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ICC OPC-E1-WiE, Instruction Manual

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ICC OPC-E1-WiE Instruction Manual Download Page 1

September 2011 
ICC #10719-1.100-000 

© 2011 Industrial Control Communications, Inc.

 

 

ICC 

INDUSTRIAL CONTROL COMMUNICATIONS, INC. 

 

OPC-E1-WiE 

Multiprotocol Wireless 

Ethernet Interface 

 

 

Thank you for purchasing the OPC-E1-WiE Multiprotocol Wireless Ethernet Interface. 

•

 

This product is designed to connect the FRENIC-Multi series of inverters to wireless Ethernet 
communication networks.  Please read this instruction manual thoroughly in order to become 
familiar with the proper interface handling, installation and usage procedures. 

•

 

Improper handling may inhibit correct operation or cause premature interface failure. 

•

 

Please deliver this instruction manual to the end user of the interface, and retain it in an 
accessible location. 

•

 

For inverter usage instructions, please refer to the applicable FRENIC-Multi inverter instruction 
manual. 

 

 

Instruction Manual

Summary of Contents for OPC-E1-WiE

Page 1: ...inverters to wireless Ethernet communication networks Please read this instruction manual thoroughly in order to become familiar with the proper interface handling installation and usage procedures Im...

Page 2: ...SE AS CRITICAL COMPONENTS IN LIFE SUPPORT DEVICES OR SYSTEMS Life support devices or systems are devices or systems intended to sustain life and whose failure to perform when properly used in accordan...

Page 3: ...anual INR SI47 1094 E These documents are subject to change without notice Please be sure to refer to the most recent available versions Safety precautions Please read this instruction manual thorough...

Page 4: ...stallation or removal may cause equipment failure Do not subject the cables to scratches excessive stress heavy loads or pinching To prevent damage due to electrostatic discharge always touch a ground...

Page 5: ...g so may cause electrical shock or injuries For clarity purposes illustrations in this manual may be drawn with covers or safety guards removed Ensure all covers and safety guards are properly install...

Page 6: ...ktop Magnetic Antenna 20 2 5 Initial Wireless Settings 21 2 6 Resetting the Wireless Settings to Factory Defaults 21 3 INVERTER FUNCTION CODE SETTINGS 22 3 1 RS 485 Communication Settings 22 3 2 Inver...

Page 7: ...on Window 45 5 10 2 Supervisory Timer Selection 45 5 10 3 Register Remap Configuration 46 5 10 4 Submitting Changes 47 5 11 Dashboard Tab 48 5 11 1 Information Window 48 5 11 2 Virtual Keypad 49 5 11...

Page 8: ...ead a Single Register 82 8 2 10 ControlLogix Explicit Messaging Example Multiple MSG Instructions 82 8 2 11 ControlLogix Explicit Messaging Example Reading and Writing 83 8 3 Allen Bradley CSP 84 8 3...

Page 9: ...EtherNet IP Allen Bradley CSP also known as PCCC and AB Ethernet BACnet IP Antenna Options The interface includes a detachable 2 4GHz omni directional fully articulating dipole antenna with RP SMA co...

Page 10: ...r to section 5 7 6 Field Upgradeable As new firmware becomes available the interface can be upgraded in the field by the end user Refer to section 7 6 for more information EtherNet IP Data Access Opti...

Page 11: ...ing shipment OPC E1 WiE interface board with antenna in enclosure see Figure 1 One option retaining screw see Figure 2 Two option connection cables see Figure 3 The short cable is used for 3 7kW and s...

Page 12: ...Ethernet network s status and activity Refer to section 1 3 2 The unique MAC ID for the interface card is also located on a barcode sticker on top of the antenna module housing Connector CN1 An option...

Page 13: ...us LED behavior as dictated in the EtherNet IP specification Volume 2 Chapter 9 Contact ICC technical support if a blinking red error code is observed Network Status LED This LED conforms to the presc...

Page 14: ...level do not expose to direct sunlight or corrosive explosive gasses Operating Temperature 10 50 C 14 122 F Storage Temperature 40 85 C 40 185 F Relative Humidity 20 90 without condensation Vibration...

