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Innovative BV100, Operation Manual

The Innovative BV100 user manual is essential for understanding the dimensions and features of this groundbreaking product. Available for free download at manualshive.com, the comprehensive manual guides users through every step, ensuring top-notch performance and maximum satisfaction.

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Copyright Innovative Technology                                                                                                                                GA717 

9.7 APPENDIX G – EXPLODED DIAGRAMS 

 

Exploded Diagram Parts List: 

 

Part No  Description 

Qty 

Drawing number 

FD108 

Note drive belt 

2 

GA706 

LB152 

BV note grip pad 

2 

GA705 

MC226  Stacker drive shaft 

1 

GA707 

MC230  BV Security tooth 

1 

GA711 

MC235  Brass helical 12t 0.5m 

1 

only available as part of assembly 

MC237  BV stacker thrust washer 

1 

GA710 

MC255  Gearbox shaft 

3 

only available as part of assembly 

MC258  Wheel axle 

2 

GA706 

PM700  Main frame 

1 

GA706; GA707 

PM701  Unit cable side (narrow) 

1 

GA705 

PM761  Unit cable side (wide) 

1 

GA705 

PM702  Unit side (narrow) 

1 

GA705 

PM762  Unit side (wide) 

1 

GA705 

PM704  Motor frame - stacker 

1 

GA710 

PM705  Module case 

1 

GA708 

PM706  Module path 

1 

GA708 

PM707  Module cover plate 

1 

GA708 

PM708  Front cover plate 

1 

GA705 

PM709  Lightguide 

2 

GA706;GA708 

PM710  Lightguide shield 

2 

GA706;GA708 

PM711  Calibration strip 

2 

GA706; GA708 

PM712  Bill push plate 

1 

GA705 

PM713  Outer lift arm 

1 

GA707 

PM714  Inner lift arm 

1 

GA707 

PM715  Worm wheel - stacker drive 

1 

GA707 

PM716  Crank arm gear 

1 

GA707 

PM717  Crank arm - extended 

1 

GA707 

PM718  Crank arm - recess 

1 

GA707 

PM719  Belt drive wheel 

2 

GA706 

PM720  Belt drive wheel flange 

2 

GA706 

PM721  Flanged roller wheel 

6 

GA706 

PM722  Roller bush 

2 

GA706 

PM723  Roller wheel – clip in 

2 

GA706 

PM724  Pressure wheel 

10 

GA708 

 

BV100 Operations Manual                                                                                        38 

Summary of Contents for BV100

Page 1: ...Copyright Innovative Technology Ltd 2008 GA717 INTELLIGENCE IN VALIDAT BV100 OPERATIONS MANUAL ...

Page 2: ...ns protocol MDB ICP 12 4 3 4 Serial input output SIO 13 4 3 5 Parallel input and output 15 4 3 6 Pulse stream output 16 4 3 7 Binary output BIN 17 4 3 8 Other interfaces available 18 4 4 Using BV100 Configuration Cards 18 5 Low power option 19 6 Re calibration 21 7 Diagnostics 22 8 Support 23 9 Appendix 25 9 1 Appendix A How to order a BV100 Validator 25 9 2 Appendix B Mechanical Installation 26 9...

Page 3: ...not polish the lens as this may alter the optical characteristics If the BV100 validator is disassembled the unit must be re calibrated and re initialised following re assembly WARNING Only suitably trained personnel should carry out any work on this equipment in accordance with all current local national and international health and safety regulations We recommend that you study this manual as th...

Page 4: ...ative technology co uk COLUMBIA support automated transactions net GERMANY support automated transactions de ENGLAND support innovative technology co uk SPAIN soporte automated transactions es UNITED STATES OF AMERICA supportusa bellis technology com REST OF THE WORLD sales innovative technology co uk BV100 Operations Manual 4 ...

Page 5: ...nvironmental Requirements CAUTION Depending upon the environment in which it is used the BV100 may at some time require re calibration Please refer to Chapter 6 for details of the re calibration process Electrical Supply Minimum Maximum Supply Voltage V DC Absolute Limits 11 5V 14 2V MDB IF5 Version Supply Voltage 18V 48V DC or 34V AC MDB Hardware version 18V 48V DC Supply Ripple Voltage 0 V 0 25 ...

Page 6: ...the BV100 The standard cash box will hold approximately 300 notes Cash box spacers can be added at the factory to increase the capacity Each spacer will add an extra 200 note capacity with a maximum of 3 spacers This gives a maximum capacity of approximately 900 notes See Appendix C BV100 Cash Boxes for more details Cash box capacity must be stated at the time of ordering If no capacity is specifi...

