HYVA 933/2S Operating And Maintenance Manual Download Page 6

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B.9.1

START UP OPERATION (NOT-RDC CRANE) ....................................................................................................................... B-38

B.9.2

START UP OPERATION (RDC CRANE)................................................................................................................................ B-39

B.9.3

STABILIZATION PROCEDURE OF THE CRANE .................................................................................................................. B-40

B.9.4

PROCEDURE FOR OPENING THE AUTOMATIC TURNING STABILIZERS........................................................................ B-42

B.9.5

PROCEDURE FOR OPENING THE CRANE.......................................................................................................................... B-44

B.9.6

LIFTING OPERATIONS .......................................................................................................................................................... B-47

B.9.7

POWER BOOST DEVICE ....................................................................................................................................................... B-49

B.9.8

PROCEDURE FOR CLOSING THE CRANE .......................................................................................................................... B-50

B.9.9

PROCEDURE FOR CLOSING THE STABILIZERS................................................................................................................ B-54

B.9.10

PROCEDURE FOR CLOSING THE AUTOMATIC TURNING STABILIZERS ........................................................................ B-56

B.9.11

COMPULSORY SAFETY CHECKS BEFORE LEAVING THE WORK PLACE ...................................................................... B-58

B.10

ARTICULATED JIB ........................................................................................................................................ B-59

B.10.1

MAIN COMPONENTS............................................................................................................................................................. B-59

B.10.2

WORK RANGE........................................................................................................................................................................ B-59

B.10.3

JIB LOAD LIMITING DEVICE (NOT-RDC CRANE) ................................................................................................................ B-60

B.10.4

JIB LOAD LIMITING DEVICE (RDC CRANE)......................................................................................................................... B-61

B.10.5

CHECK VALVES ON JIB CYLINDERS................................................................................................................................... B-63

B.10.6

JIB CRANE CONTROLS......................................................................................................................................................... B-64

B.10.7

PROCEDURE FOR OPENING THE JIB BOOM ..................................................................................................................... B-65

B.10.8

PROCEDURE FOR CLOSING THE JIB BOOM ..................................................................................................................... B-66

B.10.9

ASSEMBLING / REMOVING THE JIB .................................................................................................................................... B-67

B.11

LIFTING ACCESSORIES ............................................................................................................................... B-69

B.11.1

MANUAL EXTENSIONS ......................................................................................................................................................... B-70

B.11.2

WINCH .................................................................................................................................................................................... B-72

B.11.3

BUCKET-GRAB....................................................................................................................................................................... B-74

MAINTENANCE MANUAL...................................................................... C-1

C.1

WARRANTY TERMS ........................................................................................................................................ C-2

C.2

ORDINARY MAINTENANCE ............................................................................................................................ C-2

C.2.1

GREASING................................................................................................................................................................................C-3

C.2.2

GREASING CHART ..................................................................................................................................................................C-4

C.2.3

FILLING UP THE OIL TANK .....................................................................................................................................................C-5

C.2.4

CLEANING THE CRANE ..........................................................................................................................................................C-6

C.3

PLANNED MAINTENANCE.............................................................................................................................. C-7

C.4

EXTRAORDINARY MAINTENANCE................................................................................................................ C-7

C.5

INACTIVITY ...................................................................................................................................................... C-7

C.6

TAKING THE CRANE OUT OF SERVICE........................................................................................................ C-8

C.6.1

DISASSEMBLY .........................................................................................................................................................................C-8

C.6.2

STORAGE .................................................................................................................................................................................C-9

C.6.3

DISPOSAL.................................................................................................................................................................................C-9

ENCLOSURES........................................................................................ D-1

D.1

TECHNICAL SPECIFICATIONS....................................................................................................................... D-2

D.1.1

GENERAL SPECIFICATIONS ..................................................................................................................................................D-2

D.1.2

OPENING TIME OF THE HYDRAULIC CYLINDERS...............................................................................................................D-6

D.1.3

CAPACITY OF HYDRAULIC SYSTEM .....................................................................................................................................D-8

D.1.4

OVERALL DIMENSIONS ..........................................................................................................................................................D-9

D.1.5

HOOK HEIGHT .......................................................................................................................................................................D-11

D.1.6

LOAD DIAGRAMS 933-933C..................................................................................................................................................D-12

D.1.7

LOAD DIAGRAMS 936-936C..................................................................................................................................................D-29

D.1.8

WEIGHTS AND CENTRES OF GRAVITY ..............................................................................................................................D-46

D.1.9

HYDRAULIC DIAGRAMS........................................................................................................................................................D-49

D.1.10

ELECTRIC DIAGRAMS...........................................................................................................................................................D-64

D.1.11

OPERATING FUNCTIONS OF THE RADIO REMOTE CONTROLS .....................................................................................D-68

D.1.12

PICTOGRAMS ON THE CRANE ............................................................................................................................................D-77

D.1.13

MAINTENANCE REGISTER ...................................................................................................................................................D-79

D.1.14

TROUBLESHOOTING ............................................................................................................................................................D-91

D.1.15

TIGHTENING TORQUES........................................................................................................................................................D-94

D.1.16

CONVERSION TABLES OF MEASUREMENTS UNITS ........................................................................................................D-96

D.1.17

CE DECLARATION OF CONFORMITY..................................................................................................................................D-97

Summary of Contents for 933/2S

Page 1: ...36 936C MANUALE AVVERTENZE USO E MANUTENZIONE ISTRUZIONI ORIGINALI WARNING OPERATING AND MAINTENANCE MANUAL ORIGINAL INSTRUCTIONS ANWEISUNGS BEDIENUNGS UND WARTUNGSHANDBUCH ORIGINALANLEITUNGEN 7881134...

Page 2: ......

Page 3: ...POLIPO A 48 A 17 AVVERTENZE SUPPLEMENTARI PER TRIVELLA A 51 B MANUALE D USO B 1 B 1 PREMESSA B 2 B 2 IDENTIFICAZIONE B 3 B 3 DOCUMENTAZIONE E DESCRIZIONE GRU B 4 B 3 1 DOCUMENTAZIONE ALLEGATA B 4 B 3...

Page 4: ...11 ACCESSORI DI SOLLEVAMENTO B 69 B 11 1 PROLUNGHE MANUALI B 70 B 11 2 VERRICELLO B 72 B 11 3 BENNA POLIPO B 74 C MANUALE DI MANUTENZIONE C 1 C 1 TERMINI DI GARANZIA C 2 C 2 MANUTENZIONE ORDINARIA C...

Page 5: ...NG MANUAL B 1 B 1 PREMISE B 2 B 2 IDENTIFICATION B 3 B 3 CRANE DESCRIPTION AND DOCUMENTATION B 4 B 3 1 ENCLOSED DOCUMENTATION B 4 B 3 2 MARK B 5 B 3 3 SERVICE CONDITIONS B 6 B 3 4 MAIN COMPONENTS B 7...

Page 6: ...CESSORIES B 69 B 11 1 MANUAL EXTENSIONS B 70 B 11 2 WINCH B 72 B 11 3 BUCKET GRAB B 74 C MAINTENANCE MANUAL C 1 C 1 WARRANTY TERMS C 2 C 2 ORDINARY MAINTENANCE C 2 C 2 1 GREASING C 3 C 2 2 GREASING CH...

Page 7: ...LENGREIFER A 48 A 17 ZUS TZLICHE HINWEISE F R ERDBOHRER A 51 B BEDIENUNGSHANDBUCH B 1 B 1 VORWORT B 2 B 2 KENNDATEN B 3 B 3 DOKUMENTATION UND KRANBESCHREIBUNG B 4 B 3 1 BEILIEGENDE DOKUMENTATION B 4 B...

