background image

Version 1.00

   |   Optidrive ODE-3 IP66 Outdoor Rated User Guide   |   

49

www.invertekdrives.com

11. Troubleshooting

11.1. Fault Code Messages

Fault 

Code

No. Description

Suggested Remedy



00

No Fault

Not required.



01

Brake channel over current

Check external brake resistor condition and connection wiring.



02

Brake resistor overload

The drive has tripped to prevent damage to the brake resistor.



03

Output Over Current

Instantaneous Over current on the drive output. Excess load or shock load on the motor.

NOTE

 Following a trip, the drive cannot be immediately reset. A delay time is inbuilt, 

which allows the power components of the drive time to recover to avoid damage.

.

04

Motor Thermal Overload (I2t)

The drive has tripped after delivering >100% of value in P-08 for a period of time to 

prevent damage to the motor.



06

Over voltage on DC bus

Check the supply voltage is within the allowed tolerance for the drive. If the fault occurs 

on deceleration or stopping, increase the deceleration time in P-04 or install a suitable 

brake resistor and activate the dynamic braking function with P-34.



07

Under voltage on DC bus

The incoming supply voltage is too low. This trip occurs routinely when power is removed 

from the drive. If it occurs during running, check the incoming power supply voltage and 

all components in the power feed line to the drive.



08

Heatsink over temperature

The drive is too hot. Check the ambient temperature around the drive is within the drive 

specification. Ensure sufficient cooling air is free to circulate around the drive. 



09

Under temperature

Trip occurs when ambient temperature is less than -10°C. Temperature must be raised 

over -10°C in order to start the drive.



10

Factory Default parameters 

loaded



11

External trip

E-trip requested on digital input 3. Normally closed contact has opened. If motor 

thermistor is connected check if the motor is too hot.



12

Optibus comms loss

Check communication link between drive and external devices. Make sure each drive in 

the network has its unique address.



13

DC bus ripple too high

Check incoming supply phases are all present and balanced.



14

Input phase loss trip

Check incoming power supply phases are present and balanced.

 

15

Output Over Current

Check for short circuits on the motor and connection cable.

NOTE

 Following a trip, the drive cannot be immediately reset. A delay time is inbuilt, 

which allows the power components of the drive time to recover to avoid damage.



16

Faulty thermistor on heatsink



17

Internal memory fault (IO)

Press the stop key. If the fault persists, consult you supplier.

 

18

4-20mA Signal Lost

Check the analog input connection(s).



19

Internal memory fault (DSP)

Press the stop key. If the fault persists, consult you supplier.



21

Motor PTC thermistor trip 

Connected motor thermistor over temperature, check wiring connections and motor.



22

Cooling Fan Fault (IP66 only)

Check / replace the cooling fan.



23

Drive internal temperature too high Drive ambient temperature too high, check adequate cooling air is provided.



26

Output Fault

Indicates a fault on the output of the drive, such as one phase missing, motor phase 

currents not balanced. Check the motor and connections.



41

Autotune Fault

The motor parameters measured through the autotune are not correct.
Check the motor cable and connections for continuity.
Check all three phases of the motor are present and balanced.



50

Modbus comms loss fault

Check the incoming Modbus RTU connection cable.
Check that at least one register is being polled cyclically within the timeout limit set in 

P-36 Index 3.



51

CAN comms loss trip

Check the incoming CAN connection cable.
Check that cyclic communications take place within the timeout limit set in P-36 Index 3.

NOTE

 Following an over current or overload trip (3, 4, 5, 15), the drive may not be reset until the reset time delay has elapsed to prevent 

damage to the drive.

Tr

oublesh

ooting

11

Summary of Contents for OPTIDRIVE E3

Page 1: ...Input User Manual 1 Quick Start Up 2 General Information and Ratings 3 Mechanical Installation 4 Power Control Wiring 5 Operation 6 Parameters 7 Analog and Digital Input Macro Configurations 8 Modbus...

Page 2: ...Resetting a Fault 18 5 7 LED Display 19 6 Parameters 20 6 1 Standard Parameters 20 6 2 Parameter List 20 6 3 Parameter Functions 22 6 4 P 00 Read Only Status Parameters 36 7 Analog and Digital Input M...

Page 3: ...very installation or commissioning The manufacturer also accepts no liability for damage or consequences resulting from inappropriate negligent or incorrect installation incorrect adjustment of the op...

Page 4: ...e according to any local legislation or codes Do not carry out any work on the drive control cables whilst power is applied to the drive or to the external control circuits Danger Indicates a potentia...

Page 5: ...f Input Phases 2 200 240 4 380 480 Output Current x 10 2 2 Product Rating Label Location All Optidrive E3 models carry a rating label which can be located as follows On right hand side when viewed fro...

Page 6: ...120043 3F1 ODE 3 120043 301 0 75 1 4 3 1 ODE 3 120070 3F1 ODE 3 120070 301 1 5 2 7 1 ODE 3 220070 3F4 ODE 3 220070 304 1 5 2 7 2 ODE 3 220105 3F4 ODE 3 220105 304 2 2 3 10 5 2 ODE 3 320180 3F4 ODE 3 3...

