Maintenance ................................................................ 84
GENERAL ................................................................... 84
Serial Number Data .................................................. 85
HOW TO MOVE A DISABLED LIFT TRUCK .............. 85
How to Tow the Lift Truck ......................................... 85
HOW TO PUT A LIFT TRUCK ON BLOCKS .............. 86
How to Raise the Drive Tires .................................... 86
How to Raise the Steering Tires ............................... 87
HOW TO CLEAN A LIFT TRUCK ............................... 89
Maintenance Schedule ............................................... 89
Maintenance Procedures Every 8 Hours or Daily .... 108
HOW TO MAKE CHECKS WITH THE ENGINE
STOPPED ................................................................. 108
Tires and Wheels ...................................................... 108
Safety Labels ............................................................ 110
Mast, Carriage, Header Hoses, Lift Chains, and
Attachment ............................................................ 110
Operator Restraint System ....................................... 112
Emergency Locking Retractor (ELR) ...................... 116
Hood and Seat Latches ............................................ 116
Engine Compartment ................................................ 117
Ground Static Strap .................................................. 117
Fuel, Oil, and Coolant Leaks, Check ........................ 119
Hydraulic Hoses ........................................................ 119
Coolant Hoses .......................................................... 119
Transmission ............................................................ 119
Hydraulic System Oil ................................................ 120
Engine Oil ................................................................. 121
Air Filter .................................................................... 126
Forks ......................................................................... 126
Forks, Remove ......................................................... 126
Forks, Inspect ........................................................... 129
Forks, Install ............................................................. 132
Forks, Adjust ............................................................. 133
Brake Fluid ................................................................ 134
HOW TO MAKE CHECKS WITH THE ENGINE
RUNNING ................................................................. 136
Indicator Lights, Horn, Fuses, and Relays ................ 136
Service Brakes .......................................................... 138
Parking Brake ........................................................... 139
Engine Oil Pressure .................................................. 139
Cooling System ......................................................... 139
Steering System ....................................................... 141
Control Levers and Pedals ....................................... 141
Lift System Operation ............................................... 141
HOW TO ADD FUEL TO THE LIFT TRUCK .............. 142
Contents
4
Summary of Contents for H40-60XT
Page 1: ...OPERATING MANUAL H40 60XT A380 DO NOT REMOVE THIS MANUAL FROM THIS UNIT PART NO 4150900 3 19...
Page 11: ...Model Description Figure 1 Model View Showing Major Components of H40 60XT Model Description 9...
Page 16: ...Figure 3 Warning and Safety Labels Sheet 1 of 3 Model Description 14...
Page 17: ...Figure 3 Warning and Safety Labels Sheet 2 of 3 Model Description 15...
Page 18: ...Figure 3 Warning and Safety Labels Sheet 3 of 3 Model Description 16...
Page 20: ...Figure 4 Controls Model Description 18...
Page 42: ...Figure 5 Dash Display Warning and Indicator Lights Model Description 40...
Page 62: ...Figure 6 Seat Adjustment Operating Procedures 60...
Page 90: ...1 DRIVE TIRES 2 STEERING TIRES Figure 10 Put a Lift Truck on Blocks Maintenance 88...
Page 92: ...Figure 11 Maintenance and Lubrication Points PSI 2 4L LPG Trucks Maintenance Schedule 90...
Page 94: ...Figure 13 Maintenance and Lubrication Points PSI 2 4L Bi Fuel Trucks Maintenance Schedule 92...
Page 115: ...Figure 16 Seat Check Maintenance 113...
Page 120: ...1 FRAME 2 PDM 3 GROUND STATIC STRAP 4 BATTERY Figure 18 Ground Static Strap Maintenance 118...
Page 137: ...Figure 30 Brake Fluid Reservoir Cover Maintenance 135...
Page 139: ...Figure 31 PDM Showing Fuses and Relays Maintenance 137...
Page 178: ...NOTES 176...
Page 179: ...Spacer 3 19 12 18 7 18 12 17 10 17 5 17 3 17 1 17 11 16 10 16 7 16 5 16 4 16 3 16...
Page 180: ...OPERATING MANUAL H40 60XT A380 DO NOT REMOVE THIS MANUAL FROM THIS UNIT PART NO 4150900 3 19...