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IPG Interpack ET 2Plus H275, Operator'S Manual & Parts List

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IPG Interpack ET 2Plus H275 Operator'S Manual & Parts List Download Page 3

 

 

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T

ABLE OF 

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ONTENTS

 

 

Section 1 

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Table Of Contents

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Section 2 

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Technical Assistance

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Section 3 

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Warranty

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Section 4 

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Description Of Tape Head

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Section 5 

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Safety Issues

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Section 6 

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Specifications

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Tape Head Dimensions

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Tape Head Components

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Tape Head Specifications

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Installation In Other Machinery

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Section 7 

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Set Up Procedures

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Mounting Adapters

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Tape Loading

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U

Tape Threading

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Tape Centering

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U

Tape Leg Length Adjustment

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------------------------------  20 

 

 

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One Way Clutched Roller Adjustment

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-------------------  21 

 

 

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Main Spring Adjustment

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Mandrel Tension Adjustment

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Section 8 

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Troubleshooting

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Section 9 

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Recommended Spare Parts List

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Section 10 

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Preventive Maintenance

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Knife Blade Replacement

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-----------------------------------  28 

 

 

 

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Oiler Pad Lubrication

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Urethane Wipe Down Roller Replacement

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-------------  30 

 

 

 

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Spring Replacements

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Wipe Down Brush Replacement

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--------------------------  38 

 

 

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Schedule Of Preventive Maintenance

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-------------------  39 

Section 11 

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Appendix A-Illustrations And Parts Lists

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----------------  40 

 

 

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No Tape Option

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Low Tape Option

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Summary of Contents for Interpack ET 2Plus H275

Page 1: ...ET 2Plus Serial Numbers H275 H775 STANDARD TAPE HEAD...

Page 2: ...2 R00 REVISION CONTROL REVISION CONTROL REV00 INITIAL RELEASE...

Page 3: ...H 17 HHHTUTUTU Tape CenteringUUUTTTHHH 19 HHHTUTUT UTape Leg Length AdjustmentUUUTTTHHH 20 HHHTUTUTU One Way Clutched Roller AdjustmentUUUTTTHHH 21 HHHTUTUTU Main Spring AdjustmentUUUTTTHHH 21 HHHTUTU...

Page 4: ...on the nameplate on the cover frame of the tape head Interpack Technical Support is available during normal business hours Eastern Time PHONE 800 474 8273 Option 3 If you have a technical question tha...

Page 5: ...five 5 calendar days after the warranty period If Intertape is unable to repair or replace the part within a reasonable time then Intertape at its option will replace the equipment or refund the purch...

Page 6: ...nsitive carton sealing tape to the top and bottom center seam of regular slotted corrugated cartons The ET 2Plus is the standard tape head in all Interpack machinery This ET 2Plus is also designed to...

Page 7: ...other important safety operating and service information Only trained personnel are to operate and service Tape Head Wear safety glasses Shut off power to machine before adjusting Unplug electrical po...

Page 8: ...he guard itself are being replaced Should the tape head be operated without blade guard user voids all warranty implied the manufacturer bears no responsibility for the consequences Tape head shall ne...

Page 9: ...l the proper method of threading a new roll of tape through the tape head More detailed information is provided in the Set Up Procedures portion of this manual Turn air and electrical supplies off bef...

Page 10: ...10 R00 SPECIFICATIONS UUUTape Head Dimensions Figure 6 1...

Page 11: ...11 R00 SPECIFICATIONS UUUTape Head Components Figure 6 2...

Page 12: ...on Sealing Tape 2 Tape Width For ET 2Plus 2 48mm models 1 to 2 inch wide tape 36 to 48 mm For ET 2Plus 3 72mm models 2 to 3 inch wide tape 60 to 72mm 3 Tape Roll Diameter Maximum of 16 inches 405 mm o...

Page 13: ...tor machinery 1 The case must be positively propelled through the case sealer taking into account any void fills overfills stability factors or weight factors 2 Verify the case sizes which will be pro...

Page 14: ...s part no UPH3880 4 4 Mounting adaptors part no UPH3882 4 Mounting adaptors part no UPH0864 4 4 Mounting adaptors part no UPH0282 4 Main spring part no UPH1090 1 1 Main spring part no UPH0910 1 1 Knif...

