT WIDEN OR NARROW THE TRACKS WIDTH WHEN PARKED WITH THE TRACKS ON THE GROUND THE MACH...

Page 64: ...y widen the track prior to driving if possible for easier steering and increased stability Always travel in the slow speed setting unless the travel path is firm level and uniform Traveling Grades and...

Page 65: ...SECTION 4 MACHINE OPERATION 3121783 4 7 Figure 4 1 Grade and Side Slope Definition T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 66: ...e no operator in the platform NOTE The aerial part safety device by pass key must not have been activated after the machine has been closed and aligned If any of these conditions have not been met the...

Page 67: ...outrigger joints have locking pins to secure the outrig gers while in operational and transport positions To position each outrigger from the transport position to the restricted or full area of oper...

Page 68: ...be possible when the outrigger position lock ing pin is properly set and or the microswitch is in the cor rect configuration again Check correct positioning of the outrigger lock handle and two micro...

Page 69: ...is set up DO NOT OPERATE IF SYMBOL FOR RESTRICTED AREA OF OPERATION IS NOT DISPLAYED ON THE LCD SCREEN WHEN ANY OF THE OUTRIGGERS ARE IN THE RESTRICTED AREA POSITION If you try to position the boom ou...

Page 70: ...SECTION 4 MACHINE OPERATION 4 12 3121783 Figure 4 3 Outrigger Positions Sheet 1 of 2 OL00240 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 71: ...SECTION 4 MACHINE OPERATION 3121783 4 13 Figure 4 4 Outrigger Positions Sheet 2 of 2 OL00250 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 72: ...SECTION 4 MACHINE OPERATION 4 14 3121783 Figure 4 5 Platform Load Reach Chart OL00260 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 73: ...f the above listed conditions is missing an error message will appear on the platform remote control display indicating which of the conditions are OK and which are not If the condition is that an out...

Page 74: ...Press button 7 item 7 to set that outrigger The OK will appear on the display when the outriggers are set prop erly and the unit is level Note To cycle back to outrigger auto set mode press button 2...

Page 75: ...SWITCH IF SLOPE EXCEEDS 13 THE MACHINE IS NOT CAPABLE OF PROPERLY SET TING OUTRIGGERS AND LEVELING ITSELF OPERATION OF BOOM AND PLAT FORM FUNCTIONS WILL NOT BE ALLOWED IN THIS CONDITION THE MACHINE IS...

Page 76: ...ION TWIST EMERGENCY STOP BUT TON CLOCKWISE TO THE OUT POSITION START ENGINE AND ACTIVATE FOOTSWITCH FOR ALL PLATFORM REMOTE CONTROL FUNCTIONS ALWAYS STOW RAISE THE LADDER AFTER ENTERING OR EXITING THE...

Page 77: ...OOT SWITCH AND OR USE EMERGENCY STOP SWITCH TO STOP THE MACHINE If platform is lifted from the proper mounting position dur ing the use of the machine an alarm will sound and all the movements of the...

Page 78: ...ward To retract the main boom depress foot switch and move controller forward Platform Rotation Item 18 Figure 4 6 To rotate the platform to the right depress the foot switch and move the controller f...

Page 79: ...SECTION 4 MACHINE OPERATION 3121783 4 21 Figure 4 6 Platform Remote Control Box T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 80: ...ted after function reversal or cutout depress and hold the SkyGuard Override Switch button number 8 to allow normal use of machine functions until the SkyGuard sensor is disengaged 1 SkyGuard Sensor 2...

Page 81: ...oved only track movement is allowed Platform Removal 1 Remove the platform control box from the mount ing support 2 Loosen and remove the aluminum caps 1 that secure the platform to the jib platform m...

Page 82: ...ELECTRIC NOTE Be sure that the machine is parked in a well ventilated area free of flames and sparks Only plug the charger into a properly grounded outlet Do not use ground adaptors or modify plug Do...

Page 83: ...lithium ION equipped machine power up the machine and use the special indicator shown at position 8 on the platform control station LCD display or Check charge indicator on top right side of the Lithi...