Page 15: ...the P and N terminals is less than 25 VDC Installation should be performed only by qualified personnel To avoid electrical shock do not operate the inverter with the front cover or wiring cover remov...

Page 16: ...2 Insert an option connection cable into the CN1 connector on the inverter s interface PCB The short cable is used for 3 7kW and smaller inverters and the long cable is used for 5 5kW and larger inver...

Page 17: ...RJ45 connector on the front side of the interface card pressing firmly until the retention hooks on the side of the keypad fully engage into the interface card s enclosure Secure the keypad and interf...

Page 18: ...nclosure cover by first inserting the bosses on the top part of the cover into the rectangular holes located on the enclosure body then rotating the cover downward until it snaps into place Take a mom...

Page 19: ...ation Allowable voltage range 7 to 24VDC Minimum current capacity 150mA 24VDC 500mA 7VDC Power Supply Terminal Block TB1 Wiring Power supply terminal block TB1 is a Phoenix Contact MSTB 2 5 3 ST 5 08...

Page 20: ...nd maximize signal integrity 2 4 1 Standard Dipole Antenna The interface card comes standard with one detachable 2 4GHz omni directional fully articulating dipole antenna with RP SMA connector refer t...

Page 21: ...ntilation slot on the inverter s enclosure with a plastic tie wrap 2 4 3 Optional 10693 Desktop Magnetic Antenna ICC part 10693 is a desktop magnetic mount antenna with a 1m long extension cable refer...

Page 22: ...procedure Because of this it is recommended that initial contact with the interface after performing this procedure be performed with either no encryption or 64 bit WEP encryption Resetting the wirele...

Page 23: ...485 Baud Rate 0 to 4 3 4 y16 RS 485 Parity 0 to 3 0 0 y18 RS 485 No Response Error Detection Time 0 1 to 60 0 N A y19 RS 485 Response Delay 0 00 to 1 00 0 01 0 00 or 0 01 y20 RS 485 Protocol Selectio...

Page 24: ...The recommended value of y13 in this scenario is 60 If y12 is set to a value of 3 continue to run then y13 is not relevant and can be disregarded RS 485 Baud Rate y14 Determines the data rate at whic...

Page 25: ...red and or configured via the network Communications Link Function Mode Selection H30 If the inverter is to be controlled from the network both command word and frequency command then set the value of...

Page 26: ...w perform the following actions Open Web Interface Opens a web browser page of the selected device Refer to section 5 Open FTP Interface Opens the computer s default FTP application which could be eit...

Page 27: ...INDER EXE discovery utility 3 The discovery utility scans the network for ICC devices and then lists each device s IP Address MAC Address Firmware Version and Product Name Refer to Figure 17 on page 2...

Page 28: ...ayer link Always ensure that you have the latest version of the Flash Player installed if some aspect of the web page does not appear to be displayed properly installing the latest Flash Player update...

Page 29: ...fferent protocols are supported by the interface with different firmware images not all tabs may be accessible with the firmware image currently loaded The titles of tabs that are not accessible are g...

Page 30: ...only the Command Data S Monitor Data 1 M and Monitor Data 2 W function code groups are scanned and that all others are non scanned The values of non scanned function codes are not continuously updated...

Page 31: ...e List Filter A filter function provides Function Code List search capabilities To use the filter function simply type a word or portion of a word into the filter entry box and then click the filter b...

Page 32: ...e 26 shows the radix selection buttons These selection buttons allow changing the Function Code List value column data display and entry radix between decimal and hexadecimal formats When DEC is selec...

Page 33: ...al messages regarding the status of the BACnet configuration loading or submitting 5 6 2 Device Identifiers A BACnet device s name and ID the Object_Name and Object_Identifier properties respectively...

Page 34: ...ese settings to the interface card s filesystem Note that because these configuration elements are read from the filesystem only when the interface card boots up the act of submitting configuration ch...

Page 35: ...ation Figure 33 shows the entry boxes used to modify the authentication credentials The case sensitive username and password can contain letters a z and A Z and numbers 0 9 and can each be up to 80 ch...