Page 15: ...x case sealer or case erector you do not need to follow any instructions from this section If your tape heads will be installed in any other competitior machinery please review these general guideline...

Page 16: ...surface 2 Move the peel off roller away from the mandrel 3 Push the roll of tape onto the mandrel with the adhesive side up refer to Threading Diagram under Tape Threading section in this manual until...

Page 17: ...VOID PERSONNEL INJURY Tape Threading Preparation Figure 7 5 Threading the tape in the Tape Head does not require any special tools 1 Pull approximately twelve 12 inches of tape from the roll and fold...

Page 18: ...de Roller 5 Continue threading the tape over and behind the final knurled Guide Roller 6 Thread the tape through the cut out provided in the Tape Guide Shoe and pull the tape through the front Applica...

Page 19: ...in or out to correct this Loosen the M18 inverse jam nut on the rear of the mandrel as shown in Figure 7 8 with a 10 mm allen key Figure 7 8 Adjust the shaft in or out as required using a flat screwdr...

Page 20: ...e leg Conversely bring the bottom screw towards the plus sign for a longer tape leg Re tighten both Flat Head Cap Screws Figure 7 10 Rear Tape Leg To adjust the tape leg length on the trailing end of...

Page 21: ...tension will not cut the tape Figure 7 12 UUU Main Spring Adjustment The main spring tension is set at the factory This setting should be optimal for most applications Environments where a different...

Page 22: ...ape cutting Slightly increase the one way clutched roller to improve cutting action Changes in mandrel tension might be required for the following reasons 1 Larger than 1000yd 914m are used 2 Tape hea...

Page 23: ...needs adjusting Replace blade Refer to preventive maintenance section for details Replace knife spring Refer to preventive maintenance section for details Slightly increase the tension on the one way...

Page 24: ...lt Cutter blade is dull Remove any adhesive build up with silicon spray Disassembly any non free spinning rollers and remove any adhesive build up on shafts Re set mandrel tension Disassemble mandrel...

Page 25: ...ape threaded incorrectly Tape leg length misadjusted Follow corrective action in Tape Flagging section above Check for proper tape threading against threading diagram on side plate of tape head Re set...

Page 26: ...ferenced should individual components need to be ordered ET 2Plus Standard 2 Wide Spare Parts Kit UH1013 Parts Contained in UH 1013 Spare Parts Kit MODEL NUMBER DESCRIPTION ITEM NUMBER QUANTITY Roller...

Page 27: ...ontained in UH 1014 Spare Parts Kit MODEL NUMBER DESCRIPTION ITEM NUMBER QUANTITY Roller shell ETM 3 UPH0966 2 Ext spring light UPH0910 1 Independent multi wipers UPH4895 1 Cut off blade 75mm NC UPH02...

Page 28: ...fe of the tape head Please review the illustration and chart below for information regarding tape head maintenance UUUKnife Blade Replacement The knife blade is made from hardened steel and should pro...

Page 29: ...e should adhesive accumulate At regular intervals depending on usage add a small amount of mineral oil or silicon spray so that when a case is processed the oil from the pad is transferred to the blad...

Page 30: ...urethane roller from its mounting hub Figure 10 5 Installing The New Urethane Roller 1 Feed the new roller onto the end of the hub edge without the raised shoulder 2 Press the new roller all the way...

Page 31: ...he middle 4 Stretch the spring over rear arms spring retainer ring using either needle nose pliers or your finger Hook the loop securely into the retainers groove Figure 10 7 Knife Arm Spring Adjustme...

Page 32: ...snap ring attached to the knife arm assembly Ware safety glasses while working with retaining rings Figure 10 9 2 Slide off the repulsive pivot assembly from current position as shown in Figure 10 10...

Page 33: ...haft See Figure 10 12 Move the whole sub assembly back to its original position Figure 10 12 5 Reinsert retaining rings to their grooves Should the 12 mm retaining ring brake left one on Figure 10 13...

Page 34: ...tite and may require applied heat prior to removal 1 Using two 2mm hexagonal keys as shown remove one of the flathead countersink screws by applying force on both hexagonal key in an attempt to remove...