Page 84: ...ously the charging times in this case will be lon ger The batteries can be charged when they are not fully depleted If the charge is less than 20 an audible warning signal will be activated whenever t...

Page 85: ...r ger rating plate or in this Operation and Safety Manual If any questions contact your local JLG Service Center or the local electrical company An AC class circuit breaker can be used as a protection...

Page 86: ...is possible over 14 F 10 C In cold environmental temperature not lower than 13 F 25 C the on board electric heaters automatically warm up the cells The heaters are activated by the BMS when the minimu...

Page 87: ...iesel electric engine with the same button on the platform remote control box used to start it Complete machine shut down takes approximately 1 minute LCD display OFF 5 At ground and platform controls...

Page 88: ...This procedure requires qualified personnel to operate the forklift You must comply with all local govern ment regulations and regulations or requirements identified by the forklift manufacturer Lifti...

Page 89: ...USE PERMANENT DAMAGE TO MACHINE OUTRIGGERS To lift machine a separate sling must be attached to each outrigger using the appropriate lifting points as indicated in Figure 4 8 Weight of machine is not...

Page 90: ...t contact with the ground See Jib Position for Traveling on page 4 8 ALWAYS load unload the machine with track fully extended 1 Place booms in the stowed position 2 Remove all loose items from machine...

Page 91: ...MACHINE OPERATION 3121783 4 33 Figure 4 10 Machine Tie Down Points both sides of machine 1 Tie Down Loop 2 Tie Down Decal 1703814A 2 2 1 1 OL00310 T o o r d e r g o t o D i s c o u n t E q u i p m e...

Page 92: ...SECTION 4 MACHINE OPERATION 4 34 3121783 4 12 MACHINE DECALS X1000AJ Figure 4 11 X1000AJ Decal installation Sheet 1 OL00660 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 93: ...SECTION 4 MACHINE OPERATION 3121783 4 35 Figure 4 12 X1000AJ Decal Installation Sheet 2 OL00670 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 94: ...SECTION 4 MACHINE OPERATION 4 36 3121783 Figure 4 13 X1000AJ Decal Installation Sheet 3 OL00680 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 95: ...SECTION 4 MACHINE OPERATION 3121783 4 37 Figure 4 14 X1000AJ Decal Installation Sheet 4 OL00690 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 96: ...SECTION 4 MACHINE OPERATION 4 38 3121783 Figure 4 15 X1000AJ Decal Installation Sheet 5 OL00700 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 97: ...SECTION 4 MACHINE OPERATION 3121783 4 39 Figure 4 16 X1000AJ Decal Installation Sheet 6 OL00710 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 98: ...SECTION 4 MACHINE OPERATION 4 40 3121783 Figure 4 17 X1000AJ Decal Installation Sheet 7 OL00720 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 99: ...SECTION 4 MACHINE OPERATION 3121783 4 41 Figure 4 18 X1000AJ Decal Installation Sheet 8 OL00730 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 100: ...SECTION 4 MACHINE OPERATION 4 42 3121783 Figure 4 19 X1000AJ Decal Installation Sheet 9 OL00740 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 101: ...KGROUND 7 1701640 READTHEMANUAL 8 1703814 ANCHORINGPOINT 9 07071200 LIFTINGPOINT 10 1704277 SAFETYPOINTATTACH 11 06164700 HYDRAULICOILFILTER 12 07056700 PROHIBITIONOFLIFTING 13 07350300 LIFTINGPLATFOR...

Page 102: ...042700 POSMBLACK 30 08061600 AIRANDWATERATTACH C1 07060500 JLGDECAL C2 08014500 X1000AJDECAL C3 08042000 JLGLIFTDECAL C4 07690100 JLGDECAL C5 07691500 WWW JLG COMDECAL C6 06039900 RED WHITIESTRIPES C7...