Page 7: ...n the MDB protocol please see Chapter 4 3 3 BV100 110 V The BV100 110 V contains voltage regulator hardware that allows the BV100 to be used with machines that operate with a 110 V AC supply Low power option The BV100 has a low power option to reduce the power consumption when idle To learn more about the low power option please refer to the Chapter 5 PC System Specification The ITL Validator Soft...

Page 8: ...le 6 for the pin allocation Two are used for the 0V and 12V power supply and there are five outputs and five inputs the remaining four pins are reserved for factory use and should not be connected An example mating connector is Molex type Part No 39 51 2160 It is possible to use the special hardware versions of BV100 in machines operating at 110 volts or in machines operating at MDB The BV100 also...

Page 9: ... Inhibit 1 Inhibit channel 1 by holding this pin HIGH To Enable a channel the inhibit must be held LOW Also the serial Input pin in SSP Serial Mode and other serial modes 6 Inhibit 2 Inhibit channel 2 by holding this pin HIGH 7 Inhibit 3 Inhibit channel 3 by holding this pin HIGH 8 Inhibit 4 Inhibit channel 4 by holding this pin HIGH 9 Busy BV100 is validating and stacking output Active low while ...

Page 10: ...s mode Failure to restore the original setting will stop the BV100 from operating in the Host machine Configuration Card Programming Mode Press the Configuration Button once whilst the BV100 is powered up If done correctly the Bezel LED will flash every 1 second This will allow the insertion of a Configuration Card to change the Firmware Protocol in the BV100 See chapter 4 4 Using BV100 Configurat...

Page 11: ...ed through the use of 16 bit CRC checksums on all packets Each SSP device of a particular type has a unique serial number this number is used to validate each device in the direction of credit transfer before transactions can take place Commands are currently provided for coin acceptors note acceptors and coin hoppers All current features of these devices are supported Features Serial control of N...

Page 12: ...n MDB with the addition of an IF5 interface Please refer to the Multi Drop Bus specification for the suggested current drive circuits available The BV100 supports the MDB protocol version 1 level 1 For detailed information and full protocol specification please refer to www vending org MDB defines a serial bus interface used in electrically controlled vending machines see Figure 7 This is a 9600 B...

Page 13: ...acility in conjunction with the parallel inputs The BV100 Validator also supports this system However this interface is not recommended for new designs the Smiley Secure Protocol SSP interface is recommended CAUTION The BV100 does not support the simple serial data out only mode as available on NV4 and earlier models NV2 and NV3 It only supports the serial data input output mode The host machine d...

Page 14: ...pt on C13 13 Inhibit C14 144 Note Accept on C14 14 Inhibit C15 145 Note Accept on C15 15 Inhibit C16 146 Note Accept on C16 16 Un inhibit C1 151 Note Not Recognised 20 Un inhibit C2 152 Mechanism running slow 30 Un inhibit C3 153 Strimming attempted 40 Un inhibit C4 154 Channel 5 Note Rejected fraud channel 50 Un inhibit C5 155 STACKER Full or Jammed 60 Un inhibit C6 156 Abort During Escrow 70 Un ...

Page 15: ...st Note entered into validator Validator Busy 120Î Note accepted channel 2 Validator Ready 121Î Accept on channel 2 2Î Note entered into validator Validator Busy 120Î Note not recognised Validator Ready 121Î Note not recognised 20Î Validator has returned note Validator Ready 121Î Software Inhibit Channel 4 Inhibit C4 Í134 Inhibit C4 Channel 4 inhibited 134Î Software Enable Channel 4 Uninhibit C4 Í...

Page 16: ...eration by the host machine It is possible to operate the BV100 in Low power mode with the Parallel interface For further details please see Chapter 5 4 3 6 PULSE STREAM OUTPUT To use pulse stream output for acceptance of up to 16 note channel acceptance The Pulse interface must be programmed into the validator via the Configuration Cards See Appendix D Configuration Cards or via the ITL BNV Curre...

Page 17: ... must be programmed into the validator via the Configuration Cards See Appendix D Configuration Cards or via the ITL BNV Currency Manager Program In the event that the machine needs more than 4 notes to be recognised but the host machine cannot take advantage of the serial communication methods then the BV100 can be set to give a binary pattern output on the four parallel output pins If the BV100 ...

Page 18: ...he following functions Select required Communication Interface SSP ccTalk Parallel etc Adjust the channel and pulse configuration on a pre programmed BV100 to your own requirements Programming the BV100 with the configuration cards is enabled via the Configuration Button on the right hand side of the BV100 see Chapter 4 2 3 For details on how to complete the configuration cards please see Appendix...