Page 36: ...eless network The SSID must be identical for all devices in the wireless network It is case sensitive and must be comprised of 1 to 32 characters any characters are valid For added security you should...

Page 37: ...digits 0 9 A F The default 64 bit key is 012345ABCD When 128 bit WEP is selected this field allows entry of a WEP key comprised of 26 hexadecimal digits When WPA WPA2 is selected regardless of TKIP or...

Page 38: ...cimal frequency command value 5 7 7 Submitting Changes Whenever any of the configuration elements has been changed the submit button located in the right hand portion of the web page must be clicked i...

Page 39: ...the EtherNet IP tab This window displays various informational messages regarding the status of the EtherNet IP configuration parameters loading or submitting 5 8 2 Device Identification A text entry...

Page 40: ...her type however is entirely user configurable and is utilized when the client opens a connection to the interface using assembly instances 100 and 150 The user configurable data arrays consist of two...

Page 41: ...2058 output frequency 5 8 5 Submitting Changes Whenever any of the EtherNet IP configuration elements Device Name I O array configurations etc have been changed the submit button located in the right...

Page 42: ...gured to retrigger at a fixed interval as long as the alarm condition continues to be satisfied Twenty individually configurable alarms are available Refer to Figure 45 Figure 45 Alarm Tab 5 9 1 Infor...

Page 43: ...4 in order to test them fields can be changed and retested on the fly without affecting the operation of the interface card s control protocols When the correct settings have been confirmed with a su...

Page 44: ...adix of the Value field can be changed between decimal and hexadecimal with the associated DEC and HEX buttons Registers that correspond to analog process variables e g frequencies voltages etc should...

Page 45: ...r any of the Alarm configuration elements alarm settings or email configuration parameters have been changed the submit button located in the lower right hand portion of the web page must be clicked i...

Page 46: ...the ability for the interface card to monitor timeout occurrences between successive Modbus TCP socket connections as opposed to the standard timeout functionality refer to section 5 7 6 which monito...

Page 47: ...vice Figure 56 shows the register remap configuration array Clicking on an entry field in the Remaps To column allows the user to enter an inverter register number that will then be accessible at the...

Page 48: ...face card s filesystem Refer to Figure 57 Note that because these configuration elements are read from the filesystem only when the interface card boots up the act of submitting configuration changes...

Page 49: ...be configured to display any scanned register s value via one of six different gauge types User defined engineering units scaling and range limits are also configurable Refer to Figure 58 Figure 58 Da...

Page 50: ...when configured accordingly refer to section 3 2 General purpose input terminal command buttons These buttons labeled X1 through X9 map to the corresponding bits in the inverter s operation command wo...

Page 51: ...in the Dashboard Tab and by clicking the right or left buttons the gauge windows will scroll in the corresponding direction 5 11 4 Gauge Window Configuration Each of the gauge windows can be independe...

Page 52: ...the bottom of each gauge window The following is a summary of the different available gauge types Gauge Refer to Figure 63 This type of meter implements a rotary dial type display format The indicate...

Page 53: ...ue as well as the maximum negative indicated value Thermometer Refer to Figure 67 This type of meter implements the universally identifiable thermometer display format Hovering the mouse pointer over...

Page 54: ...Figure 69 Zooming 5 11 5 Submitting Changes Whenever any of the gauge window configuration items in the Dashboard Tab have been changed the submit button located on the right hand portion of the web p...

Page 55: ...ically via Equation 1 1 number offset 256 x number group register Equation 1 As an example let s calculate the register number for output frequency function code M09 According to Table 6 the group num...

Page 56: ...the interface card s internal memory Because these inverter registers are mirrored by the interface card they have the following advantages Access speed when a network protocol accesses a scanned reg...

Page 57: ...is available Because all non scanned register accesses must first be processed by the inverter itself issues such as out of range data values will always be checked for and any applicable errors will...

Page 58: ...be easily accomplished by simply deleting the appropriate configuration file from the filesystem and rebooting the unit Note that the application firmware uses specific filenames for the configuration...