Page 8: ...HE HEBEGER TE B 69 B 11 1 MANUELLE VERL NGERUNGEN B 70 B 11 2 SEILWINDE B 72 B 11 3 SCHALENGREIFER B 74 C WARTUNGSHANDBUCH C 1 C 1 GARANTIEBESTIMMUNGEN C 2 C 2 ORDENTLICHE WARTUNG C 2 C 2 1 SCHMIERUNG...

Page 9: ...handzeichen B 36 Tab C 1 Grasso per manutenzione Grease for maintenance Schmierfett f r Wartung C 3 Tab C 2 Frequenza di ingrassaggio Frequency of greasing Schmierintervalle C 4 Tab C 3 Oli idraulici...

Page 10: ...A 1 A MANUALE AVVERTENZE A WARNING MANUAL A ANWEISUNGSHANDBUCH...

Page 11: ...aximum oil flow rate to main control valve Overloads on the structure caused by excessive speed of movement Excessive oil temperature Maximum wind speed Excessive stress on crane structure Excessive o...

Page 12: ...asse colonna il carico massimo ammesso quello relativo alla prolunga manuale con cui si sta operando il carico indicato sul diagramma portate rappresentato in targhetta e sul manuale d uso WARNINGS Do...

Page 13: ...zu entfernen Bei Verwendung oder Transport in maritimer Umgebung ist es zuerst notwendig sich an ein autorisiertes Service Center zu wenden Das Greifger t auf das sich die Hubkraftdiagramme des vorlie...

Page 14: ...ent as this may cause uncontrollable descent of the load damage to components and tipping up of the vehicle Maintenance on the machine which requires welding is forbidden Refer to an authorised assist...

Page 15: ...ng stabilizer opening limb crushing when stabilizer rods are retracted lower limb crushing under the plate for the stabilizer cylinders limb crushing in openings WARNINGS Cordon off the working area u...

Page 16: ...ate Do NOT place any limbs between the base and boom during crane closing Do NOT place lower limbs between the stabiliser cylinder and truck and do NOT place hands near the stabiliser rods during clos...

Page 17: ...hing Personnel must wear overalls Abide by safety distances and make sure all others do the same EN 349 see Tab A 1 Gef hrliche Situationen in denen der Kranf hrer oder Passanten vom Kran von den St t...

Page 18: ...between the boom joints near connecting rods or in the area where stabiliser rods are retracted into the base Do NOT insert fingers feet or limbs inside openings on moving parts Do NOT insert fingers...

Page 19: ...wear overalls secured using buttons and without loose or baggy parts Do NOT insert fingers feet or limbs inside openings on moving parts A 1 5 IMPACT HAZARD Residual hazard associated with impact with...

Page 20: ...g components hook shackle slings chains are in perfect condition Do NOT exceed the maximum load indicated on the plate Check that the load is properly secured to prevent accidental falling Do NOT stan...

Page 21: ...one If the crane is equipped with stabilizer legs that turn automatically during their extension and retraction take care to prevent impact with things and persons during the rotation Wenn der Kran mi...

Page 22: ...ted in the maintenance manual Couplings may be damaged if they are too tight The crane is designed in such a way to prevent rubbing of flexible hoses against moving parts However the installation conf...

Page 23: ...Carefully follow the stabilisation procedure instructions specified in the user manual Do NOT tamper with safety devices Stabilise the crane on firm ground WARNINGS Stabilise the machine in accordance...

Page 24: ...a spirit level Make sure that the ground remains firm under the pressure of the stabilizers If it does not retract the telescopic boom immediately place the load on the ground and increase the support...

Page 25: ...ty devices on the machine Check that all safety and protection devices are installed and functioning correctly before using the crane When a load is lifted for the first time proceed slowly and carefu...

Page 26: ...ial bumpy broken etc Fall hazard due to slippery or broken ground etc WARNINGS Do NOT use the crane on unstable ground Do NOT work on broken slippery or uneven ground Unexpected stops during movement...

Page 27: ...e operated at a distance D of at least 7 m from electricity power lines The crane can be used closer to electricity power lines if following notification to the electricity supply company suitable pro...

Page 28: ...rol position 3 Do NOT touch any metal parts on the machine 4 Warn people nearby not to approach or touch the crane truck load or the person in the control position 5 Switch OFF the electricity power l...

Page 29: ...n insulator e g wood the crane is used near radio transmitters or high frequency switching systems and when a storm is approaching Static electricity can affect correct functioning of pacemakers WARNI...

Page 30: ...NINGS Control positions must be located so that operators cannot touch hot surfaces 50 C EN 563 during normal crane functioning Specifically all hydraulic hoses containing fluid under pressure 50 bar...

Page 31: ...er source WARNINGS Wear ear protection equipment if the noise level in the operating position exceeds 80 dB A as a result of other machinery or equipment in use A 5 VIBRATION HAZARDS There are no sign...

Page 32: ...sposal of grease Fire caused by highly flammable hydraulic fluid Incorrect disposal of crane components and accessories WARNINGS TOXIC FUMES AND SUBSTANCES Control positions must be located so that op...

Page 33: ...aste management company to dispose of used oil SPECIFIC HAZARDS Repeated and prolonged contact with the skin can cause itching rashes and dermatitis Irritant for the eyes Flammable do NOT use water to...

Page 34: ...ct with the skin can cause itching rashes and dermatitis Irritant for the eyes Flammable do NOT use water to extinguish hydraulic oil fires Use foam or CO2 Wear a gas mask in the event of fire In the...

Page 35: ...igente All used components oil mechanical parts plastic electric components hoses etc must be disposed of by an authorised waste management company in accordance with current legislation Alle verbrauc...

Page 36: ...with a significant electromagnetic field Do not place the body under excessive strain when operating the crane If manual operations are required e g pivoting stabilizer legs manual extensions other l...

Page 37: ...re range of machine use as well as control emergency and safety devices An additional lighting system conforming to EN 1837 must be installed if the crane is used at night A qualified assistant must h...

Page 38: ...fear of heights Not under the effects of alcohol drugs or prescription medicines b Psychological Conduct in stressful situations Mental balance Sense of responsibility Operators must be able to read a...

Page 39: ...is enough fuel and that the battery is in good condition Do NOT allow anyone to approach the crane or truck during operation see A 1 2 Those using the crane must be in full control of the machine with...

Page 40: ...y cause the operator not to take into consideration hazards associated with normal crane use WARNINGS Do NOT remove modify or disable safety devices be they mechanical guards locks etc or electro hydr...

Page 41: ...in the rod 2 No crane components or accessories are protruding outside the profile of the vehicle 3 The special boom stop used to lock crane rotation and the visual luminous control indicating consen...

Page 42: ...ane Visually check that the hydraulic system is functioning correctly and that there are no fluid leaks between hoses and couplings Visually check the integrity of the machine structure and hoses Chec...

Page 43: ...ctly and that the crane is in the correct position relative to the frame of the truck Visually check the tightness of rotation cylinder securing screws and all nuts and bolts in general Check that pin...

Page 44: ...peed of movements oscillation of the load Unexpected or accidental movement of loads Unsuitable worn or unsafe lifting devices accessories Lifting of people Use during high winds Risk of damaging load...

Page 45: ...s not supported by objects secured solidly to the base of the crane unless the operator knows the precise size of the load being moved e g forklift truck leaving an excessive weight on the crane hook...

Page 46: ...out safety devices Risk of accidental loss fall slipping excessive rotation or tipping of the load and uncontrollable movements Using the machine under adverse weather conditions high winds Resting th...

Page 47: ...Raise the crane by lift truck crane or bridge crane LIFT TRUCK Insert the forks under the base in correspondence to the indicated arrows see D 1 12 and fig Keep the 2 boom of the crane at truck side...