Page 19: ...nts and characteristics for low power mode Notes Low Power Mode can ONLY be used with the above Parallel Pulse and Binary protocols Low power mode can only be enabled by correctly completing the configuration cards or via the ITL BNV Currency manager program In Low Power Mode the front sensor is checked every 1 second which can lead to a delay in accepting the note when it is presented Configurati...

Page 20: ...is inserted Time A When a note is inserted under the front sensor the BV100 wakes up and the busy line goes low to indicate that the validator is in use The busy line remains low during the validating and stacking process and once the note has been successfully validated and stacked the vend line goes low to issue the credit After the credit is issued the busy line goes high and approximately 1 se...

Page 21: ...mbled for any reason it will need to be re calibrated Re calibration may only be performed under license from ITL contact support innovativetechnology co uk for further details This can be performed in conjunction with the diagnostics software option in the ITL BNV Currency Manager Program and help menus supplied with this program BV20 Operations Manual 23 BV20 Operations Manual 24 BV100 Operation...

Page 22: ...displayed code indicates which interface is programmed as described in Appendix D Configuration Cards Notes are not taken in no bezel LED s Reader module is not fully inserted Ensure that the validator reader module is fully clipped in to the validator housing Incorrect interface is programmed Check which interface is programmed into the validator by double clicking the configuration button The di...

Page 23: ... your own requirements Download a new version of firmware onto the BV100 Use diagnostic functions to check Validators operation The software will run on an IBM compatible Personal Computer with Pentium processor or equivalent see the General Description chapter for operating system requirements The BV100 can be connected directly via the USB port or with either a DA1 kit fitted to the serial port ...

Page 24: ...ew versions of firmware for the BV100 You can obtain these along with technical bulletins by visiting www innovative technology co uk E mail Support If the data you require is not available over the Internet Innovative Technology supports an e mail system to help customers with unusual requirements The address is support innovative technology co uk BV100 Operations Manual 24 ...

Page 25: ...ny questions or you want to know more about other products and possibilities do not hesitate to contact your nearest dealer We offer a wide range of products and accessories such as alternative validators programming kits interfaces connecting cables bezels and other elements Please contact your nearest office for more information Customer Details BV100 Product Dataset Firmware Version Firmware In...

Page 26: ...hout prior notice ACCEPTS NOTES UP TO 1 66 mm x 160 mm LONG 2 72 mm x 160 mm LONG SUPPLY AND POWER CONSUMPTION VOLTAGE 11 15V RIPPLE 0 25 V at 100 Hz STAND BY 270mA VALIDATING 770mA PEAK 2200mA SLEEP 1 6mA ENVIRONMENTAL OPERATING RANGE 3 OC to 50 OC at 5 to 95 RH NON CONDENSING UNLADEN WEIGHT 1 KG 9 2 APPENDIX B BV100 MECHANICAL INSTALLATION DRAWING NUMBER GA700 ...

Page 27: ...Copyright Innovative Technology Ltd 2008 GA717 9 3 APPENDIX C BV100 CASH BOXES DRAWING NUMBER GA711 ...

Page 28: ...rrows 6 Card will be returned and if configuration was good the bezel LEDs will flash rapidly while programming takes place take care to ensure the power is not removed at this stage the bv may suffer permanent damage The BV will then reset 7 If an error occurs has occurred the card will be rejected and the bezel LEDs will flash slowly a number of times to indicate the cause of the error see table...

Page 29: ...nterface will only ever flash once A ccTalk interface with 16 bit checksum no encryption will flash 6 1 A ccTalk interface with 8 bit checksum no encryption will flash 6 1 2 A Binary interface will flash 8 1 Flash count Pulse high Pulse low Pulse per dollar High speed Disabled ccTalk plain Low power Binary Credit hold SSP 1 Pulse 2 ms 10 ms 10 value 3 flash MDB 3 IF30 4 IF31 5 ccTalk 6 1 flash 2 f...

Page 30: ...Copyright Innovative Technology GA717 ...

Page 31: ...ology GA717 Below are some typical examples of completed Configuration Cards Note These Configuration Cards are samples and should not be copied for programming use Please see document GA713 for useable cards Parallel Binary SSP ...

Page 32: ...7 Note These Configuration Cards are samples and should not be copied for programming use Please see document GA713 for useable cards Encrypted ccTalk Unencrypted ccTalk with 16 bit Checksum Pulse Pulse width 50 100 mS 4 Pulses per Dollar ...

Page 33: ...logy GA717 Note These Configuration Cards are samples and should not be copied for programming use Please see document GA713 for useable cards SIO 300 Baud SIO 300 Baud Starts Disabled SIO 9600 Baud SIO 9600 Baud Starts Disabled ...

