IFM ECOMAT 300 AL1000 Device Manual Download Page 6

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IO-Link master

2 Safety instructions

These instructions contain texts and figures concerning the correct handling of the

device and must be read before installation or use�
Observe the operating instructions� Non-observance of the instructions, operation

which is not in accordance with use as prescribed below, wrong installation or

incorrect handling can seriously affect the safety of operators and machinery�

► Prepare installation

► Disconnect the power supply of the device�

► Ensure that devices cannot be accidentally restarted�

► Verify safe isolation from the supply�

► Earth and short circuit�

► Cover or enclose adjacent units that are live�

► Follow the specific mounting instructions of the device�

► Only suitably qualified personnel in accordance with EN 50 110-1/-2 (VDC 0105

part 100) is permitted to work on this device/system�

► Before installation and before touching the device ensure that you are free of

electrostatic charge�

► The functional earth (FE) must be connected to the protective earth (PE) or to

the potential equalisation� The system installer is responsible for implementing

this connection�

► Connection cables and signal lines must be installed in such a manner that

inductive and capacitive interference do not impair the automation functions�

► Install automation equipment and related operating elements in such a way that

they are protected against unintentional operation�

► Suitable safety hardware and software measures should be implemented for

the I/O interface so that a line or wire breakage on the signal side does not

result in undefined states in the automation device�

► Ensure a reliable electrical isolation of the low voltage for the 24 V supply�

Only use power supplies compliant with IEC 60 364-4-41 or HD 384�4�41 S2

(VDE 0100 part 410)�

► Fluctuations or deviations of the mains voltage from the rated value must not

exceed the tolerance limits specified in the technical data; otherwise this may

cause malfunction and dangerous operation�

► E-stop devices to IEC/EN 60 204-1 must be effective in all operating modes of

the automation device� Unlatching the e-stop devices must not cause restart�

Summary of Contents for ECOMAT 300 AL1000

Page 1: ...Device manual IO Link master ProfiNet AL1000 7391030 00 02 2016 UK ...

Page 2: ...2 Sources of interference 11 9 3 Cable routing in control cabinets 11 9 4 Cable routing in buildings 11 9 5 Cable routing outside buildings 12 9 6 Installing network bus cables between buildings 12 9 6 1 Causes of surge voltages 12 9 6 2 Equipotential bonding line 12 9 6 3 Surge protective devices 12 9 7 Surge protection measures 13 9 8 Grounding concept 13 9 9 Installation instructions 14 9 10 Mo...

Page 3: ... configuration 30 17 I M functions 33 18 Set up 36 18 1 On delivery default settings 36 18 2 Restoring the default settings 36 18 3 Start of firmware 36 19 Parameterisation 37 20 LLDP Link Layer Discovery Protocol 37 21 MRP Media Redundancy Protocol 37 22 SNMP Simple Network Management Protocol 38 23 FSU Fast Start Up 38 24 Shared Device 38 25 IO Link master 38 26 WBM Web based management 38 26 1 ...

Page 4: ...rements 47 34 1 Software 47 34 2 Hardware 47 35 Integrate ifm ProfiNet device in the S7 controller STEP 7 47 35 1 Creating opening a project 47 35 2 Install the GSDML file 48 35 3 Inserting I O devices in the hardware configurator 50 35 4 IO Link devices 50 35 5 Assigning device names 51 35 6 Fast startup 54 35 7 Media Redundancy Protocol 56 35 8 Identification and maintenance 58 35 9 Diagnostic a...

Page 5: ... device Read this document before use to familiarise yourself with operating conditions installation and operation Keep this document during the entire duration of use of the device Adhere to the safety instructions Symbols Instructions Reaction result Designation of keys buttons or indications Cross reference Important note Non compliance may result in malfunction or interference Information Supp...

Page 6: ... be connected to the protective earth PE or to the potential equalisation The system installer is responsible for implementing this connection Connection cables and signal lines must be installed in such a manner that inductive and capacitive interference do not impair the automation functions Install automation equipment and related operating elements in such a way that they are protected against...

Page 7: ...and national work safety regulations have to be observed All shrouds and doors must be kept closed during operation 3 Documentation This documentation relates to the hardware and firmware status at the time of editing this manual The features of the devices are continuously developed further and improved 4 Functions and features The devices have been designed for use in applications described in t...