Page 48: ...rs and use by unauthorised personnel failed power supply from the transmitter batteries tampering with devices human error contact with live internal radio control unit components WARNINGS Before star...

Page 49: ...ore starting work inform other personnel in the area that the crane is to be operated using the remote control unit Do not use the transmitter at a distance from the receiver greater than that indicat...

Page 50: ...event accidental falling of the transmitter Switch OFF the transmitter during breaks from work and when the operating position is changed At the end of work remember to switch OFF the transmitter and...

Page 51: ...to switch OFF the unit and place the unit in a safe and secure place If the transmitter is not used switch it OFF and keep it in a safe and secure place to prevent unwanted use Contact with live compo...

Page 52: ...of used radio control unit batteries Flammability of batteries WARNINGS Used or faulty remote control unit batteries must be disposed of by an authorised company in accordance with current legislatio...

Page 53: ...Impact hazard with property and people during opening an closing of jib WARNINGS When the crane is operating do NOT approach or place upper limbs between the jib boom joints and connecting rods Do NOT...

Page 54: ...tting hazard for upper limbs between the winch cable and drum and between the cable and pulley Entanglement hazard in the cable Hazard involving contact with winch moving parts crushing between the dr...

Page 55: ...ns and without loose or baggy parts During operation do NOT approach or touch the moving parts on the winch drum cable press etc Before starting work carefully check the integrity of the thimble pocke...

Page 56: ...used by cable wear Always use the counterweight In the event of broken or permanently deformed strands on the cable caused by crushing excessive strain etc contact an authorised assistance centre for...

Page 57: ...age hazard due to compression of equipment on load when using the crane boom Hazards due to maintenance performed under unsafe conditions WARNINGS Do NOT use this accessory to move forbidden loads as...

Page 58: ...barriers to prevent people from approaching nearer than 20 m to the crane and equipment If in specific cases the equipment requires a greater safe distance then this must be adhered to Only use the cr...

Page 59: ...rload the bucket or grab Do NOT operate the equipment over areas where accidental fall of the load may cause damage to property and injury to persons Before performing maintenance rest the equipment o...

Page 60: ...ion Structural damage and tipping hazard if the drill penetrates the ground but is unable to expel material WARNINGS Keep away from the area in which the drill is operating Always wear a helmet indust...

Page 61: ...B 1 B MANUALE D USO B OPERATING MANUAL B BEDIENUNGSHANDBUCH...

Page 62: ...cause of accidents Follow the instructions in this manual Always keep this manual in a safe place with the crane so that it is accessible to the operator at all times If the crane is sold the new owne...

Page 63: ...Forks Pole Bucket grab polyp Drill CLASSIFICATION EN12999 DIN 15018 1 Hoisting class H1 Loading class B3 EXPECTED OPERATING LIFE Working days by year 235 Working cycles by day 85 B 2 KENNDATEN HERSTE...

Page 64: ...installer must provide training for operators concerning all aspects of crane functioning at the moment of machine delivery in accordance with ISO 9926 1 The installer must give the final customer th...

Page 65: ...only for CE cranes crane model serial number year of manufacture maximum load machine weight The plate is riveted to the column side The crane model and serial number are also engraved on the crane ba...

Page 66: ...Temperatura olio idraulico Hydraulic oil temperature Hydraulik ltemperatur 10 C 80 C Pendenza massima di lavoro Max working heel Max Arbeitsneigung 4 Resistenza del suolo Ground resistance Belastbark...

Page 67: ...ne components is given below in accordance with EN 12999 1 Base 2 Stabiliser rod 3 Stabiliser cylinder 4 Rotation cylinder 5 Column 6 1st boom 7 1st boom cylinder lifting cylinder 8 2nd boom 9 2nd boo...

Page 68: ...dicated paragraph L1 LOAD MOMENT LIMITER L2 MANUAL EXTENSIONS LOAD LIMITER L3 ROTATION LIMITER OPTIONAL HYDRAULIC CYLINDER BLOCKING VALVE V1 1st boom cylinder V2 2nd boom cylinder V3 Telescopic compon...

Page 69: ...CE AS CRANE 2 ROTATION VALVE 3 2ND BOOM CYLINDER OVERCENTER VALVE 4 TELESCOPIC ACTION CYLINDERS OVERCENTER VALVE Do NOT tamper with safety seals Modifications to calibration can cause serious structu...

Page 70: ...Stabiliser controls control valve side 5 Stabiliser controls opposite control valve side 6 Deviation valve opposite control valve side 7 Controls opposite control valve side optional 8 Secondary contr...

Page 71: ...e 6 Stabiliser controls control valve side 7 Stabiliser controls opposite control valve side 8 Deviation valve opposite control valve side 9 Auxiliary control panel opposite control valve side optiona...

Page 72: ...al sides of the crane EBB MAIN CONTROL PANEL A Alimentation pilot light green If this is on the electrical system is enabled B Pilot lights of load limiting device Basic crane These pilot lights indic...

Page 73: ...n Optional When pressed it enables the crane or the stabilizers 7 Switch 2 positions 1 enables the manual control system 2 enables the radio control system 8 RESET Performs the crane electronic reset...

Page 74: ...the crane operations 1 Enabling truck horn When pressed it enables or disables the truck horn 2 RESET Performs the crane electronic reset Use the RESET button only in case of need or emergency Push t...

Page 75: ...te stabilizzatrici B 4 2 MAIN DEVIATION VALVE DEV Lever for section of crane or outriggers movements Position 1 Crane activation Position 2 activation of outriggers and stabilizer legs extension B 4 2...

Page 76: ...zer leg or stabilizer beam extension control valve side ST5 Activation of stabilizer leg or of stabilizer rod cylinder of supplementary crossbeam control valve side B 4 3 STEUERUNGEN DER ABST TZUNGEN...

Page 77: ...leg or stabilizer rod extension control valve opposite side ST4 Activation of stabilizer leg or of stabilizer rod cylinder of supplementary crossbeam control valve opposite side B 4 4 STEUERUNGEN DER...

Page 78: ...L MG1 slewing control MG2 1st boom control MG3 2nd boom control MG4 2nd boom extensions control MA1 tool rotation or hydraulic winch control MA2 tool movement control B 4 5 BEDIENUNGS STEUERUNGEN FUNK...

Page 79: ...tool rotation or hydraulic winch control MA2 tool movement control TIn case of radio controlled crane the fixed controls can be used only after its activation with the button 7 on the main control pan...

Page 80: ...he horizontal all crane movements are disabled except those that don t increase the moment due to the load The illustrations that follow show the crane configurations and the enabled and disabled move...

Page 81: ...oad tests of the crane Proceed as follows only in order to bring the crane back to its rest position Release the solenoid valve YVH1 breaking the seal and pushing several times the spool A Keep pushed...

Page 82: ...e control to retract the telescopic extensions The illustration that follows shows the enabled and disabled movements of the crane When the 1st boom cylinder is fully extended and if one insists with...

Page 83: ...n the power circuit is diverted to the return line by of a solenoid valve To restore the normal operating conditions turn the head of the button until the release is engaged and the button returns to...

Page 84: ...in absence of motive power they prevent all movements caused by accidental operation of the control levers V1 1st boom articulation cylinder V2 2nd boom articulation cylinder V3 Hydraulic extensions...

Page 85: ...lever and pull out the extension with the correspondent control To make this operation easier an escapement lock device was designed to keep raised the lock and so allow to extend the outriggers Fail...

Page 86: ...d to prevent the accidental escape of the extension This device allows the extension to slide freely between the fully retracted and fully extended position To remove the manual extension press down w...