Page 35: ...35 R00 PREVENTIVE MAINTENANCE Carefully slide out the shaft from the end of the shaft that contains the remaining flathead countersink screw Figure 10 16 Remove the broken spring Figure 10 17...

Page 36: ...which leg of the spring should lie behind the cutter blade mounting plate 3 Note which leg of the spring should wrap around the front of the knife guard Figure 10 18 Insert the cross shaft through th...

Page 37: ...sten to the end of the cross shaft Tighten using two 2mm hexagonal keys as shown in Figure 10 20 2 Rotate the knife guard to make sure there is no binding 3 Re install the cutter blade as shown in Fig...

Page 38: ...ash board effect of thinner walled corrugated Over time the tabs can become distorted or worn and should be replaced Dual Independent Wipe Tabs Replacement 1 Remove the M4 nylon lock nuts Item 1 2 Rem...

Page 39: ...olvent Cleaner X Knurled PTFE Coated Guide Roller Rotation should be slightly restricted by Belville washer Disassemble and remove any adhesive build up if excessive restriction is detected Solvent Cl...

Page 40: ...lies 48 Independent Wiping Tabs Sub assemblies 50 Rear Arm Assemblies 52 Clutch Assemblies 54 Mandrel Arm Assemblies 56 Mandrel Arm Assembly 58 Mandrel Hub Assemblies 60 Peel Off Arm Assemblies 62 Lin...

Page 41: ...41 THIS PAGE INTENTIONALLY BLANK...

Page 42: ...42...

Page 43: ...5 0 7 86 5217 29 5 5 0 86 5 5 29 5 5 0 66 86 5 5 29 5 5 0 66 86 0 1 5 66 86 0 1 5 66 86 3 2 50 66 86 3 2 50 66 86 87 66 86 87 66 86 1 50 86 1 50 86 5217 50 86 5217 50 86 5 5 50 7 86 5 5 50 7 86 1 66 7...

Page 44: ...44...

Page 45: ...7 0 3 57 6 5 37 21 86 47 86 47 83 0 1 5 0 7 83 63 5 5 83 63 5 5 83 506 3 927 6 7 70 83 506 3 927 6 7 70 83 6723 5 7 1 5 70 83 85 7 1 6723 83 85 7 1 6723 8 6 0 PP 8 7 6 5 7 8 37 PP 8 37 PP 45...

Page 46: ...46...

Page 47: ...7 0 3 57 6 5 37 21 86 47 83 5217 29 5 5 0 8 6 0 PP 8 6 0 PP 83 85 7 1 6723 83 6723 5 7 1 5 70 47...

Page 48: ...48...

Page 49: ...7 0 3 57 6 5 37 21 86 47 86 47 83 5 5 29 5 5 0 8 6 0 PP 8 7 5 7 1 1 5 1 PP 83 0 1 635 1 5 7 1 5 6 9 83 5 7 1 5 0 1 635 1 83 5 7 1 5 0 1 635 1 8 3 1 7 66 8 3 1 7 66 83 63 5 5 83 63 5 5 49...

Page 50: ...50...

Page 51: ...7 0 3 57 6 5 37 21 8 47 8 47 83 8 1 3 1 17 3 7 6 83 8 1 3 1 17 3 7 6 83 5 7 1 8 5 6 5 83 5 7 1 8 5 6 5 8 66 1 21 2 187 0 8 66 6 0 PP 83 3 1 7 5 7 7 83 3 1 7 5 7 7 51...

Page 52: ...52...

Page 53: ...1 83 6 7 52 5 70 83 6 7 52 5 70 83 52 5 25 83 52 5 25 83 5 7 1 5 83 5 7 1 5 83 1 6 7 70 83 0 1 635 1 5 7 1 5 6 9 83 52 5 6 83 52 5 6 8 37 PP 8 37 PP 8 7 5 7 1 1 5 1 PP 8 5 7 1 1 5 1 25 PP 6 7 8 5 7 1...

Page 54: ...54...