Page 34: ...the note If this is not done within 30 seconds the Validator will return the note The Validator issues a 100 ms pulse on the appropriate channel after pin 10 going high to indicate final acceptance of the note If the signal has not been received within 30 seconds it indicates the customer has forcibly retrieved the note and the vend will be aborted The vend process is completed The host machine se...

Page 35: ...hen using a variable Bench power supply Connect the 12 volts to the red banana plug and GND 0 V to the black plug Alternatively a Portable DC Power Adapter supplying 12 V and 1 5 A minimum can be used Plug the 9 way D type connector into the serial port of the PC and note of the number of the port as this will be needed later for configuring the software Once the connections have been made install...

Page 36: ...es Firmware files and the Technical Manuals for each specific product as well as other generic documentation The Quick Start Guide for the DA1 is Document number GA151 DA2 To install the ITL BNV Download Manager Software insert the CDROM into the correct PC drive The CD should automatically run and an installation menu will appear Double click DA2 installation guide GA338 and follow the instructio...

Page 37: ...M702 Unit side narrow 1 GA705 PM762 Unit side wide 1 GA705 PM704 Motor frame stacker 1 GA710 PM705 Module case 1 GA708 PM706 Module path 1 GA708 PM707 Module cover plate 1 GA708 PM708 Front cover plate 1 GA705 PM709 Lightguide 2 GA706 GA708 PM710 Lightguide shield 2 GA706 GA708 PM711 Calibration strip 2 GA706 GA708 PM712 Bill push plate 1 GA705 PM713 Outer lift arm 1 GA707 PM714 Inner lift arm 1 G...

Page 38: ...ox top plate 1 only available as part of assembly PM765 Compound gear 1 1 only available as part of assembly PM766 Compound gear 2 2 only available as part of assembly PM767 Drive shaft 1 only available as part of assembly OP111 Yellow filter 2 GA706 GA708 SC113 No4x6mm flange head pozi 3 GA708 SC119 M3x10 torx plastite pan head 2 GA706 SC123 M2 6x4 motor screws 2 GA710 SC124 4x12 torx pan BZP 9 G...

Page 39: ...Copyright Innovative Technology GA717 BV100 FINAL ASSEMBLY DRAWING NUMBER GA705 ...

Page 40: ...Copyright Innovative Technology GA717 BV100 MAIN BODY ASSEMBLY DRAWING NUMBER GA706 ...

Page 41: ...Copyright Innovative Technology GA717 BV100 STACKER SUB ASSEMBLY DRAWING NUMBER GA707 ...

Page 42: ...Copyright Innovative Technology GA717 BV100 MODULE SUB ASSEMBLY DRAWING NUMBER GA708 ...

Page 43: ...Copyright Innovative Technology GA717 BV100 BELT DRIVE SUB ASSEMBLY DRAWING NUMBER GA709 ...

Page 44: ...Copyright Innovative Technology GA717 BV100 STACKER DRIVE SUB ASSEMBLY DRAWING NUMBER GA710 ...

Page 45: ...V100 validator 6 Figure 2 Interface connector 8 Figure 3 Open head latch 9 Figure 4 Cash box release button and access door 9 Figure 5 Pin detail 9 Figure 6 ccTalk Connection pins on the BV100 12 Figure 7 MDB Opto Isolated Input Output circuit BV100 MDB slave 12 Figure 8 Typical Serial Output Transmission of the value 20 decimal Note not recognized 13 Figure 9 Typical Serial Output Transmission of...

Page 46: ...ation 8 12 17 18 19 connector 8 9 12 36 consumption 7 19 26 credit hold function 17 29 escrow 9 14 15 16 17 35 humidity 5 interface 5 6 8 9 11 12 13 15 16 17 18 22 23 25 28 29 36 multi drop bus 11 12 pin 3 8 9 12 15 16 17 18 20 35 protocol 6 7 9 10 11 12 13 15 18 19 Smiley Secure Protocol 11 13 status 8 10 12 14 15 22 supply 5 7 8 9 19 22 26 36 temperature 5 voltage 5 7 19 22 26 Windows 7 BV100 Op...

Page 47: ...NOVATIVE TECHNOLOGY LTD TITLE BV100 OPERATIONS MANUAL DRAWING NO AUTHOR DATE FORMAT GA717 RJS 10 10 07 MS Word 2000 ISSUE RELEASE DATE MODIFIED BY COMMENTS A 10 10 07 RJS First Draft 1 04 12 07 RJS First Release DRAWING NUMBER GA705 BV100 Operations Manual 48 ...

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