Page 87: ...ation of two models of slewing limiting device MECHANICAL ELECTRONIC WITH RDC ONLY MECHANICAL SLEWING LIMITING DEVICE The mechanic limiting device consists of two plastic spacers inserted inside the r...

Page 88: ...B control panel When the column of the crane gets to the limit of the dangerous area the slewing limiting device disables all movements except the slewing manoeuvre that takes away the load from that...

Page 89: ...when the indicator is in the yellow sector T 50 C it s dangerous to touch hydraulic elements because of their high temperature When the indicator is in the red sector T 80 C it s necessary to stop the...

Page 90: ...reached the max lifting capacity 100 The tower provides visual and audible warning signals to indicate the load level of crane Flashing green light no audible signal the crane doesn t reach the 90 of...

Page 91: ...r with additional stabilizers connected with a two color light installed in the cab 2 Red light indicates that one or more stabilizer extensions are not closed correctly Green light indicates that all...

Page 92: ...lour matching is as follow Instructions notices white background black characters Danger notices yellow background black characters Compulsory actions blue background white characters In the enclosure...

Page 93: ...n der Rauchbewegung erkennbar die Windfahne bleibt ruhig 2 Venticello leggero Light breeze Leichter Wind 1 6 3 3 m s 6 11 km h Il vento si sente in faccia le foglie stormiscono la ventarola si muove T...

Page 94: ...ectricity power lines For further information and action to be taken in the event of contact with power lines see section A 2 B 8 3 GROUND SLOPE Check that vehicle incline is within the maximum permit...

Page 95: ...und are shown in Tab B 3 B 8 4 WIDERSTAND DES GEL NDES Vor der Stabilisierung der Maschine muss berpr ft werden ob der Boden oder jede sonstige Auflage den von den St tzen erzeugten Druck aushalten ka...

Page 96: ...l To prevent misunderstanding the following signals are suggested Das Mindestfl chenma A der Auflagefl che kann mit folgender Formel berechnet werden Fmax daN ist die maximale Kraft des Abst tzzylinde...

Page 97: ...screws nuts bolts pins and lifting equipment see A 10 Presence and integrity of all decals on the crane see D 1 12 The lifting component is suitable That filter clogging is less than the permitted lev...

Page 98: ...e power take off engaged because the power take off might break and the operational speed of the crane would exceed the speed considered for the structural test on the machine Operating the crane at a...

Page 99: ...off might break and the operational speed of the crane would exceed the speed considered for the structural test on the machine Operating the crane at a speed exceeding the rated one might cause a ser...

Page 100: ...bilizer extension lock devices see B 5 5 3 Push the selector lever DEV to choose the stabilizers movement see B 4 2 4 Extend fully the stabilizer rods see A 1 7 5 In case of manual revolving stabilize...

Page 101: ...he legs into vertical position and insert the stabilizer lock pins 4 With the lever ST1 in position A and the lever ST3 in position B run out the stabilizer leg until it is just touching the ground Re...

Page 102: ...URNING STABILIZERS Use the stabilizers controls at the main valve side and execute the following procedure 1 Fully retract the stabilizer cylinder 2 Extend the stabilizer beam as shown in the previous...

Page 103: ...he stabilizer cylinder the cylinder rotates until it reaches stabilizing vertical position 5 Lock the stabilizer cylinder with pin and split pin 6 Extend further the cylinder till to place it on the g...

Page 104: ...with moving parts of the crane see A 1 5 Fully close the 2nd boom cylinder articulation cylinder by means of the lever on the control valve 1 Then lift the 1st boom by moving the control lever of the...

Page 105: ...rts of the crane see A 1 5 Fully close the 2nd boom cylinder articulation cylinder by means of the lever on the control valve 1 Then lift the 1st boom by moving the control lever of the lifting cylind...

Page 106: ...estensioni idrauliche per sbloccare l arpionismo meccanico di bloccaggio Extend the hydraulic extensions to unblock the mechanical excapement Die Aussch be ausfahren um die mechanische Sperrvorrichtun...

Page 107: ...s chains bands etc whose maximum capacity is lower than that be hoisted Apply the hoisting cables ropes chains bands to the hook so that their safety is not compromised Hoist the loads from their cent...

Page 108: ...S The crane controls can carry out some manoeuvres at the same time by moving two levers simultaneously In case of not proportional main valve and fixed displacement pump the speed of each movement de...

Page 109: ...neutral levers released crane movement is blocked The crane must be reset to continue operation To reset the crane retract the telescopic components until the pressure falls below 90 This control ena...

Page 110: ...rane from the column side to avoid collisions with moving parts of the crane see A 1 5 Close the hydraulic extensions of the crane 1 and move the 1st boom so that the 2nd boom can rotate freely 2 Rota...

Page 111: ...in their seats Block the crane 5 Than make sure that no part of the crane and no accessories are out of the truck profile see A 9 If for transport the crane is closed with the boom on the vehicle body...

Page 112: ...llisions with moving parts of the crane see A 1 5 Close the hydraulic extensions of the crane to the back end of the 2 boom 1 and move the 1st boom so that the 2nd boom can rotate freely 2 Rotate the...

Page 113: ...ns so that the escapement leans on the 2 boom 6 then retract them until the extensions are blocked against the escapement 7 Block the crane Than make sure that no part of the crane and no accessories...

Page 114: ...e operating the crane Carry out the follow operations 1 Push the selector lever DEV to choose the stabilizers movement see B 4 2 2 close fully the stabilizer legs 3 In case of manual revolving stabili...

Page 115: ...bilizer legs rotate the legs into the transport position and insert the stabilizer lock pins 4 With the levers ST1 in position B and ST3 in position A close the stabilizer extension fully Check the bl...

Page 116: ...e stabilizers controls at the control valve side and execute the following procedure 1 Activate the closing of the stabilizer cylinder and lift it a few centimeters from the ground 2 Remove the split...

Page 117: ...utore 4 Insert the pin and the split pin to block the stabilizer cylinder 5 Retract the stabilizer beam as shown in the previous paragraph Execute the same procedure at opposite control valve side 4 D...

Page 118: ...he control panel of the crane is not powered see B 4 1 the power take off is out the stabilizing rods are blocked by the stabilizer lock device and the stabilizers legs are completely closed see A 9 t...

Page 119: ...which it is fitted B 10 1 MAIN COMPONENTS 1 Jib coupling 2 Articulation connecting rods 3 Jib articulation cylinder 4 Jib boom 5 Jib telescopic extensions 6 Jib extension cylinders 7 Jib mobile hook...

Page 120: ...rm cylinder and the jib joint cylinder When the load moment limiter is triggered all controls are disabled as shown in the following table If the signal which triggered the load moment limiter is deri...

Page 121: ...entbegrenzer an wenn die Last ein h heres Moment erzeugt als das f r die Maschine eingestellte H chstmoment Der Begrenzer analysiert st ndig die Konfiguration des Krans und der eingeh ngten Last und l...

Page 122: ...functioning In this case the jib telescopic components must be retracted as indicated in the diagram Wenn das Signal das den Momentbegrenzer ausgel st hat vom Jib Gelenkzylinder kommt k nnte es vorkom...

Page 123: ...fare riferimento al paragrafo B 5 4 B 10 5 CHECK VALVES ON JIB CYLINDERS VJ1 Jib boom articulation cylinder VJ2 Jib extensions cylinders See section B 5 4 for the functioning specifications B 10 5 BLO...

Page 124: ...6 JIB CRANE CONTROLS MA1 jib articulation cylinder control MA2 jib extension cylinders control For the others operating controls of the radio transmitters see D 1 11 B 10 6 KRANSTEUERUNGEN MIT JIB MA1...

Page 125: ...ded completely the hydraulic extensions of the standard crane Open fully the boom and set the jib in the illustrated position 1 Open the hydraulic jib extensions until the hook reach the vertical line...

