iDM TERRA AL 60 Max Technical Documentation Installation Instructions Download Page 36

(C) IDM Energiesysteme GmbH

7. General description

Installation instructions TERRA AL 60 Max

36

Heating connections

7. Start-up 

7.1. Information regarding the start-up

Before starting up the TERRA heat pump ensure wa-
ter tightness on the heating side, rinse the heat pump 
thoroughly, 

fi

 ll and ventilate the heat pump carefully. 

Start-up requirements

- The heating and a possibly existing storage tank 

have to be 

fi

 lled and ventilated.

- In the heat pump return, a 

fi

 lter ball valve is installed 

in front of the condenser. After the system has been 

fl

 ushed for at least 30 minutes, the 

fi

 lter must be 

cleaned (see chapter Hydraulic connection, section 
Cleaning 

fi

 lter ball valve).

- At the start-up the complete heating bu

 er has to be 

heated up to min. 20 °C. This can be performed e.g. 
with the electric heating rod.

- The electrical installation must be completed and 

fused properly.

- The heat pump may only be switched on if it is 

properly 

fi

 lled on the coolant side as well as on the 

heating side and if the electrical connections are in 
place.

- At the start-up the maximum temperature limit has 

to be set. The switch-o

  point at 62 °C must be 

checked and, if applicable, the shut-down tempera-
ture then adapted.

- The heat pump is furnished with a delay time of 10 

minutes, so that the compressor only starts after 
this start-up delay. 

- If the heat pump is to be drained on the heating 

side in a frost-proof mode, the connection hose has 
to be loosened at the heat pump return (plate heat 
exchanger). 

7.2. Switching the heat pump on for the very fi rst time

After pressing the main switch on the heat pump, the 
start-up assistant is started after selecting the desired 
language.

If an error occurs several times in sequence, 
please contact your iDM customer service!

Customer service phone No.:____________________

In accordance with Regulation (EU) 
No. 517/2014 of 01/01/2015 on certain 

fl

 uorinated greenhouse gases and in 

accordance with Regulation (EU) No. 
1516/2007, the operator of a heat pump 
system is obligated to carry out regular 
leak tests by a certi

fi

  ed professional. The 

interval may vary depending upon the 
CO² equivalent capacity. The inspection 
intervals are indicated in the Check- and 
banking book.

7.4. Errors 

The TERRA heat pump is furnished with a multitude 
of safety switching device so that in the event of 
disturbances no damage will take place to the equip-
ment.

If contrary to expectations the heat pump fails to func-
tion, please check the error message shown on the 
display on the navigator regulation. 

See the operating instructions of the navigator regu-
lation!

7.3. Operation

The TERRA heat pump is independently switched on 
and o

  via the fully automatic navigator regulation. 

See the separate operation and start-up instructions 
for information on Operation and Start-up.

An annual inspection and maintenance of the system 
by customer service is recommended, in particular 
with regard to protecting the guarantee claims.

Summary of Contents for TERRA AL 60 Max

Page 1: ...AL DOCUMENTATION INSTALLATION INSTRUCTIONS Air water heat pumps for outdoor installation HEAT PUMPS FROM AUSTRIA www idm energie at TERRA AL 60 Max with NAVIGATOR 2 0 Controler 812576 Rev 3 Translatio...

Page 2: ...16 Scope of delivery 7 1 17 Accessories 7 2 TECHNICAL DATA 8 2 1 Dimensions TERRA AL 60 Max 8 2 2 Dimensions electrical cabinet 8 2 3 Technical data 9 3 DIMENSIONING 11 3 1 Heat output at different ow...

Page 3: ...ELECTRICAL CONNECTION 31 6 1 Power supply 31 6 2 Connection diagram for the electric components 32 6 3 EMC compatibility 33 6 4 Lightning protection and potential compensation 33 6 5 Assigning the in...