Page 8: ...perated in the following operating modes DI behaves like a digital input supplied via US DO behaves like a digital output supplied via US IO Link IOL sensor supplied via US IOL actuator supplied via US and UA 5 3 Connections The bus I O devices and supply are connected via M12 screw connections Each device is connected directly to the network bus system 5 4 Protection rating The devices have IP65 ...

Page 9: ... Connections for the supply voltages 4 Connections for inputs outputs or IO Link ports 5 Markers for labelling 6 Status indicators of the inputs outputs or the IO Link ports 7 Diagnostics and status indication for the supply voltages 8 Rotary coding switch no function for ProfiNet 9 Diagnostics and status indicators for the network bus system 10 Diagnostics and status indicators for the net work n...

Page 10: ...the IO Link port If the yellow status indicators are on this indicates signal state 1 of the input output signal The devices have three main areas for diagnostics and status indicators Indicators for the network bus system network bus specific Data Indicators for the power supplies Power Indicators for the inputs and outputs and the IO Link ports device specific Signal Data Power Signal 9 Installa...

Page 11: ...s Observe the specifications of the cables used 9 2 Sources of interference Signal cables and power supply lines should not be installed in parallel If necessary metal isolating segments should be placed between the power supply lines and signal cables Only use connectors with metal housing and connect as much of the shielding as possible to the housing For outdoor cables between buildings make su...

Page 12: ... network bus cables between buildings 9 6 1 Causes of surge voltages Surge voltages occur as a result of switching operations electrostatic discharge and lightning discharge Surge voltages can be inductively capacitively or galvanically coupled into electrical cables for mains supply measured value transmission and data transmission In this way surge voltages reach the power supply units and the i...

Page 13: ...l with RC element For the dimensioning of the RC element the following values are recommended R 100 200 Ω C 220 470 nF 9 8 Grounding concept The devices operate in the low level signal voltage range In the case of low level signal devices interference is discharged via functional earth FE Functional earth FE is only used to discharge interference It does not provide shock protection for people Fun...

Page 14: ...ensure immunity to interference To ensure IP65 IP67 protection cover unused connections with protective caps Only supply the sensors with the voltage US which is provided at the terminal points Avoid polarity reversal of supply voltages US and UA Data corruption or loss Implement the FE connection using mounting screws in order to ensure immunity to interference 9 10 Mounting distances No specific...

Page 15: ... screws with toothed lock washer and self locking nuts Observe the maximum torque of the screws Functional grounding Functional grounding is crucial for interference free operation Ground the device by means of the mounting screws of the fixing clips ...

Page 16: ...rs Damage to the electronics Connect both supply voltages completely to 24 V and GND Do not connect several supply voltages via one GND as this will exceed the current rating of the contacts 11 1 Supply voltages US and UA The voltages US and UA are fed in at connection X31 Power supply US is required to supply the communications power of the device electronics and to supply the sensors It must be ...

Page 17: ...1 3 Power supply UA The voltage supply UA is only required for the supply of the IO Link actuators IO Link port in the operating mode DO is supplied via US Damage to the electronics Power supplies US and UA should only be supplied with SELV 12 Features The device is designed for use within a ProfiNet network It enables the operation of up to eight IO Link sensors actuators and is also used to acqu...

Page 18: ...Technical data General data Housing material Pocan Weight kg 0 48 Ambient temperature operation C 25 60 Ambient temperature storage transport C 25 85 Permissible humidity operation 5 95 Air pressure operation kPa 70 106 up to 3000 m above sea level Air pressure storage transport kPa 70 106 up to 3000 m above sea level Protection rating IP65 IP67 Protection class III IEC 61140 EN 61140 VDE 0140 1 C...

Page 19: ...he actuators Connection method M12 connector T coded Number of poles 4 Designation UA Supply voltage V 24 DC Nominal supply voltage range V 19 31 2 DC including all tolerances including ripple Typical current consumption mA 28 15 at 24 V DC Max current consumption A 12 Supply of the IO Link ports I O supply voltage V 24 DC Nominal current for each IO Link port mA 200 Nominal current for each devic...

Page 20: ...l voltage Signal delay µs max 150 at power on Signal delay µs max 200 at power off Switching frequency max 5500 s with load current Switching frequency max 1 s with inductive load Limitation of the voltage induced on circuit interruption V 15 DC Max output voltage when switched off V 1 Max output current when switched off µA 300 Behaviour with overload switched off with auto restart Overload prote...