Page 126: ...o move the truck when the jib is not perfectly closed Fully retract the jib extensions 1 then retract the base crane boom extensions 2 Close completely the jib boom 3 Take care not to bump into moving...

Page 127: ...ecting line of the load limiting device and inside the general hydraulic system the electring couplings are in order and correct the whole load limiting device is perfectly functioning Let allign the...

Page 128: ...floor Open the extensions of the basis crane until the back of the jib is resting on the loading floor Do NOT exert force on the jib to make easier the extraction of the locking pin Pull the coupling...

Page 129: ...dard crane WINCH This is a hydraulic device used to lift loads using a cable and hook Load capacity depends on crane boom movement capacity and the lifting capacity of the winch Load capacity already...

Page 130: ...alue is punched on the end of each manual extension When you need to move a load with the manual extension always check that the load to be hoisted doesn t exceed the nominal capacity of the extension...

Page 131: ...he holes on the extensions are lined up 4 insert the lock pin with the relative safety lock C REMOVING A MANUAL EXTENSION To disassemble the manual extension it is necessary to extract the lock pin an...

Page 132: ...ent limit switch The cable ascent limit switch blocks cable winding and prevents damage to the cable The device operates using a micro switch or pull limiter When this device is triggered only crane r...

Page 133: ...it is necessary to ensure the compaction of the first layer of rope by using steel bars or other suitable means The operator must carry out the first few operations hoisting a modest load to no more...

Page 134: ...Lifting of fettered loads and dragging of loads see A 16 2 Using the bucket grab rotor before the machine on which it is installed is declared as conforming with Machinery Directive The bucket must be...

Page 135: ...C 1 C MANUALE DI MANUTENZIONE C MAINTENANCE MANUAL C WARTUNGSHANDBUCH...

Page 136: ...thorised assistance centre All repair reports drafted by authorised assistance centres following routine and extraordinary maintenance must be recorded and archived by the owner of the crane C 2 ORDIN...

Page 137: ...he grease nipple Insert new grease until the grease is coming out of the joints to ensure that all the old grease is replaced by new grease Carefully remove any excess grease Grease is a dangerous pol...

Page 138: ...ellen sind vom Boden aus erreichbar Daher eine Leiter oder ein anderes geeignetes Mittel verwenden Nie auf den Kran klettern Solo in caso di stabilizzatori girevoli automatici Only in case of automati...

Page 139: ...sed The hydraulic oil is a very polluting substance then it is to be moved with care and to be discharged by an authorized company see A 6 C 2 3 AUFF LLEN DES LBEH LTERS Vor dem Kranbetrieb den lstand...

Page 140: ...re which must never exceed 60 C in temperature In any case it is forbidden to direct pressurized jets close to the electric components and anyhow all the points marked with the following symbol Use sp...

Page 141: ...ce is required Appendix D 1 13 lists the checks which must be made during routine maintenance C 4 EXTRAORDINARY MAINTENANCE Extraordinary maintenance means all maintenance not described as part of rou...

Page 142: ...ne into its transport configuration 3 Detach the electrical connections from the truck s electrical system 4 Disconnect the hydraulic connections to pump and tank Beware of escaping oil 5 Connect the...

Page 143: ...out all precautions in order to avoid leakage of polluting materials and substances of the crane oil grease plastic hoses etc see A 6 5 Protect the crane from atmospheric agents humidity marine enviro...

Page 144: ...D 1 933 933C 936 936C D ALLEGATI D ENCLOSURES D BEILAGEN...

Page 145: ...stabilizzatore Max reaction on stabilizer leg Max Reaktion auf dem Abst tzbein 13000 daN Carico massimo trasmesso al suolo dal cilindro stabilizzatore Max load transferred on the ground by the stabili...

Page 146: ...n auf dem Abst tzbein 12600 daN Carico massimo trasmesso al suolo dal cilindro stabilizzatore Max load transferred on the ground by the stabilizer leg Vom Abst tzbein auf dem Boden bertragene max Bela...

Page 147: ...eg Max Reaktion auf dem Abst tzbein 13000 daN Carico massimo trasmesso al suolo dal cilindro stabilizzatore Max load transferred on the ground by the stabilizer leg Vom Abst tzbein auf dem Boden bertr...

Page 148: ...auf dem Abst tzbein 12600 daN Carico massimo trasmesso al suolo dal cilindro stabilizzatore Max load transferred on the ground by the stabilizer leg Vom Abst tzbein auf dem Boden bertragene max Belas...

Page 149: ...Slewing 360 Umdrehung 360 50 60 50 60 Cilindro 1 braccio 1 boom cylinder 1 Ausleger Zylinder 34 52 Cilindro 2 braccio 2 boom cylinder 2 Ausleger Zylinder 37 33 Elementi telescopici Boom extensions Tel...

Page 150: ...inders Zylinder Apertura Opening Ausfahren Chiusura Closing Einfahren Rotazione 360 Slewing 360 Umdrehung 360 50 60 50 60 Cilindro 1 braccio 1 boom cylinder 1 Ausleger Zylinder 34 52 Cilindro 2 bracci...

Page 151: ...sgefahrene Zylinder Cilindri chiusi Closed cylinders Eingefahrene Zylinder 1S 95 63 2S 105 68 3S 115 74 4S 122 79 5S 129 84 6S 136 88 7S 144 93 8S 152 97 4S J4 153 99 5S J4 160 103 CAPACIT CIRCUITO ID...

Page 152: ...SUNGEN A 940 456 600 1150 6200 2300 150 1486 694 30 Optional L Lex Extra function 430 180 Optional 1000 2400 2525 B Versione Version A B L Lex 2S 2265 2070 1170 1330 3S 2265 2235 1170 1330 4S 2310 232...

Page 153: ...DIMENSIONI D INGOMBRO OVERALL DIMENSIONS 933 JIB 936 JIB GESAMTABMESSUNGEN 1330 180 Optional B 2620 6200 2300 150 1486 694 1170 30 Optional 2525 940 456 600 1150 1000 Versione Version B 4SJ4 2535 5SJ4...

Page 154: ...O D 1 5 HOOK HEIGHT 933 936 933C 936C D 1 5 HAKEN H HE 1000 H VERSIONE VERSION H mm 2S 2850 3S 2850 4S 2725 5S 2610 6S 2500 7S 2330 8S 2185 1000 H VERSIONE VERSION H mm 2S 4440 3S 4440 4S 4170 5S 3895...

Page 155: ...t the tool weight from the loads D 1 6 LASTDIAGRAMME 933 933C Die Tragf higkeiten der Seilwinde k nnen niedriger je nach dem installierten Windenmodell sein Um die Nettolasten f r Ger t zu berechnen i...

Page 156: ...ract the tool weight from the loads LASTDIAGRAMM Die Tragf higkeiten der Seilwinde k nnen niedriger je nach dem installierten Windenmodell sein Um die Nettolasten f r Ger t zu berechnen ist es notwend...

Page 157: ...ol it s necessary to subtract the tool weight from the loads LASTDIAGRAMM Die Tragf higkeiten der Seilwinde k nnen niedriger je nach dem installierten Windenmodell sein Um die Nettolasten f r Ger t zu...

Page 158: ...weight from the loads LASTDIAGRAMM Die Tragf higkeiten der Seilwinde k nnen niedriger je nach dem installierten Windenmodell sein Um die Nettolasten f r Ger t zu berechnen ist es notwendig das Eigenge...

Page 159: ...essary to subtract the tool weight from the loads LASTDIAGRAMM Die Tragf higkeiten der Seilwinde k nnen niedriger je nach dem installierten Windenmodell sein Um die Nettolasten f r Ger t zu berechnen...