Page 7: ...tal 3 2 UL Compliant Installation Refer to section 10 4 Additional Information for UL Compliance on page 48 for Additional Information for UL Compliance 3 3 Mechanical Dimensions IP66 Nema 4X Enclosed...

Page 8: ...orrect air clearance around the drive must be observed If the location is subject to wide ambient temperature and air pressure variation install a suitable pressure compensation valve in the drive gla...

Page 9: ...al Cover To access the connection terminals the drive front cover needs to be removed as shown IP66 Nema 4X Units Removing the screws on the front of the product allows access to the connection termin...

Page 10: ...Frame sizes 2 3 and 4 Single phase supply 3 phase supply L1 L3 EMC L2 N U V W 1 2 3 4 5 6 7 8 9 10 11 I0I0I I0I0I BR A B C D L1 L3 EMC L2 N U V W 1 2 3 4 5 6 7 8 9 10 11 I0I0I I0I0I A C BR D B A Inco...

Page 11: ...Incoming Power Connection 4 4 12 C Fuse Circuit Breaker Selection 4 4 2 12 D Optional Input Choke 4 4 3 13 E Optional External EMC Filter 4 10 17 F Internal Disconnect Isolator 4 3 14 G Optional Brake...

Page 12: ...e used The device must be suitable for protecting equipment with a DC component in the leakage current Individual ELCBs should be used for each Optidrive Shield Termination Cable Screen The safety gro...

Page 13: ...e U V and W terminals using a suitable 3 or 4 core cable Where a 3 core cable is utilised with the shield operating as an earth conductor the shield must have a cross sectional area at least equal to...

Page 14: ...ssage 4 Use UP or DOWN key to select the option Lc OFF means integrated switches are enabled Lc On means the switches are locked disabled 5 Press the STOP button again to exit Switch Position Paramete...

Page 15: ...Volt Common internally connected to terminal 7 10 Relay Common 1 1 Relay NO Contact Contact 250Vac 6A 30Vdc 5A intended for resistive load 4 10 1 Analog Output The analog output function may be confi...

Page 16: ...ble for fixed installation with relevant mains voltage with a concentric protection wire Installation of a standard cable within a suitable steel or copper tube is also acceptable 3 A cable suitable f...

Page 17: ...START When in keypad mode used to Start a stopped drive or to reverse the direction of rotation if bi directional keypad mode is enabled 5 2 Operating Displays Drive Stopped Disabled Drive is enabled...

Page 18: ...ys to select the required Read Only parameter Press the Navigate key for 1 second to display the value Press and hold the Navigate key 2 seconds to return to the operating display 5 5 Resetting Parame...

Page 19: ...rder to display certain warnings the following methods are used 5 7 1 LED Display Layout 8 8 8 8 8 8 a b c d e f 5 7 2 LED Display Meanings LED Segments Behaviour Meaning a b c d e f Flashing all toge...

Page 20: ...that the drive is enabled and the user tries to change the parameter an L is shown on the left of the display 6 2 Parameter List 6 2 1 Standard Parameters Par Function Page No P 01 Maximum Frequency S...

Page 21: ...Parameter Access Lock 26 P 39 Analog Input 1 Offset 25 P 40 Index 1 Display Scaling Factor 29 Index 2 Display Scaling Source 29 P 41 PI Controller Proportional Gain 30 P 42 PI Controller Integral Tim...

Page 22: ...d Maximum Speed Preset Speeds etc will also be displayed in RPM NOTE If P 09 value is changed P 10 value is reset to 0 Optidrive E3 normally uses frequency for all speed related parameters e g Minimum...

Page 23: ...ed Limits relevant parameters These parameters define the range of output frequency and therefore the speed range through which the drive will operate As described above If P 10 0 Values are Hz If P 1...

Page 24: ...by reducing motor flux This function should not be used in applications which have large sudden load step changes or for PI control applications as it may cause instability in the control or over cur...

Page 25: ...ence after scaling and offset are applied is 0 0 100 signal means the output frequency speed will be the value set in P 01 Uni polar 0 to 10 Volt Signal bi directional operation The drive will operate...

Page 26: ...urrent Limit Logic 1 when the motor current exceeds the adjustable limit set in P 19 6 Output Frequency Limit Logic 1 when the output frequency is below the adjustable limit set in P 19 7 Output Curre...

Page 27: ...ng on the control mode setting in P 12 See section 7 Analog and Digital Input Macro Configurations for more information Preset Speeds relevant parameters Par Description Minimum Maximum Default Units...

Page 28: ...is closed To Following a trip the drive will make up to 5 attempts to restart at 20 second intervals The numbers of restart attempts are counted and if the drive fails to start on the final attempt th...

Page 29: ...on relevant parameters Par Description Minimum Maximum Default Units P 17 Maximum Effective Switching Frequency 4 32 8 kHz Sets maximum effective switching frequency of the drive If rEd is displayed w...

Page 30: ...pper enabled with software protection for a 200W continuous rated resistor 2 Enabled Without Software Protection Enables the internal brake chopper without software protection An external thermal prot...