Page 21: ...y actuator supply bus connection Ethernet 1 V 500 AC 50 Hz 1 min 24 V supply actuator supply bus connection Ethernet 2 V 500 AC 50 Hz 1 min 24 V supply actuator supply FE V 500 AC 50 Hz 1 min Mechanical tests Vibration resistance to EN 60068 2 6 IEC 60068 2 6 g 5 Shock to EN 60068 2 27 IEC 60068 2 27 g 30 11 ms period half sine shock pulse Continuous shock to EN 60068 2 27 IEC 60068 2 27 g 10 Conf...

Page 22: ...2 voltage supply OUT for additional devices Ground the device using the screws 14 2 ProfiNet pin connection 1 2 3 4 Ethernet port 1 X21 1 TX 2 RX 3 TX 4 RX 1 2 3 4 Ethernet port 2 X22 1 TX 2 RX 3 TX 4 RX The shield is connected to FE in the device The thread is used for additional shielding 14 3 Pin connection voltage supply US UA 3 1 4 2 IN X31 1 24 V DC US brown 2 GND UA white 3 GND US blue 4 24...

Page 23: ...n channel 5 GND UA Port class A type A The IO Link port according to type A is assigned an additional hardwired DI digital input at pin 2 Port class B type B The IO Link port according to type B has an additional supply voltage via pins 2 and 5 This port is suitable for connecting devices that have a higher current consumption Operating modes The C Q cable pin 4 can be configured independently of ...

Page 24: ...ns Fix the device to a flat surface or to a profile rail Do not use this device to bridge gaps in order to prevent forces being transmitted via the device Use standard M5 screws with toothed lock washer and self locking nuts Observe the maximum tightening torque of the screws 15 Local status and diagnostic indicators 15 1 Indicators for Ethernet ports and voltage supply LNK LNK ACT ACT US UA SF BF...

Page 25: ... not flashing Link status available no communication connection to the Profi Net controller Red flashing SF LED flashing hardware watchdog has been triggered Red Off A ProfiNet controller has established an active communication connection to the ProfiNet device SF Red Station Fail Red ON ProfiNet diagnostics available Red flashing Flashes only together with the BF LED watchdog triggered Red OFF Pr...

Page 26: ...Link communication present Green flashing In IO Link mode IO Link communication not present Yellow ON In the DI or DO mode the digital input or output is set Red ON In IO Link mode IO Link communication error Red ON In IO Link mode overload of the L L cable Red ON In DI or DO mode overload of the L L cable Red ON Overload of the C Q cable OFF In DI or DO mode the digital input or output is not set...

Page 27: ...tus control module with 4 bytes each of input and output process data In slots 1 2 to 1 9 the operating mode and the process data length for the respective IO Link port are parameterised 16 1 Status control module Input process data Byte Byte 0 Byte 1 Byte 2 Byte 3 Bit 0 7 8 15 16 23 24 27 28 31 Function Port state COM status PD VALID state DI state on pin 4 C Q DI state on pin 2 Reserved Connecti...

Page 28: ... in the IO Link mode Diagnostic settings Channel related diagnostics 0 deactivated 1 activated def The channel related diagnostics can be deactivated activated Extended channel related diagnostics 0 deactivated 1 activated def The extended channel related diagnostics can be deactivated activated Diagnostics IOLM status 0 deactivated 1 activated def The diagnostics of the IO Link master can be deac...

Page 29: ...st be set beforehand in the parameter Behaviour in the event of error for status control module Behaviour in the event of error port 1 behaviour in the event of error port 8 0 clear all 1 set all 2 hold last value 4 IO Link master command def Substitute value behaviour for the output process data of the IO Link port in the IO Link mode The IO Link master command option enables the use of IO Link s...

Page 30: ...Output Deactivated 0 0 Port mode operating mode deactivated In this mode the sensor supply voltage is switched off Digital input 0 0 Port mode operating mode digital input The process data is located in the status control module Digital output 0 0 Port mode operating mode digital output The process data is located in the status control module Digital input with IO Link 0 0 Port mode operating mode...

Page 31: ...Start up parameters You can carry out start up parameterisation for the IO Link submodules The following parameters can be set Parameter Possible values Description Operating mode Port mode Deactivated In this mode the sensor supply voltage is switched off Digital input In this mode the IO Link port functions as a standard digital input Digital output In this mode the IO Link port functions as a s...