Page 160: ...he loads LASTDIAGRAMM Die Tragf higkeiten der Seilwinde k nnen niedriger je nach dem installierten Windenmodell sein Um die Nettolasten f r Ger t zu berechnen ist es notwendig das Eigengewicht des Ger...

Page 161: ...ract the tool weight from the loads LASTDIAGRAMM Die Tragf higkeiten der Seilwinde k nnen niedriger je nach dem installierten Windenmodell sein Um die Nettolasten f r Ger t zu berechnen ist es notwend...

Page 162: ...DIAGRAMM Die Tragf higkeiten der Seilwinde k nnen niedriger je nach dem installierten Windenmodell sein Um die Nettolasten f r Ger t zu berechnen ist es notwendig das Eigengewicht des Ger tes von der...

Page 163: ...weight from the loads LASTDIAGRAMM Die Tragf higkeiten der Seilwinde k nnen niedriger je nach dem installierten Windenmodell sein Um die Nettolasten f r Ger t zu berechnen ist es notwendig das Eigeng...

Page 164: ...M Die Tragf higkeiten der Seilwinde k nnen niedriger je nach dem installierten Windenmodell sein Um die Nettolasten f r Ger t zu berechnen ist es notwendig das Eigengewicht des Ger tes von der Lasten...

Page 165: ...he loads LASTDIAGRAMM Die Tragf higkeiten der Seilwinde k nnen niedriger je nach dem installierten Windenmodell sein Um die Nettolasten f r Ger t zu berechnen ist es notwendig das Eigengewicht des Ger...

Page 166: ...e Tragf higkeiten der Seilwinde k nnen niedriger je nach dem installierten Windenmodell sein Um die Nettolasten f r Ger t zu berechnen ist es notwendig das Eigengewicht des Ger tes von der Lasten abzu...

Page 167: ...TDIAGRAMM Die Tragf higkeiten der Seilwinde k nnen niedriger je nach dem installierten Windenmodell sein Um die Nettolasten f r Ger t zu berechnen ist es notwendig das Eigengewicht des Ger tes von der...

Page 168: ...keiten der Seilwinde k nnen niedriger je nach dem installierten Windenmodell sein Um die Nettolasten f r Ger t zu berechnen ist es notwendig das Eigengewicht des Ger tes von der Lasten abzuziehen 2 4...

Page 169: ...ie Tragf higkeiten der Seilwinde k nnen niedriger je nach dem installierten Windenmodell sein Um die Nettolasten f r Ger t zu berechnen ist es notwendig das Eigengewicht des Ger tes von der Lasten abz...

Page 170: ...30 7 37 1550 5 62 2700 3 92 1400 12 0 m kg 2730 4 40 2730 6 17 2600 8 02 1850 10 0 24 kg 600 835 1100 1700 3000 Portate massime jib orizzontale 2 9m 570 660 740 850 900 kg Distanza minima di utilizzo...

Page 171: ...ato sul braccio jib Min distance for using the winch if this is installed on jib boom Min Abstand fur Benutzung der Winde wenn aufm Jib Ausleger installiert Carico sollevabile in caso di argano sul 2...

Page 172: ...t the tool weight from the loads D 1 7 LASTDIAGRAMME 936 936C Die Tragf higkeiten der Seilwinde k nnen niedriger je nach dem installierten Windenmodell sein Um die Nettolasten f r Ger t zu berechnen i...

Page 173: ...ract the tool weight from the loads LASTDIAGRAMM Die Tragf higkeiten der Seilwinde k nnen niedriger je nach dem installierten Windenmodell sein Um die Nettolasten f r Ger t zu berechnen ist es notwend...

Page 174: ...ol it s necessary to subtract the tool weight from the loads LASTDIAGRAMM Die Tragf higkeiten der Seilwinde k nnen niedriger je nach dem installierten Windenmodell sein Um die Nettolasten f r Ger t zu...

Page 175: ...cessary to subtract the tool weight from the loads LASTDIAGRAMM Die Tragf higkeiten der Seilwinde k nnen niedriger je nach dem installierten Windenmodell sein Um die Nettolasten f r Ger t zu berechnen...

Page 176: ...essary to subtract the tool weight from the loads LASTDIAGRAMM Die Tragf higkeiten der Seilwinde k nnen niedriger je nach dem installierten Windenmodell sein Um die Nettolasten f r Ger t zu berechnen...

Page 177: ...he loads LASTDIAGRAMM Die Tragf higkeiten der Seilwinde k nnen niedriger je nach dem installierten Windenmodell sein Um die Nettolasten f r Ger t zu berechnen ist es notwendig das Eigengewicht des Ger...

Page 178: ...ract the tool weight from the loads LASTDIAGRAMM Die Tragf higkeiten der Seilwinde k nnen niedriger je nach dem installierten Windenmodell sein Um die Nettolasten f r Ger t zu berechnen ist es notwend...

Page 179: ...IAGRAMM Die Tragf higkeiten der Seilwinde k nnen niedriger je nach dem installierten Windenmodell sein Um die Nettolasten f r Ger t zu berechnen ist es notwendig das Eigengewicht des Ger tes von der L...

Page 180: ...weight from the loads LASTDIAGRAMM Die Tragf higkeiten der Seilwinde k nnen niedriger je nach dem installierten Windenmodell sein Um die Nettolasten f r Ger t zu berechnen ist es notwendig das Eigeng...

Page 181: ...Die Tragf higkeiten der Seilwinde k nnen niedriger je nach dem installierten Windenmodell sein Um die Nettolasten f r Ger t zu berechnen ist es notwendig das Eigengewicht des Ger tes von der Lasten a...

Page 182: ...he loads LASTDIAGRAMM Die Tragf higkeiten der Seilwinde k nnen niedriger je nach dem installierten Windenmodell sein Um die Nettolasten f r Ger t zu berechnen ist es notwendig das Eigengewicht des Ger...

Page 183: ...Tragf higkeiten der Seilwinde k nnen niedriger je nach dem installierten Windenmodell sein Um die Nettolasten f r Ger t zu berechnen ist es notwendig das Eigengewicht des Ger tes von der Lasten abzuz...

Page 184: ...DIAGRAMM Die Tragf higkeiten der Seilwinde k nnen niedriger je nach dem installierten Windenmodell sein Um die Nettolasten f r Ger t zu berechnen ist es notwendig das Eigengewicht des Ger tes von der...

Page 185: ...keiten der Seilwinde k nnen niedriger je nach dem installierten Windenmodell sein Um die Nettolasten f r Ger t zu berechnen ist es notwendig das Eigengewicht des Ger tes von der Lasten abzuziehen 2 4...

Page 186: ...rom the loads LASTDIAGRAMM Die Tragf higkeiten der Seilwinde k nnen niedriger je nach dem installierten Windenmodell sein Um die Nettolasten f r Ger t zu berechnen ist es notwendig das Eigengewicht de...

Page 187: ...080 7 37 1600 5 62 2760 3 92 1500 12 0 m kg 2730 4 40 2730 6 17 2730 8 02 1960 10 0 24 kg 715 880 1150 1750 3060 Portate massime jib orizzontale 2 9m 670 730 810 900 900 kg Distanza minima di utilizzo...

Page 188: ...to sul braccio jib Min distance for using the winch if this is installed on jib boom Min Abstand fur Benutzung der Winde wenn aufm Jib Ausleger installiert Carico sollevabile in caso di argano sul 2 b...

Page 189: ...ension booms Xg distance of G from column axis P nominal load Xp distance of P from column axis Gb weight of booms applied to tip Ks load coefficient 1 20 TL test load As a general rule F affects the...