Page 103: ...1706099 PERICOLOSCHIACCIAMENTO L4 1702868_B PERICOLOSCHIACCIAMENTO L5 07056200 CRUSHATTACKLOWERLIM L6 1706386 DANGERHAZARD L7 07051100_B FALLDANGER RESTORETHECAPS L8 07051000 UNLOCKONLYINTHECASESEXPE...

Page 104: ...ITHIUM L18 1706385_C SCROLLINGOFBARRIERCLOSING L19 1705514 CSACOMPLIANCE L20 1706135_B USEPLATFORM L21 080423GB DISTRIBUTORBUTTONSUPPERAERIALPARTS L22 080424GB DISTRIBUTORBUTTONSUPPERAERIALPARTS L23 0...

Page 105: ...SECTION 4 MACHINE OPERATION 3121783 4 47 4 13 MACHINE DECALS X33JP Figure 4 20 X33JP Decal Installation Sheet 1 OL00750 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 106: ...SECTION 4 MACHINE OPERATION 4 48 3121783 Figure 4 21 X33JP Decal Installation Sheet 2 OL00760 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 107: ...SECTION 4 MACHINE OPERATION 3121783 4 49 Figure 4 22 X33JP Decal Installation Sheet 3 OL00770 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 108: ...SECTION 4 MACHINE OPERATION 4 50 3121783 Figure 4 23 X33JP Decal Installation Sheet 4 OL00780 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 109: ...SECTION 4 MACHINE OPERATION 3121783 4 51 Figure 4 24 X33JP Decal Installation Sheet 5 OL00790 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 110: ...SECTION 4 MACHINE OPERATION 4 52 3121783 Figure 4 25 X33JP Decal Installation Sheet 6 OL00800 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 111: ...SECTION 4 MACHINE OPERATION 3121783 4 53 Figure 4 26 X33JP Decal Installation Sheet 7 OL00810 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 112: ...SECTION 4 MACHINE OPERATION 4 54 3121783 Figure 4 27 X33JP Decal Installation Sheet 8 OL00820 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 113: ...SECTION 4 MACHINE OPERATION 3121783 4 55 Figure 4 28 X33JP Decal Installation Sheet 9 OL00830 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 114: ...SECTION 4 MACHINE OPERATION 4 56 3121783 Figure 4 29 X33JP Decal Installation Sheet 10 OL00840 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 115: ...USHINGFOOTHAZARD 6 1001125483 DONOTWASH 7 06924300 IMBRAGATURA DIVIETISERIEMETAL 8 1706493_B SLOWINGLOCKINGCLOSING 9 06040500 YELLOWARROWBLACKBACKGROUND 10 06040900 READTHEMANUAL 11 06041300_B CAUTION...

Page 116: ...ALIGNMENT 2PIECES 25 1702155 BATTERY 26 1701504 HYDRAULICOIL 27 06164700 HYDRAULICOILFILTER 28 06165000 HYDRAULICOILLEVEL 29 06448100_B RESTORETHESTOPSGUIDE 30 06448200_B UNLOCKONLYINTHECASESEXPECTED...

Page 117: ...AIRANDWATERATTACH 43 1705828 INSTRUCTIONSPEDAL C2 07060500 JLGDECAL C3 08042000 JLGLIFTDECAL C4 08038500 X33JPLUSDECAL C5 06086700 RED WHITESTRIPESDECAL C6 06039900 RED WHITESTRIPESDECAL C7 06039700...

Page 118: ...B NOISE104Db L1 06555300_C USETRACKEDAIRPLATFORM ITALIAN L2 080432IT DESCENTOFEMERGLL3317THERMALENGINEANDLITHIUM ITALIAN L1 06562600_C USETRACKEDAIRPLATFORM ENGLISH L2 080432GB DESCENTOFEMERGLL3317THE...

Page 119: ...ALENGINEANDLITHIUM DUTCH L1 06562600_C USETRACKEDAIRPLATFORM SWEDISH L2 080432SW DESCENTOFEMERGLL3317THERMALENGINEANDLITHIUM SWEDISH L1 06562600_C USETRACKEDAIRPLATFORM PORTUGUESE L2 080432PT DESCENTO...

Page 120: ...AIRPLATFORM SLOVENIAN L2 080432SL DESCENTOFEMERGLL3317THERMALENGINEANDLITHIUM SLOVENIAN L1 06562600_B USETRACKEDAIRPLATFORM FINNISH L2 080432FI DESCENTOFEMERGLL3317THERMALENGINEANDLITHIUM FINNISH L1 0...

Page 121: ...Curtis Gehl Pavers Heli Honda ICS PowerGrit IHI Partner Imer Clipper MMD Koshin Rice CH E General Equip ment Amida Coleman NAC Gradall Square Shooter Kent Stanley Tamco Toku Hatz Kohler Robin Wiscons...

Page 122: ...details USA 877 JLG SAFE 554 7233 EUROPE 32 0 89 84 82 20 AUSTRALIA 61 2 65 811111 E mail ProductSafety JLG com Failure to notify the manufacturer of an incident involv ing a JLG Industries product w...

Page 123: ...ray just behind the out rigger mount When switched off handle turn all the way counter clockwise all electrical power to the lithium system is shut down The 12v system will remain active to supply pow...

Page 124: ...nt do the following 1 Shut off the machine 2 Rescue all people in the platform before freeing the machine Personnel must be out of the plat form before operating any controls on the machine 3 Use cran...

Page 125: ...must contain 11V to start the procedure During the procedure if the battery drops to 9V the emergency descent will stop You will have to charge the battery before the emergency procedure can continue...

Page 126: ...control box The LCD dis play 23 will show the hazard triangle symbol in position 8 on the LCD display 4 Select a boom function to operate by moving it s controller in the direction for lowering and s...

Page 127: ...SECTION 5 EMERGENCY PROCEDURES 5 6 3121703 Figure 5 1 Platform Remote Control Station OL00290 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 128: ...functions to bring the machine to safety while keeping bypass key turned 3 After operation return bypass key to its neutral position and return key to its fastener After using the bypass system a qual...

Page 129: ...button 2 The bypass icon will be displayed 2 Press the bypass button 2 to activate bypass mode and operate the appropriate functions to bring the machine to safety while keeping bypass key turned 4 3...

Page 130: ...it into the bypass key switch 1 Turn switch right left and hold to activate bypass button 2 The bypass icon will be displayed 4 NOTE In case of machine with restricted work area the bypass of the safe...

Page 131: ...ign the machine The control circuit board records every activation of the safety device bypass key Remove key and insert it into the bypass key switch 1 Turn switch right left and hold to activate byp...

Page 132: ...Curtis Gehl Pavers Heli Honda ICS PowerGrit IHI Partner Imer Clipper MMD Koshin Rice CH E General Equip ment Amida Coleman NAC Gradall Square Shooter Kent Stanley Tamco Toku Hatz Kohler Robin Wiscons...

Page 133: ...entive Maintenance and Inspection Schedule included in the Service and Maintenance Manual AVOID PRESSURE WASHING ELECTRICAL ELECTRONIC COMPONENTS IF PRESSURE WASHING THE MACHINE IS NEEDED ENSURE MACHI...

Page 134: ...21 3ft 6 5m Approachangle Front Rear 18 16 Table 6 3 Chassis Data Model X1000AJ X33JP MaximumTravelGradew boominstowedposition gradeability 16 MaximumTravelSideSlopew boominstowed position 16 29 Turni...

Page 135: ...Diesel 0 98gal 3 71L Table 6 5 Kubota D902 Specifications Model X1000AJ X33JP Type Liquidcooled Numberofcylinders 3 Displacement 55cu in 898cm3 Output 21 6hp 16 1kW Highenginespeed 3200RPM Battery 12...

Page 136: ...ricSystem 76voltfortheLithiumbatterypack 12voltleadbattery ElectricMotor 76volt threephase 2000watt Thechargecycleshavetobeconsideredbasedonthefactthatthereisnotmem oryeffectinthelithiumbatteries i e...

Page 137: ...greased see lubrication chart Do not wet the electric motors and the other elec trical components directly Do not aim the spray directly onto decals and rat ing plates Cleaning the electrical system N...

Page 138: ...e chassis GR MU EP1 Grease is used to grease the expansion guide of the chassis the track tension valve and basket support pins White EP NLGI 2 Grease is used on the boom extensions Either MU EP1 or E...

Page 139: ...the following CO2 Conversion 60 per EPA 560 6 82 003 CO2 Conversion 80 per CEC L 33 A 93 Virtually Non toxic classification indicates an LC50 5000 per OECD 203 Fire Resistant classification indicates...

Page 140: ...SECTION 6 GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE 6 8 3121783 Figure 6 2 Hydraulic Oil Operating Temperatures T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 141: ...eOil DieselEngine CheckLevel Replace EngineOilFilter DieselEngine Check Clean Replace FuelFilter DieselEngine Clean Replace CoolingSystem DieselEngine CheckLevel LiquidAddandReplacement WaterSeparator...

Page 142: ...tthereafter Atleastevery3monthsor1000hrs ofoperation Atleaseevery5yearsor2000hrsofoperation Checkeveryyear Iftorqueisnotcorrect replacethenutswithnewnutsofsamespecification Installdrywithoutusinggreas...

Page 143: ...e Machine GeneralPeriodicCheck ExtensionArmInternalSlidingRing ifequipped CheckWear Replace TurntableBoltTightening Check PlatformMountPinNuts Checktorque148ft lb 200Nm ExtensionRopesandpulleys ifequi...

Page 144: ...apy water then rinse and let dry Dip in clean engine oil and squeeze out the excess oil If too much oil is left in the foam the engine will smoke when started Engine Oil Lube Point s Fill Cap on Valve...

Page 145: ...ours Replace 500 hours Engine Fuel Filter Sediment Bowl if equipped Interval Clean every 100 hours Engine Cooling System and Fluid if equipped Interval Check daily Replace fluid every 500 hours NOTE C...

Page 146: ...to be checked with the machine in transport position while on a firm level and uniform surface Oil level must be half way in the level indicator Indicator A To add hydraulic oil use cap B Hydraulic Oi...

Page 147: ...e THE GREASE CONTAINED WITHIN THE HYDRAULIC TRACK IS PRESSURIZED NEVER LOOSEN GREASING VALVE 1 MORE THAN ONE 1 TURN NEVER LOOSEN GREASE VALVE 2 1 Ensure all debris has been removed between the wheel t...

Page 148: ...tinue use until damaged components are replaced If metal cores are separating discontinue use of the machine until the damaged components are replaced If abrasive or fatigue cracks are noted it is rec...

Page 149: ...Turn the driving wheel backwards 5 to engage the track tensioning wheel Apply an out ward force 6 to lift the track from the track tension ing wheel Installation of Rubber Track 1 Ensure all hydraulic...

Page 150: ...ks and breaks at end terminations NOTE Flexing a wire rope can often expose broken wires hid den in valleys between strands 2 Inspect ropes for corrosion 3 Inspect ropes for kinks or abuse NOTE A kink...

Page 151: ...booms are show ing 4 Tighten nuts on the retract cables to a torque of 10Nm 7 4ftlbs 5 Fully extend both boom extensions Retract the boom extension sections between 12 15 inches 6 Torque the bolts on...

Page 152: ...cables of the charger to the battery poles and turn on the battery charger NOTE Re charge voltage should never exceed 14 7 volts and the load intensity shall be 0 2 of the value indicated below and on...

Page 153: ...gs is reduced significantly in heavy duty operating conditions NOTE This motor is brushless therefore no brushes need to be checked or replaced 6 5 PLATFORM CONTROL SERVICE MENU Service Button See Fig...

Page 154: ...mpletelyopen TOTAL AREA ST2 OPENB ST3 OPENA BothONindicatethestabilizer3iscompletelyopen TOTAL AREA ST3 OPENB ST4 OPENA BothONindicatethestabilizer4iscompletelyopen TOTAL AREA ST4 OPENB BYPASAE A Both...

Page 155: ...abilizer2isinstabilizationposition POSM2B POSM3A BothONindicatesthestabilizer3isinstabilizationposition POSM3B POSM4A BothONindicatesthestabilizer4isinstabilizationposition POSM4B R C PLATFORM ONposit...

Page 156: ...information The last page of the error menu describes the error code relating to the battery charger system inverter or battery pack See Lithium Ion Machine Fault Codes on page 6 26 Errors are indica...

Page 157: ...ARY TO USE AT LEAST THE PERSONAL PROTECTIVE EQUIPMENT PPE LISTED BELOW Eye protection devices Protective glasses for protection against sprays of hazardous materials Hand protection devices Hand prote...

Page 158: ...Ifproblempersists replaceinverter 18 LogicFailure 2 Cause Internalfaultintheinverter Solution Replaceinverter 19 Logicfailure 1 Cause Suddenvoltagesurgeorvoltagedrop Solution Thisisatemporaryproblemdu...

Page 159: ...onnection Anomalymayalsohavebeen causedbyfaultwithbearing Table 6 12 Inverter Fault Codes CODE DESCRIPTION 73 ThermissensorKO Cause Signalfromtemperaturesensorgreaterthan4 95Voltsorless than0 1Volt So...

Page 160: ...aryproblemduetocertainworking conditions Ifproblempersists replaceinverter 93 Wrongsetbatt Cause Withpowerconnected batterytestdetectedincorrectbatteries fitted Solution Replacebatterieswiththeorigina...

Page 161: ...ment temperature A99E10 High electronic board temperature A99E11 Incorrect self protection device temperature A99E12 Fault on all temperature sensors A99E13 Temperature sensor fault A99E14 Earth conne...

Page 162: ...ctservicedept orchangeproduct 240 Digitalinputisopenandmanagedashardware start stop Batterychargerstopscharginguntildigitalinput closes Closedigitalinput 241 ProbleminCANBUScommunicationwithothersys t...

Page 163: ...sthan 20 C batterychargerstopsworking Whenbattery temperaturefallsbelow45 Corexceeds 10 Cbat terychargerresumesnormaloperation 251 Powerfailuredetected Batterychargerstopssupplyingpower Operation resu...

Page 164: ...a cell has risen considerably the first action is evacuation of per sonnel from the affected area The area has to be isolated and nobody can enter if not strictly necessary If possible before leaving...

Page 165: ...r Handling Vented Cells In normal conditions a cell does not show leaks or venting however a cell may vent or release substances if the critical temperature is reached or if the protective glass metal...

Page 166: ...ith some baking soda and seal the bag 8 Absorb and collect the leaked electrolyte with absorbent material or baking soda 9 Place the absorbent material in a bag and seal it 10 Clean area with plenty o...

Page 167: ...sion proceed as follows 1 Evacuate personnel from the areas contaminated by smoke 2 Ventilate the rooms until the cell has been removed from the area and until the characteristic pungent odor has disa...

Page 168: ...normal atmospheres In addition lithium reacts explosively with water to form hydrogen and the presence of small quantities of water may set fire to the material and the hydrogen gas that is released...

Page 169: ...on and the person who gave the alarm 4 Quarantine the area Air the rooms until the burn ing material has been removed from the area and the characteristic pungent odor has disappeared 5 Two members of...

Page 170: ...ith plenty of water and keep cleaning with water and soap 17 Dispose of hazardous material in accordance with the local legislation in force First Aid In The Event Of Contact With The Electrolyte EYES...

Page 171: ...Curtis Gehl Pavers Heli Honda ICS PowerGrit IHI Partner Imer Clipper MMD Koshin Rice CH E General Equip ment Amida Coleman NAC Gradall Square Shooter Kent Stanley Tamco Toku Hatz Kohler Robin Wiscons...

Page 172: ...T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

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JLG X1000AJ, Operation And Safety Manual

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