Page 4: ...r dusty environments The transport fixtures as described in the following assembly instructions are used to transport the heat pump manually The transport fixtures must not be used for transporting th...

Page 5: ...f the indoor parts loading pump electrical cabinet in wet or damp environ ments or in areas exposed to dust or explosion hazards is non permissible In the case of danger leave the installation site im...

Page 6: ...ing circles can be con trolled The TERRA AL 60 Max is filled with the safety refrig erant R410A The NAVIGATOR control includes an internal heat metering This means there are no lon ger additional flow...

Page 7: ...ion valves 2 x Finned tube Al Cu evaporator package 2 x Speed controlled axial fan copper welded stainless steel plate heat exchanger as condenser 2 x switching valve for cooling or defrosting 2 x ini...

Page 8: ...x3270x920 weigth kg 880 refrigerant side kg 570 evaporator side kg 310 570 kg 310 kg 1500 535 920 900 3270 560 696 654 56 190 Dimensions HxWxD mm 654x560x190 weigth kg Technical data 2 Technical data...

Page 9: ...C 4 43 COP at A 7 C W35 C 2 88 COP at A2 C W35 C 1 compressor 3 50 COP at A7 C W35 C 1 compressor 4 41 Performace data cooling Cooling capacity at A35 C W18 C kW 70 52 Cooling capacity at A35 C W7 C k...

Page 10: ...x 17 80 GWP3 1924 Quantity of compressor oil Emkarate TM TL32HB 160SZ 160Z lt 2 x 3 3 1 TERRA AL Max heat pumps work with the by the Kyoto protocol detected safety refrigerant R410A with a global war...

Page 11: ...TERRA AL 60 Max 11 t t t t t t t t Dimensioning 3 2 Heat output at different ow temperatures and partial load 1 stage 3 Dimensioning outdoor temperature C 3 1 Heat output at different ow temperatures...

Page 12: ...bivalence exists and is configured in the navigator bivalence mode will start 20 15 10 5 0 5 10 15 20 25 30 35 20 25 30 35 40 45 50 55 60 10 C C 40 45 62 R410A g outdoor temperature ow temperature 0 5...

Page 13: ...requirements The heat pump must be positioned so that there is su cient space for air intake and air outlet see minimum distances for exterior installation It should not be possible for the inlet and...

Page 14: ...vel is continuously decreasing with in creasing distance from the noise source to receiver location Doubling the distance leads to a reduction of the sound pressure level of 6 dB A Besides the di stan...

Page 15: ...are applied information incorporation 0 3 or 6 dB impulsiveness 0 3 or 6 dB daytimes with increased sensitivity 6 dB The rating level Lr shall be obtained by summing the calculated immission level an...

Page 16: ...e focus On the heatpump you find stickers marking the focus focus Placement and Installation 4 7 Transport IWhen placing the heat pump on site the transportation crate must not be removed The heat pum...

Page 17: ...Installation 4 8 Placing the heat pump on site When the heat pump is loacated on its final site the crate can be removed The standing feet are turned up wards and the pallet is removed Subsequently t...

Page 18: ...gher the the surrounnding area If the base is lower than the expected snow level the suction must be kept free of snow snowfall The maximum length of the hydraulic interconnections between Hygienik or...

Page 19: ...AL 60 Max 19 925 3260 200 200 2860 The ground must be a firm and level surface It is possible to install concrete bases or other good bearing components The load capacity must be guaranteed Placement...

Page 20: ...n installing in windy areas eg on the roof the orientation of the machine must be selected in such a way that the expected wind direction is turned by 90 degrees to the suction exhaust direction of th...

Page 21: ...60 Max heat pumps When positioning as shown in example two there are only 2 heat pumps possible The minimum distances must be respected because of the case of maintainance and to prevent air short cir...

Page 22: ...radius 25 mm 800 mm min 200 mm heating side connectio condensation run off Well pipe 300 mm electrical connections Canalisation concrete base concrete base Placement and Installation Special actions h...