Page 190: ...7 48 780 21 15 810 1098 4SJ4 2490 8 20 600 21 80 937 907 5SJ4 2550 2660 9 17 420 24 00 1016 1 20 707 936 F kg G kg Xg m P kg Xp m Gb kg Ks TL kg 2S 1270 2 98 3980 7 80 485 4975 3S 1520 3 78 3010 9 80...

Page 191: ...6S 1980 5 25 1540 15 693 1987 7S 2100 5 89 1050 17 3 715 1403 8S 2550 2220 6 56 800 19 6 743 1 20 1109 936C F kg G kg Xg m P kg Xp m Gb kg Ks TL kg 2S 1200 2 68 4980 6 31 510 6225 3S 1450 3 34 3670 8...

Page 192: ...D 1 9 SCHEMI IDRAULICI STABILIZZATORI 1 04 0010 D 1 9 HYDRAULIC DIAGRAMS STABILIZERS 1 04 0010 933 936 933C 936C D 1 9 HYDRAULIKSCHEMA ABST TZUNGEN 1 04 0010 1 5 bar 30 T P 150 bar ADDITIONALSTABILIZ...

Page 193: ...LS B LS 290 bar 240 bar 42 Gal 11 9 Gal 933C 300 bar 936C 310 bar 200 bar 933 4SJ4 290 bar 933 5SJ4 295 bar 936 315 bar 936 4SJ4 300 bar 936 5SJ4 310 bar 260 bar 933C 936C SCHEMA IDRAULICO DISTRIBUTOR...

Page 194: ...l 42 Gal 45 l min 11 9 Gal 1 5 bar 30 933 4SJ4 290 bar 933 5SJ4 295 bar 260 bar 933C 936C 240 bar SCHEMA IDRAULICO DISTRIBUTORE GRU NO CE NO AS NO RDC 1 03 0047 HYDRAULIC DIAGRAM CONTROL VALVE NOT CE...

Page 195: ...933 305 bar 933C 300 bar 933 4SJ4 290 bar 933 5SJ4 295 bar 290 bar 260 bar 933C 936C 240 bar SCHEMA IDRAULICO DISTRIBUTORE GRU CE AS NO RDC 1 03 0048 HYDRAULIC DIAGRAM CONTROL VALVE CE AS NOT RDC CRA...

Page 196: ...6 315 bar 936C 310 bar 936 4SJ4 300 bar 936 5SJ4 310 bar 290 bar 260 bar 933C 936C 240 bar SCHEMA IDRAULICO DISTRIBUTORE GRU NO CE NO AS NO RDC 1 03 0049 HYDRAULIC DIAGRAM CONTROL VALVE NOT CE NOT AS...

Page 197: ...300 bar 24V 936 315 bar 936C 310 bar 936 4SJ4 300 bar 936 5SJ4 310 bar 290 bar 260 bar 933C 936C 240 bar SCHEMA IDRAULICO DISTRIBUTORE GRU CE AS NO RDC 1 03 0050 HYDRAULIC DIAGRAM CONTROL VALVE CE AS...

Page 198: ...03 0051 HYDRAULIC DIAGRAM CONTROL VALVE ELEMENTS FOR SUPPL ACTIVATIONS RDC CRANE 1 03 0051 933 936 933C 936C HYDRAULIKSCHEMA STEUERVENTILELEMENTE F R ZUSATZFUNKTIONEN RDC KRAN 1 03 0051 A B A LS B LS...

Page 199: ...D 56 SCHEMA IDRAULICO ROTAZIONE GRU 1 05 0022 HYDRAULIC DIAGRAM ROTATION CRANE 1 05 0022 933 936 933C 936C HYDRAULIKSCHEMA UMDREHUNG KRAN 1 05 0022 A B 160bar 160bar 220bar 220bar...

Page 200: ...D 57 A B 350 bar 335 bar T SCHEMA IDRAULICO CILINDRO 1 BRACCIO 1 05 0023 HYDRAULIC DIAGRAM 1ST BOOM CYLINDER 1 05 0023 933 936 933C 936C HYDRAULIKSCHEMA 1 AUSLEGER ZYLINDER 1 05 0023...

Page 201: ...bar 936C 325 bar 933 JIB 295 bar 936 325 bar 933C 310 bar 936 JIB 325 bar SCHEMA IDRAULICO LIMITATORE DI MOMENTO GRU NO RDC 1 06 0034 HYDRAULIC DIAGRAM LOAD LIMIITING DEVICE NOT RDC CRANE 1 06 0034 93...

Page 202: ...315 bar 6S 7S 8S 325 bar 4SJS 310 bar 5SJ4 315 bar 933 936 933C 315 bar 936C 325 bar SCHEMA IDRAULICO CILINDRO 2 BRACCIO 1 05 0041 HYDRAULIC DIAGRAM 2ND BOOM CYLINDER 1 05 0041 933 936 933C 936C HYDR...

Page 203: ...CHEMA IDRAULICO CILINDRI TELESCOPICI 1 05 0038 HYDRAULIC DIAGRAM EXTENSIONS CYLINDERS 1 05 0038 933 936 933C 936C HYDRAULIKSCHEMA SCHUBZYLINDER 1 05 0038 V2 V1 C1 C2 A B 430bar 210bar 2 1 3 4 5 6 7 8...

Page 204: ...3 1 2 Limitatore di momento 180 bar 280 bar 350 bar 350 bar SCHEMA IDRAULICO ANTENNA JIB GRU RDC 1 03 0052 HYDRAULIC DIAGRAM ARTICULATED JIB RDC CRANE 1 03 0052 933 936 HYDRAULIKSCHEMA GELENKVERL NGE...

Page 205: ...5 bar B 180 bar SCHEMA IDRAULICO ANTENNA JIB COMANDI JIB GRU NO RDC 1 03 0053 HYDRAULIC DIAGRAM ARTICULATED JIB JIB CONTROLS NO RDC CRANE 1 03 0053 933 936 HYDRAULIKSCHEMA GELENKVERL NGERUNG JIB STEUE...

Page 206: ...JIB LIMITATORE DI MOMENTO CILINDRO ARTICOLAZIONE GRU NO RDC 1 06 0035 HYDRAULIC DIAGRAM ARTICULATED JIB LOAD LIMITING DEVICE ATICULATION CYLINDER NOT RDC CRANE 1 06 0035 933 936 HYDRAULIKSCHEMA GELEN...

Page 207: ...ROLS RDC CRANE 5 16 0049 933 936 933C 936C D 1 10 STROMKREISSCHEMA STEUERUNGEN RDC KRAN 5 16 0049 XS8 XS10 XS9 XS3 XS11 XS4 XS6 XS5 XS7 XS12 XS0 XS1 YVH1 M01 M02 M03 M04 M05 M06 M07 EMER02 PWR A B GND...

Page 208: ...OMKREISSCHEMA AVPS SYSTEM NICHT RDC KRAN 1 01 0073 finder 10 15 20 1 5 A1 A2 B1 20s BE 16 15 18 Vcc GND GND X X S S 16 Vcc flow control valve pressure operated switch pressure operated switch main cyl...

Page 209: ...RNSTEUERUNG VERDRAHTUNG HETRONIC 5 81 2557 10 10 15 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 20 19 18 17 20 19 18 17 12 WH PK 25 YL 14 WH PK 45 YL XS8 RD GN BK XS9...

Page 210: ...NG VERDRAHTUNG SCANRECO 5 81 2550 10 10 15 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 20 19 18 17 20 19 18 17 12 WH PK 25 YL 14 WH PK 45 YL XS8 RD GN BK XS9 RPM N 5...