Page 59: ...ill then display the filesystem s contents refer to Figure 72 FTP access via a web browser allows viewing and downloading files to a computer but does not allow advanced file manipulation such as cut...

Page 60: ...er will then display the filesystem s contents refer to Figure 76 You can now perform normal file manipulation actions on the available files cut copy paste open rename drag and drop transfers etc in...

Page 61: ...ername and case sensitive password defaults are root and icc respectively Upon successful entry of the authentication information you will be presented with an ftp prompt Refer to Figure 77 At this po...

Page 62: ...sensitive password default is icc The Port Timeout and Retries fields should already contain the default values Click the Connect button when done Core FTP LE will then try to connect and authenticate...

Page 63: ...ding to a new firmware version may affect user defined configuration files prior to starting an update procedure always back up your configuration file to a PC for later recovery if necessary Because...

Page 64: ...nge of the corresponding function code no Modbus exception will be immediately returned Both scanned and non scanned registers can be freely accessed The response time for scanned register accesses wi...

Page 65: ...e register in which that discrete resides can be determined by Equation 3 16 15 discrete register Equation 3 Where the bracket symbols indicate the floor function which means that any fractional resul...

Page 66: ...herNet IP to transfer data between the inverter and Allen Bradley Logix brand PLCs Some other notes of interest are The interface card supports the EtherNet IP protocol as administered by the Open Dev...

Page 67: ...mblies supported by the interface card and the inverter data which their various constituent elements map to Table 8 AC DC Drive Profile Related Objects Class Code Object Name 0x04 Assembly Object 0x2...

Page 68: ...Byte 3 Speed Actual High Byte 71 0 At Reference Ref from Net Ctrl From Net Ready Running2 REV Running1 FWD Warning Faulted 1 Drive State 2 Speed Actual Low Byte 3 Speed Actual High Byte Input Instanc...

Page 69: ...y at boot up so if the value of this function code is changed then the interface card must be rebooted in order for it to read the new value from the inverter 8 2 3 ControlLogix Examples Setup This se...

Page 70: ...Properties 12 Apply any changes to the settings using the Set button 13 You should now be able to confirm that the 1756 ENBT A module is configured properly by for example opening the module s web int...

Page 71: ...terface card Figure 87 Interface Card Module Properties In the Connection Parameters portion of the dialog box enter the following information Input The Input Assembly is the collection of monitor dat...

Page 72: ...gure 88 Confirm the setting of the Requested Packet Interval RPI The RPI defines the amount of time in milliseconds between data exchanges across an I O connection The smallest RPI supported by the in...

Page 73: ...to a frequency command of 35 58Hz The input data from the inverter shows similar expected results Values of 0x1021 and 3558 corresponding to registers 2063 status register and 2058 output frequency r...

Page 74: ...ganizer view 6 Right click on the first ladder logic rung in the MainRoutine window and select Add Ladder Element 7 The Add Ladder Element window appears 8 Select the generic default I O AOI in the Ad...

Page 75: ...nverter It is based on the assembly instances 21 71 1 Complete all the steps in section 8 2 4 Please note that the Assembly Input Instance must be changed to 71 and the Assembly Output Instance must b...

Page 76: ...Profile AOI Tags 5 Double click MainRoutine under Tasks MainTask MainProgram in the controller organizer view 6 Right click on the first ladder logic rung in the MainRoutine window and select Add Lad...

Page 77: ...r read tags or wr for write tags Although commonly followed for naming clarity this read vs write naming convention is not strictly enforced by the interface card however it is perfectly acceptable to...

Page 78: ...the Edit Tags tab at the bottom d Create a new tag by entering connection in the first blank Name field and change its Data Type to MESSAGE This tag will contain configuration information for the MSG...

Page 79: ...k on the ladder logic rung containing the MSG instruction in the MainRoutine window and select Add Ladder Element again b The Add Ladder Element window appears c Select the XIO element in the Bit fold...

Page 80: ...he destination could be any offset in the data_array tag as long as the offset plus the Number Of Elements 21 does not exceed the tag s defined size 73 Figure 107 Selecting the Destination Element d C...

