JLG 3507, Supplemental Repair Manual, Page: 168 / 180

166
ASSEMBLY
Dana Holding Corporation ASM-0025E - 212 Axle Service Manual
ASSEMBLY
FIGURE 25: Find the value of the distance washers (23) and
(24) and insert the thrust blocks of the conical bearing of the
pinion into the body of the reduction gear (11) (See BEVEL PI-
NION p. 67).
Using tool T3 (See drawing T3 p. 171) insert the snap ring (25)
previously lubricated with grease.
FIGURE 26: Assemble the pinion assembly as shown in the
picture, checking that spacer (22) is correctly oriented.
NOTE:
Apply grease to the outer surface of the spacer (22).
T 7
T3
11
22
FIGURE 27: With tools T4C (See drawing T4 p. 172), T4D
(See drawing T4 p. 172) and T4B (See drawing T4 p. 172)
connected to a press, insert the complete pinion assembly
(20).
FIGURE 28: Apply Loctite 242 to the thread of the pinion and
screw the ring nut (19). Engage special wrench T1 (See dra-
wing T1 p. 169) on the ring nut and apply bar-hold T2 (See
drawing T2 p. 170) to the pinion (20).
Tighten the ring nut (19) following the appropriate procedure
(See BEVEL PINION p. 67) and check that torque is 170 -
220Ncm.
FIGURE 29: Re-install the differential unit (18) and the inter-
mediate cover (17).
20
T2 9
T3 0
T1
T2
17
18