Page 32: ...blished COM state bit of the corresponding port 1 otherwise this is rejected IO Link LED is red Data storage Data storage Deactivated The data storage mechanism is deactivated Download only The parameter data is sent to the device by the IO Link master In the event of an inconsistency between the parameter data of the IO Link device and the master the data from the IO Link master is taken as defau...

Page 33: ... supports Identification Maintenance functions I M The general Identification Maintenance functions 0 to 4 can be read via slot 0 IO Link specific Identification Maintenance functions 0 16 23 and 99 can be read via slot 1 and subslot 1 Slot 0 and slot 1 have their own I M function I M 0 I M 0 slot 0 I M data Access data type Presets MANUFACTURER_ID Read 2 bytes B0hex ORDER_ID Read 20 bytes 2701513...

Page 34: ...tions I M 0 of the IO Link can be read via slot 1 They are different from the I M functions I M 0 of slot 0 in PROFILE_ID PROFILE_SPECIFIC_ TYPE and IM_SUPPORTED I M data Access data type Presets MANUFACTURER_ID Read 2 bytes B0hex ORDER_ID Read 20 bytes 2701503 SERIAL_Number Read 16 bytes Defined in the product process HARDWARE_Revision Read 2 bytes Corresponds to the hardware revision of the devi...

Page 35: ...e then 0000hex RESERVED Read 10 bytes Reserved Access is only with read permission and exclusively via slot 1 and subslot 1 status control module I M 99 slot 1 IO Link master directory In I M 99 Index B063hex other relevant IO Link master data is available I M data Access data type Presets IO Link version Read 1 byte 11hex IO Link revision e g 11hex for v1 1 IO Link profile version Read 1 byte 10h...

Page 36: ...t deactivated TFTP server IP address 192 168 210 211 Firmware file name FIRMWARE NXF System identification Device name no name assigned Description no description assigned Device location no location assigned Contact no contact assigned Web based Management WBM User name admin Password private 18 2 Restoring the default settings The default settings can be restored via WBM To do this go to the web...

Page 37: ...onfig etc Make sure you use the latest version of the FDCML GSDML file and the latest documentation for the device The latest files and documentation can be found on our web site at www ifm com 20 LLDP Link Layer Discovery Protocol The device supports LLDP to IEEE 802 1AB and therefore enables topology detection of devices that also have activated LLDP Advantages of using LLDP Improved error locat...

Page 38: ...lic connection cannot be accessed 25 IO Link master IO Link is an internationally standardised I O technology IEC 61131 9 for communication with sensors and actuators An IO Link master is integrated in the ProfiNet device The IO Link master establishes the connection between the IO Link devices and the automation system The device supports the IO Link specification v1 1 26 WBM Web based management...

Page 39: ...ms the ProfiNet controller that diagnostic information has been entered If the diagnostic information has been removed an outgoing alarm is sent to the device If at least one piece of diagnostic information is stored the SF LED is on If no diagnostic information is available the SF LED is off The following ProfiNet diagnostic messages are indicated by the ProfiNet device Overtemperature of the dev...

Page 40: ...mware update for AL1000 32 Firmware update To upload the firmware file you will need either an FTP tool or you can use the Windows Explorer This document describes the firmware update using the Windows Explorer The default login details are as follows User admin Password private If you use the FTP tool please follow the appropriate steps in your tool 32 1 Access the FTP server To access the FTP se...

Page 41: ... login is successful you will see the following window in the Windows Explorer You see the following structure If you do not enter any login details or wrong details you get a message Please check your login details and try again ...

Page 42: ...IO Link master 42 32 2 Upload Open the Volume folder and copy the firmware file to the root of the Volume folder ...

Page 43: ... Access the web server Open the web browser Enter the IP address of the device in the address line of the web browser Figure 4 shows the IP address in the address line of the Internet Explorer This takes you to the homepage of the respective device ...

Page 44: ...IO Link master 44 32 5 Setting the firmware update via FTP Navigate to Administration 1 and then to the Firmware Update 2 page In the next step select the setting FTP in the drop down menu ...

Page 45: ...form the firmware update select the checkbox Firmware Update on Next Reboot The device then automatically updates the firmware upon the next reboot If you want to start the device immediately also select the checkbox Reboot system after sending data Click on OK ...