Page 81: ...corporate additional logic elements to allow triggering the MSG instruction at a specific rate or under specific conditions 6 The program is now complete Refer to Figure 111 7 Save download and run th...

Page 82: ...ICC 81 Figure 110 Configure XIO Element Figure 111 Complete Program Figure 112 Viewing the Register Values...

Page 83: ...rs may be necessary For example a specific application may require access to some registers in both the Monitor Data 1 and Monitor Data 2 function code groups To accomplish this task multiple MSG inst...

Page 84: ...controls the conditions under which write operations would be performed Figure 115 Reading and Writing via MSG Instructions Figure 116 shows the configuration details of the example fc_wr_connection M...

Page 85: ...erter registers Note that there are multiple different combinations of file section numbers and offsets elements that will result in the same inverter register being accessed Table 11 CSP Target Regis...

Page 86: ...truction that is configured with a Data Table Address from which to start the access and a Size in Elements which determines the number of items to access read or write The Data Table Address is const...

Page 87: ...used to store the incoming data read from the interface card Enter a file number e g 18 set the type to Integer enter a descriptive name e g DATA and enter a number of elements e g 200 Refer to Figur...

Page 88: ...mple we will be reading a total of 25 registers beginning at N30 50 register 2050 function code M01 To configure this under This Controller set the Data Table Address field to N18 1 set the Size in El...

Page 89: ...ICC 88 Figure 121 MSG Configuration General Tab Figure 122 MSG Configuration MultiHop Tab Figure 123 PLC Program after MSG Instruction Configuration...

Page 90: ...ile N18 under Data Files in the controller organizer view 25 register values starting at register 2050 are being continuously read from the interface card and placed in the 25 sequential offsets of N1...

Page 91: ...ecution for implementing multiple MSG instructions is in general identical to that required for implementing just one MSG instruction Each MSG instruction will require its own message control file In...

Page 92: ...or reading and one for writing Note that the Read Write field of each of the MSG instructions is set according to their function Figure 128 Reading and Writing via MSG Instructions Figure 129 shows th...

Page 93: ...B AAC BACnet Application Specific Controller B ASC BACnet Smart Sensor B SS BACnet Smart Actuator B SA BACnet Interoperability Building Blocks Supported Annex K Data Sharing ReadProperty B DS RP B Da...

Page 94: ...6 UCS 4 JIS C 6226 If this product is a communication gateway describe the types of non BACnet equipment networks s that the gateway supports N A Datatypes Supported The following table summarizes the...

Page 95: ...Revision R Protocol Version R Protocol Revision R Services Supported R Object Types Supported R Object List R Max APDU Length R Segmentation Support R APDU Timeout R Number APDU Retries R Max Master M...

Page 96: ...ction braking braking off BI4 INVERTER_SHUTDOWN Inverter shutdown on off BI5 BRAKING Braking braking off BI6 NUV DC bus voltage normal on off BI7 TORQUE_LIMITING Torque limited on off BI8 VOLTAGE_LIMI...

Page 97: ...urpose input on off BO11 X9 General purpose input on off BO12 EN_TERMINAL Enable terminal on off BO13 XF_FWD General purpose input on off BO14 XR_REV General purpose input on off BO15 ALARM_RESET Alar...

Page 98: ...bit 2 BO4 X2 command Corresponds to function code S06 bit 3 BO5 X3 command Corresponds to function code S06 bit 4 BO6 X4 command Corresponds to function code S06 bit 5 BO7 X5 command Corresponds to f...

Page 99: ...ontroller equipment or computer matches that of the interface card as displayed by the finder utility Confirm that the wireless configuration parameters are correct Confirm that intermediate firewalls...

Page 100: ...anual Number Details April 2009 10719 1 000 000 Preliminary release May 2009 10719 1 000 000 Official V1 000 firmware release March 2010 10719 1 000 001 Minor corrections September 2011 10719 1 100 00...

Page 101: ...ICC INDUSTRIAL CONTROL COMMUNICATIONS INC 1600 Aspen Commons Suite 210 Middleton WI USA 53562 4720 Tel 608 831 1255 Fax 608 831 2045 http www iccdesigns com Printed in U S A...

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