Page 211: ...D 1 11 FUNZIONI OPERATIVE DEI RADIOCOMANDI D 1 11 OPERATING FUNCTIONS OF THE RADIO REMOTE CONTROLS HETRONIC D 1 11 FUNKTIONEN DER FUNKFERNSTEUERUNGEN 10 9 8 7 MG1 MG2 MG3 MG4 MA1 MA2 MA3 MA4 1 2 3 4...

Page 212: ...ontrol Keine Funktion Option wahlfreie Steuerung 5 Pulsante d emergenza Emergency button Not Aus Taste Interrompe la trasmissione radio e blocca tutti i movimenti della gru Interrupts the radio transm...

Page 213: ...limiting device Pushing the RESET button the transmitter indicates 000 The green led begins to flash and this indicates that the transmitter is ready to move the crane 5 A code displayed on the recei...

Page 214: ...D 71 FUNZIONI OPERATIVE DEI RADIOCOMANDI OPERATING FUNCTIONS OF THE RADIO REMOTE CONTROLS HETRONIC CAN BUS FUNKTIONEN DER FUNKFERNSTEUERUNGEN MG1 MG2 MG3 MG4 MA1 MA2 MA3 MA4 1 2 3 4 5 6 7 8 10 9 11 12...

Page 215: ...ante d emergenza Emergency button Not Aus Taste Interrompe la trasmissione radio e blocca tutti i movimenti della gru Interrupts the radio transmission and blocks all crane movements Schaltet die Funk...

Page 216: ...l by means of the respective switches on the transmitter In order to enable the jib or a tool winch or grab move the switch 3 5 and then move it again in the central position the displays of the contr...

Page 217: ...D 74 FUNZIONI OPERATIVE DEI RADIOCOMANDI OPERATING FUNCTIONS OF THE RADIO REMOTE CONTROLS SCANRECO FUNKTIONEN DER FUNKFERNSTEUERUNGEN 1 2 3 4 5 6 7 8 9 MG1 MG2 MG3 MG4 MA1 MA2...

Page 218: ...d a beep is emitted the battery of the transmitter is discharged Wenn rot und nicht blinkernd zeigt sie die richtige Arbeits weise des Sendeger tes Wenn sie dreimal blinkt und ein Signalton ausgegeben...

Page 219: ...n Reset Freq Sh to enable the transmitter 3 The red led is on and not intermittent The green led flashes and indicates the operating speed of the crane 4 The transmitter is ready to control the crane...

Page 220: ...S AUF ABST TZUNGEN L2 L3 L4 L5 L6 D 1 12 PICTOGRAMS ON THE CRANE PRESSO I COMANDI AT CONTROLS NEBEN STEUERUNGEN L7 L8 L9 SUL BASAMENTO ON BASE AUF SOCKEL L10 L11 D 1 12 PIKTOGRAMME AUF DEM KRAN SULLA...

Page 221: ...oy the stabilizer feet on the ground L7 Read the operator s manual do NOT use water jets on controls do NOT bang on the boom during crane opening and closing wear helmet gloves and industrial footwear...

Page 222: ...tubi Pipes and hoses fittings Schlauch und Rohranschl sse Rabbocco serbatoio olio Oil tank filling up Auff llen des lbeh lters Arresto gru Crane stop operation Kranstopp Funktion Limitatore di moment...

Page 223: ...aggio cremagliere stabilizzatori girevoli automatici Automatic turning stabilizers racks greasing Schmierung der Zahnstangen der Selbstdrehebaren St tzbeine Controllo argano e accessori Winch and acce...

Page 224: ...s Verchromte Zylidersch fte Giochi delle cerniere Hinge play Kontrolle der Scharnierspiele Stato generale della gru General crane conditions Allgemeine Sichtkontrolle des Krans Ingrassaggio sfili e br...

Page 225: ...s Verchromte Zylidersch fte Giochi delle cerniere Hinge play Kontrolle der Scharnierspiele Stato generale della gru General crane conditions Allgemeine Sichtkontrolle des Krans Ingrassaggio sfili e br...

Page 226: ...s Verchromte Zylidersch fte Giochi delle cerniere Hinge play Kontrolle der Scharnierspiele Stato generale della gru General crane conditions Allgemeine Sichtkontrolle des Krans Ingrassaggio sfili e br...

Page 227: ...s Verchromte Zylidersch fte Giochi delle cerniere Hinge play Kontrolle der Scharnierspiele Stato generale della gru General crane conditions Allgemeine Sichtkontrolle des Krans Ingrassaggio sfili e br...

Page 228: ...s Verchromte Zylidersch fte Giochi delle cerniere Hinge play Kontrolle der Scharnierspiele Stato generale della gru General crane conditions Allgemeine Sichtkontrolle des Krans Ingrassaggio sfili e br...

Page 229: ...s Verchromte Zylidersch fte Giochi delle cerniere Hinge play Kontrolle der Scharnierspiele Stato generale della gru General crane conditions Allgemeine Sichtkontrolle des Krans Ingrassaggio sfili e br...

Page 230: ...s Verchromte Zylidersch fte Giochi delle cerniere Hinge play Kontrolle der Scharnierspiele Stato generale della gru General crane conditions Allgemeine Sichtkontrolle des Krans Ingrassaggio sfili e br...

Page 231: ...s Verchromte Zylidersch fte Giochi delle cerniere Hinge play Kontrolle der Scharnierspiele Stato generale della gru General crane conditions Allgemeine Sichtkontrolle des Krans Ingrassaggio sfili e br...

Page 232: ...s Verchromte Zylidersch fte Giochi delle cerniere Hinge play Kontrolle der Scharnierspiele Stato generale della gru General crane conditions Allgemeine Sichtkontrolle des Krans Ingrassaggio sfili e br...

Page 233: ...d cylinder rods Verchromte Zylidersch fte Giochi delle cerniere Hinge play Kontrolle der Scharnierspiele Stato generale della gru General crane conditions Allgemeine Sichtkontrolle des Krans Ingrassag...

Page 234: ...on hose Kranbewegung ist langsam 1 Der Ansaugschlauch ist zerdr ckt 2 Ansaugen von Luft 1 Ersetzen des Ansaugschlauches 2 Den Anzugsmoment der Ansaug schlauchanschl sse berpr fen La gru non completa i...

Page 235: ...an ein autorisiertes Service Center wenden Il movimento di rotazione non regolare 1 Veicolo oltre l inclinazione max 2 Valvola di regolazione di flusso rotazione e o valvola antiurto su elemento distr...

Page 236: ...a autorizzato The load limiting device comes into operation beyond its tolerance limits 1 Incorrect setting of the load limiting device 1 Go to an authorized assistance center Der Momentbegrenzer funk...

Page 237: ...alle von GEOMET Schrauben ist es notwendig den Anzungsmoment mit den in der folgenden Tabelle angegebenen Faktoren k zu multiplizieren Tab D 1 Serraggio viteria Tightening of bolts and screws Anzug de...

Page 238: ...ommen rein sind muss man den Anzugsdrehmoment von 15 vermindern siehe Installateur handbuch Tab D 2 Serraggio raccordi Tightening of fittings Anzug der Anschl sse DIAMETRO ESTERNO TUBO EXTERNAL PIPE D...

Page 239: ...on of measurement units Umrechnung der Ma einheiten UNIT DA CONVERTIRE UNITS TO BE CONVERTED MA EINHEITEN UMZURECHNEN UNIT ANGLOSASSONI IMPERIAL UNITS ENGLISCHE EINHEITEN 1 kg 2 2046 lb pound 1 m 39 3...

Page 240: ...D 97 D 1 17 CERTIFICATO DI CONFORMIT CE D 1 17 CE DECLARATION OF CONFORMITY D 1 17 CE KONFORMIT TS ERKL RUNG...

Page 241: ......

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HYVA 933/2S, Operating And Maintenance Manual

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