Page 55: ...86 47 86 47 83 87 5 7 17 83 8 52 5 6 7 70 83 8 52 5 6 7 70 83 8 52 5 70 83 8 52 5 70 83 87 6 7 83 87 6 7 8 87 5 1 6 717 8 87 Z 5 1 6 717 8 0 1 552 8 PP 8 6 0 PP 8 9 8 37 PP 8 37 PP 8 0 2 8 187 8 6 0 8...

Page 56: ...56...

Page 57: ...5 37 21 86 47 86 47 8 0 1 5 50 68 66 83 6 7 0 1 5 83 6 7 0 1 5 83 62 7 3 8 8 0 1 5 66 8 0 1 5 66 8 6 0 PP 8 1 21 2 187 0 8 1 21 6 5 83 66 0 1 5 5 7 21 6 5 8 37 PP 83 1 21 63 5 83 8670 17 6 9 8 66 0 1...

Page 58: ...58...

Page 59: ...7 0 3 57 6 5 37 21 8 47 83 0 1 5 8 8 6 0 PP 83 0 1 5 50 7 59...

Page 60: ...8 8 60...

Page 61: ...7 0 3 57 6 5 37 21 8 47 8 47 83 0 1 5 83 0 1 5 83 5 1 83 5 1 83 635 22 83 635 22 83 635 83 635 83 2035 66 21 635 1 8 66 0 6 7 33 1 61...

Page 62: ...62...

Page 63: ...47 86 47 83 3 2 50 6833257 7 83 3 2 50 70 83 3 2 50 3 927 8 1 21 8 6 0 PP 8 6 6 0 PP 8 6 0 PP 8 6 6 0 PP 83 8 52 5 6 7 70 83 8 52 5 6 7 70 8 6 0 PP 8 PP 8 7 5867 6 5 83 3 2 52 5 7 83 3 2 52 5 7 83 63...

Page 64: ...64...

Page 65: ...7 0 3 57 6 5 37 21 86 47 83 1 52 83 52 1 5 1 PP 5 83 52 1 5 1 PP 8 0 187 0 7 8 0 187 0 8 1 21 8 1 21 8 1 21 6 5 65...

Page 66: ...66...

Page 67: ...6 2 66 8 7 3 6 2 66 8 8 52 5 5 1 6 8 8 52 5 5 1 6 8 6 0 PP 8 1 21 8 7 5867 6 5 8 6 0 PP 8 6 0 PP 83 635 1 7 3 8 52 5 7 83 7 21 52 5 6 7 83 7 21 52 5 6 7 83 1 6 7 70 83 52 5 25 83 52 5 25 83 6 7 52 5...

Page 68: ...68...

Page 69: ...7 0 3 57 6 5 37 21 8 47 8 47 83 7 3 6 2 83 7 3 6 2 83 7 3 6 2 8 83 7 3 6 2 8 5 83 1 5 83 648 5 6 5 83 635 1 8 6 0 PP 8 6 6 0 PP 8 6 6 0 83 7 3 6 2 8 83 7 3 6 2 8 5 69...

Page 70: ...70...

Page 71: ...6 47 8 5 7 1 1 5 1 25 PP 6 7 8 1 50 7 5 1 6 8 1 50 7 5 1 6 83 66 87 2 83 87 2 8 6 0 83 6 7 8 5 83 6 7 8 5 83 66 7256 21 635 1 83 7256 21 635 1 8 3 67 1 8 5 8 3 67 1 8 5 8 6 0 PP 83 1 50 7 16 21 5 7 8...

Page 72: ...72...

Page 73: ...7 0 3 57 6 5 37 21 86 47 8 635 1 0 1 5 9 83 635 1 8 9 83 635 1 55 9 83 203 635 1 2 21 8 PP 8 0 187 0 73...

Page 74: ...74...

Page 75: ...7 0 3 57 6 5 37 21 86 47 86 47 86 47 86 47 8 3 1 7 66 83 6 1625 5 7 830 3 272 75 6 1625 313 830 3 272 75 6 1625 131 8 66 6 6 0 PP 20 6 7 6 1625 0 6 6 8 3 1 7 66 75...

Page 76: ...76...

Page 77: ...7 0 3 57 6 5 37 21 47 830 6 6 5 6 131 6 1625 8 7 6 5 830 0 83 0 1 5 50 77...

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