Page 46: ...product to reach the homepage 32 7 Read out the firmware revision The information bar on the top right corner provides you with important details of your device like firmware and hardware revision If the firmware update was successful the new revision appears in the bar Close the web page and use your device with the new firmware If the firmware revision is not updated perform a reboot ...

Page 47: ... Siemens SIMATIC software and Ethernet basics 34 System requirements 34 1 Software You are working with the software STEP 7 version 5 5 service pack 3 version K5 5 3 0 34 2 Hardware Hardware requirements for the Siemens SIMATIC software Please refer to the S7 documentation for the hardware requirements 35 Integrate ifm ProfiNet device in the S7 controller STEP 7 To integrate the device into the ne...

Page 48: ...load e g after downloading with Mozilla Firefox rename the file Otherwise the file will not be recognised by STEP 7 Open the Install GSD Files menu in HW Config Options The following dialogue appears Under Install GSD Files select from the directory Change to the folder where the GSDML file is located Select the required GSDML file Select the file and click Install Click Yes to acknowledge the Con...

Page 49: ...UK IO Link master 49 The device now appears in the hardware catalogue under PROFINET IO Additional Field Devices I O ifm electronic field modules ...

Page 50: ...IOLM_Control table output IOLM_Status Byte Byte 0 Byte 1 Bit 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0 Port 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 Meaning COM states PD valid states Byte Byte 2 Byte 3 Bit 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0 Port 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 Meaning Digital input states of C Q UA states pin 2 Digital input states of DI pin 2 IOLM_Control Byte Byte 0 Byte 1 Bit 7 6 5 4 3 2 1 0 7 6 5 ...

Page 51: ...s Limited to 127 characters letters numbers dash dot A name component within the device name i e a character string between two points may be a maximum of 63 characters long No special characters such as umlauts brackets underscore slash space etc A dash is the only special character permitted The device name must not start or end with or characters The device name must not start with numbers The ...

Page 52: ...st the device is assigned a name in the configuration Right click on the device and select Object Properties In the dialogue box that appears enter a name for the device under Device name In the figure below AL1000 is used ...

Page 53: ...ed The following steps must be carried out In HW Config select the Target system Ethernet Assign device name menu In the Assign device name dialogue box shown below there should be an entry with the device MAC address Select it and assign the desired configured name to it via Assign name under Device name Click Close to exit the dialogue box ...

Page 54: ...ust be activated in the Profinet IO device interface submodule PN IO The following steps must be carried out Right click on PN IO then select Object Properties The Properties PN IO X1 dialogue box opens In the General tab activate the Prioritized startup checkbox Acknowledge the dialogue box with OK ...

Page 55: ...following steps must be carried out both for the device and the controller Right click on the ports then select Object Properties The Properties PN IO Port 1 X1 P1 R dialogue box opens In the Options tab in the Connection area select the value TP 100 Mbps full duplex under Transmission medium duplex Activate the Disable autonegotiation checkbox Close the dialogue with OK ...

Page 56: ...en select Object Properties In the Media Redundancy tab select the value Client under Role Close the dialogue with OK The corresponding settings must be made for the MRP manager If an S7 controller with two Ethernet ports is used and auto negotiation is also deactivated the second port must be set exactly like the first port A crossed patch cable must therefore be used to establish a connection fr...

Page 57: ...the expected MRP failure detection time The following steps must be carried out Right click on Profinet IO Interface PN IO then select Object Properties In the IO Cycle tab set the value for Number of accepted update cycles with missing IO data under Watchdog Time so that the value under Watchdog time ms is greater than 200 Close the dialogue with OK ...

Page 58: ...are version and firmware version are listed in the Version area In the Identification tab the module revision counter is listed in the Module information area and the vendor ID manufacturer s description serial number profile and profile details are listed in the Manufacturer information area I M data records 1 3 can be read and written using the Download Upload Module Identification dialogue boxe...

Page 59: ...UK IO Link master 59 ...

Page 60: ...uator overvoltage Overvoltage UA 0x0102 2 Shortcut bits 0 3 Short circuit X1 X2 0x0103 2 Shortcut bits 4 7 Short circuit X3 X4 0x0104 2 Shortcut bits 8 11 Short circuit X5 6 0x0105 2 Shortcut bits 12 15 Short circuit X7 8 These can be viewed in the Module Information dialogue box in STEP 7 in online view The following steps must be carried out Switch the hardware manager to online view Right click...

Page 61: ...UK IO Link master 61 ...

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