Page 31: ...0 0 100 0 0 0 When P 44 0 this parameter sets the preset digital reference setpoint used for the PI Controller as a of the feedback signal P 46 PI Feedback Source Select 0 5 0 Selects the source of t...

Page 32: ...drive will coast stop output immediately disabled but will not trip Current Limit relevant parameters Par Description Minimum Maximum Default Units P 54 Maximum Current Limit 0 0 175 0 150 0 Defines t...

Page 33: ...hms Determined by Autotune adjustment is not normally required P 56 Motor Stator d axis Inductance Lsd 0 00 655 35 mH Determined by Autotune adjustment is not normally required P 57 Motor Stator q axi...

Page 34: ...MF exceeds 800V the drive may be permanently damaged Commissioning Procedure When operating with permanent magnet motors the commissioning steps are as follows Enter the motor Back EMF at Rated Freque...

Page 35: ...lowing the setting of this parameter o The drive output will be enabled and the motor shaft may move It is important to ensure this is safe before carrying out the autotune o For SynRM motors the auto...

Page 36: ...time with heatsink 85 C Hours Total accumulated hours and minutes of operation above heatsink temp of 85 C P00 24 Accumulated time with drive internal temp 80 C Hours Total accumulated hours and minut...

Page 37: ...is present P 31 When Keypad Mode is selected determines at what output frequency speed the drive should start following the enable command and also whether the keypad start key must be pressed or if t...

Page 38: ...Open Rising Edge Close momentarily to START the drive in the forward direction NC STOP Input must be maintained START REV Normally Open Rising Edge Close momentarily to START the drive in the reverse...

Page 39: ...Analog Input AI1 3 7 STOP RUN FWD STOP RUN REV E TRIP OK Analog Input AI1 3 FAST STOP P 24 8 STOP RUN FWD REV DI3 DI4 PR 2 0 0 P 20 1 0 P 21 0 1 P 22 1 1 P 23 9 STOP START FWD STOP START REV DI3 DI4 P...

Page 40: ...18 STOP RUN AI1 REF KPD REF Fire Mode AI1 1 9 10 11 12 13 Behavior as per setting 0 7 6 Macro Functions Fieldbus Control Mode P 12 3 4 7 8 or 9 P 15 DI1 DI2 DI3 AI2 DI4 AI1 Diagram 0 1 0 1 0 1 0 1 0...

Page 41: ...e drive in emergency conditions until the drive is no longer capable of sustaining operation The Fire Mode input may be a normally open Close to Activate Fire Mode or Normally Closed Open to Activate...

Page 42: ...un Enable Bit 1 Low Decel Ramp 1 P 04 High Decel Ramp 2 P 24 Bit 2 Low No Function High Fault Reset Bit 3 Low No Function High Coast Stop Request 2 R W Modbus Speed reference setpoint 0 5000 Setpoint...

Page 43: ...eters may not be changed whilst the drive is enabled for example Optidrive E3 provides the following default COB ID and functions Type COB ID Function NMT 000h Network management Sync 080h Synchronous...

Page 44: ...onous The received data will be transferred to the drive active control register when the next sync message is received 254 255 Asynchronous The received data will be transferred to the drive active c...

Page 45: ...d object RW U32 N 20010010h 3 RX PDO1 3rd mapped object RW U32 N 20030010h 4 RX PDO1 4th mapped object RW U32 N 00060010h 1601h 0 RX PDO2 1 mapping no of entries RW U8 N 4 1 RX PDO2 1st mapped object...

Page 46: ...start stop function is controlled by drive control terminals Reset function bit 2 works all the time as long as drive is operated under Modbus control mode P 12 3 or 4 9 2 2 Speed Reference Format Spe...

Page 47: ...3 1 1 5 2 9 5 16 15 8 8 7 2 1 5 2 8 9 16 15 8 8 7 100 2 2 2 3 12 1 16 17 5 8 8 10 5 50 3 4 5 20 9 32 30 8 8 18 25 3 5 5 7 5 26 4 40 35 8 8 24 20 4 7 5 10 33 3 40 45 16 5 30 15 4 1 1 15 50 1 63 70 16 5...

Page 48: ...her applicable local codes Motor Cable 75 C Copper must be used Power cable connections and tightening torques are shown in section 3 3 Mechanical Dimensions IP66 Nema 4X Enclosed Units Integral Solid...

Page 49: ...connected check if the motor is too hot 12 Optibus comms loss Check communication link between drive and external devices Make sure each drive in the network has its unique address 13 DC bus ripple t...

Page 50: ...rol word from 0 to 1 In the event of O I hO I or I t trp faults in order to prevent damage that may occur through repeatedly enabling the drive into a fault condition these trips cannot be reset immed...

Page 51: ...Version 1 00 Optidrive ODE 3 IP66 Outdoor Rated User Guide 51 www invertekdrives com...

Page 52: ...Invertek Drives Ltd Offa s Dyke Business Park Welshpool Powys SY21 8JF United Kingdom Tel 44 0 1938 556868 Fax 44 0 1938 556869 www invertekdrives com...

Reviews: