JLG 3507, Supplemental Repair Manual, Page: 77 / 180

ASSEMBLY
75 Dana Holding Corporation ASM-0025E - 212 Axle Service Manual
FIGURE 36: STANDARD INPUT FLANGE VERSION
Apply Loctite 242 to the thread of the ring nut (7) and screw
the nut onto the pinion (8).
FIGURE 37: STANDARD INPUT FLANGE VERSION
Apply special wrench T3 (See drawing T3 p. 78) to the ring nut
(7) and bar-hold T2 (See drawing T2 p. 78) to the pinion (8).
Lock the wrench T3 (See drawing T3 p. 78) and rotate the pi-
nion using a torque wrench, up to a minimum required torque
setting of 500 N·m.
FIGURE 38: STANDARD INPUT FLANGE VERSION
Apply onto the pinion (8) the bar-hold and with the help of a tor-
que wrench, check the torque of the pinion (8).
Torque: 120 - 200 N·cm
8
7
T2 2
T2 1
T3
T2
T1 9
T2
STANDARD INPUT FLANGE VERSION
If torque exceeds the maximum value, then the size of shim
"S1" (11) between the bearing (13) and the spacer (10) ne-
eds to be increased.
If torque does not reach the set value, increase the torque
setting of the ring nut (7) in different stages to obtain a ma-
ximum value of 570 N·m.
If torque does not reach the minimum value, then the size of
shim "S1" (11) needs to be reduced.
When calculating the increase or decrease in size of shim
"S1", bear in mind that a variation of shim (11) of 0.01 mm
corresponds to a variation of 60 N·cm in the torque of the
pinion (8).
FIGURE 39: FLANGED GEARBOX VERSION
Apply Loctite 270 to the thread of the ring nut (7) and screw
the nut onto the pinion (8).
FIGURE 40: FLANGED GEARBOX VERSION
Apply special wrench T3 (See drawing T3 p. 78) to the ring nut
(7) and bar-hold T2 (See drawing T2 p. 78) to the pinion (8).
Lock the wrench T3 (See drawing T3 p. 78) and rotate the pi-
nion using a torque wrench, up to a minimum required torque
setting of 900 N·m.
CAUTION
8
7
T2 2
T2 1
T3
T2