Page 23: ...deposit in the condenser and lead to a capacity loss of the heat pump or high pressure disturbances Therefore avoid open heating systems or steel pipe installations in conjunction with non di usion re...

Page 24: ...tifreeze outside tem perature and the fl ow temperature of the heat pump below the minimum temperature the charge pump starts until the pipelines are again on temperature If the heat pump should be st...

Page 25: ...30 minutes only at commis sioning necessary Switch o the heat pump charging pump Close the wing handle on the ball valve Open the screw connection at the bottom Remove and clean the filter Replace th...

Page 26: ...on for installing an IDM heat pump in the heating system This suggestion replaces no professional planning of an executing companie On part of IDM Energiesysteme can no warrenty be taken concerning th...

Page 27: ...a tentative suggestion for installing an IDM heat pump in the heating system This suggestion replaces no professional planning of an executing companie On part of IDM Energiesysteme can no warrenty be...

Page 28: ...for installing an IDM heat pump in the heating system This suggestion replaces no professional planning of an executing companie On part of IDM Energiesysteme can no warrenty be taken concerning the f...

Page 29: ...talling an IDM heat pump in the heating system This suggestion replaces no professional planning of an executing companie On part of IDM Energiesysteme can no warrenty be taken concerning the function...

Page 30: ...mp in the heating system This suggestion replaces no professional planning of an executing companie On part of IDM Energiesysteme can no warrenty be taken concerning the function of the whole system G...

Page 31: ...pump must be 400 V 10 The dimensions of the con necting cables must be checked by the executive electric company A fault current circuit breaker for the heat pump is not required The connection to th...

Page 32: ...F10 F9 F3 F7 F6 F1 F2 F5 X42 X2 X4 ON 2 1 ON 2 1 H4 H5 H6 H7 H3 H2 H1 S1 S2 X3 1 2 X6 X11 X8 X7 X5 K2 X10 X9 K3 K4 K1 79 H L X1 Touchdisplay X1 Extension module internal I O 28 0 DIP Switch for RS Te...

Page 33: ...visible The disturbances can have various e ects Short term measurement errors Long term measurement errors Short term interruption of data connections Long term interruption of data connections Data...

Page 34: ...hen the priority valve M63 6 9 Configuration of outputs The detailed configuration of outputs on the central unit is derived from the electric circuit diagram relat ing to the system 6 10 Connecting t...

Page 35: ...sed contact of a zone valve is generated If zone valves are used a sum signal of all zone valves can be generated to be able to switch the heating and cooling circuit ON resp OFF with the thermostat f...

Page 36: ...eating side in a frost proof mode the connection hose has to be loosened at the heat pump return plate heat exchanger 7 2 Switching the heat pump on for the very first time After pressing the main swi...

Page 37: ...24 26 1 55 20 37 86 16 98 2 23 36 70 20 39 1 80 36 20 23 35 1 55 37 39 26 90 1 39 A C Q kW P kW COP Q kW P kW COP Q kW P kW COP Q kW P kW COP 20 49 92 9 11 5 48 45 83 10 81 4 24 42 31 12 50 3 38 40 20...

Page 38: ...e 35 C 55 C Cold A A Average A A Warm A A Cold 118 94 Average 136 112 Warm 165 133 Cold 3 02 2 43 Average 3 47 2 87 Warm 4 20 3 39 Cold 47 47 Average 55 54 Warm 54 51 Cold 38 411 47 882 Average 32 619...

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Page 40: ...SITE SERVICE OUR SERVICE TECHNICIANS ARE HAPPY TO HELP ON SITE CONTACT DETAILS FOR YOUR REGIONAL CUSTOMER SERVICE CENTRE CAN BE FOUND ON OUR WEBSITE iDM Akademy PRACTICAL KNOWLEDGE FOR SALES AND TECH...

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