HygroMatik Basic-DS Manual Download

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SPA

Page 28

press

until the submenu “Operation Mode

Parameters” appears on the display

press

until Parameter U6 is displayed

press

to select “1-step”

confirm with

press

to exit

press

to exit the submenu

the modification must be confirmed in order to be perma-

nently saved; press

to confirm

press

to exit the menu

System Test

ESC

Operation Mode
Parameters

ESC

Output limit

P1: 100%
ESC

Operation Mode

U6: internal PI controller
ESC

Operation Mode

U6: 1-step
ESC

Operation Mode

U6: 1-step
ESC

Operation Mode

U6: 1-step
ESC

Operation Mode
Parameters

ESC

Confirm change
with Enter
Ja
ESC

Commissioning
Parameters

ESC

Steam bath
41,5 °C
45,0 °C
Menü

Summary of Contents for Basic-DS

Page 1: ...Steam Bath 45 0 C C F E L SPA Manual Controls Basic DS Comfort DS Comfort Plus DS Steam Bath 45 0 C C F E L IMPORTANT READ AND SAVE THESE INSTRUCTIONS DS CSAU DS CSA E 8881716...

Page 2: ...s the legal user of this product or device the right to use the Work s solely within the scope of the legitimate operation of the product or device No other right is granted under this licence In part...

Page 3: ...17 4 2 2 Steam Bath Temperature Control 18 4 2 2 1 Temperature Profile in Steam Bath Diagram 19 5 Operating Mode Advanced Communication with the Control Comfort Comfort Plus DS 20 5 1 Introduction to...

Page 4: ...ation 58 7 3 4 3 Signal Output 58 8 Fault Messages Comfort DS Comfort Plus DS und Basic DS 59 9 For the Installer 62 9 1 Temperature Sensor Installation 62 9 1 1 Temperature Sensor Connection 62 9 2 I...

Page 5: ...tline HygroMatik de For all technical questions or spare parts orders please be pre pared to provide unit type and serial number see name plate on the unit 1 1 Typographic Distinctions preceded by a b...

Page 6: ...ION indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE is used to address practices not related to physical injury 1 4 Intended Use HygroMatik steam h...

Page 7: ...ter 2 Safety Notes Additionally operating personnel must be informed of any possible dangers You should place a copy of the Operation and Maintenance Instructions at the unit s operational location or...

Page 8: ...supply disruption switch off the unit immediately and prevent from restart Repair malfunctions promptly Restricted use This unit is not designed for the use by persons also children with limited phys...

Page 9: ...condensated essence may drip from the steam pipe back into the steam cylinder Essence line entry point in steam line must allow a 5 to 10 decline of essence line away from steam generator The HygroMa...

Page 10: ...After electrical installation or repair work test all safety mecha nisms such as grounding resistance Only use original fuses with the appropriate amperage rating Regularly check the unit s electrica...

Page 11: ...elivery and light 2nd Line active temperature in the cabin C 3rd Line normally blank 4th Line function settings for the fan essence delivery system and light The humidifier operational conditions stea...

Page 12: ...modes for communication with the steam bath control are divided into the User Mode access for daily use also see Section User Mode Communication with the Control the Operating Mode access for initial...

Page 13: ...ftware keys up arrow or down arrow Pushing down the encoder corresponds to pressing the software key Enter When using the encoder knob an additional option for selection appears in the menus and subme...

Page 14: ...gs Stable parameter modifications are done in operating mode also see Section Operating Mode Advanced Communication with the Con trol 4 1 Changing Steam Bath Parameters in User Mode Risk of scalding S...

Page 15: ...factory and is indicated on the display by an F More details to be found in the graph also see Section Steam Bath Temperature Control Continuous Operation Continuous On Function With this setting the...

Page 16: ...At the default setting the steam bath achieves a temperature of about 45 C 113 F at 100 relative humidity A steam bath air supply fan may be used to deliver fresh air and an exhaust fan to remove war...

Page 17: ...nstallation instruction Location Designation 1 Steam generator 2 Essence peristaltic pump 3 Essence reservoir 4 Essence line to steam hose 5 T piece for essence feed into the steam hose 6 Steam hose 7...

Page 18: ...ture in the steam bath rises above 46 C 114 8 F steam production is shut off with 1 step operation or adjusted downwards with continuous operation The release point for the steam generator is determin...

Page 19: ...the drop in temperature In this way the fan ensures constant stable steam production with visible steam in the cabin 4 2 2 1 Temperature Profile in Steam Bath Diagram Temperature Profile in Steam Bat...

Page 20: ...mfort Plus DS Control features a lighted alphanumeric LC Display an optional RS232 or RS485 interface as the basis for the Modbus RTU protocol optimal adaptivity of the steam generator due to wide par...

Page 21: ...n the service interval has expired and Ser vice appears on the dispay The maintenance interval can be adjusted to existing water quality For more information see Setting the Mainte nance Interval Othe...

Page 22: ...SPA Page 22 5 2 Software Menu and Parameter Setting Power Parameters System settings System test Desired Temperature Value...

Page 23: ...name plate in Operating Mode Selection Modification of essential parameters and system func tions in Operating Mode Access Options In User Mode some parameters can be temporarily modified Desired Tem...

Page 24: ...ctivated and the following display appears By pressing the key again the software key Menu is activated and the user accesses Operating Mode The sections below describe the configuration of the softwa...

Page 25: ...nable parameter modification Keys 5 3 Operating Mode Description of Accessible Parameters In Operating Mode you have access to the following menus Language Startup Name Plate Parameter Settings Softwa...

Page 26: ...nd confirm with Exit the language menu with 5 3 2 Start Up Menu The start up menu comprises settings and parameters that may be needed for humidifier start up The start up menu is divided into two sub...

Page 27: ...n Operating Mode press or until Commissioning Parameters appears on the display press press press press press Para meter Description Possible Settings Access Code U6 Controls 1 Step On Off MODBUS Mehr...

Page 28: ...dification must be confirmed in order to be perma nently saved press to confirm press to exit the menu System Test ESC Operation Mode Parameters ESC Output limit P1 100 ESC Operation Mode U6 internal...

Page 29: ...n the dis play for a few seconds After this the next test is performed LED Test This test provides the ability to check the function of the LEDs The LEDs Humidifying Filling Blow Down and Fault are ac...

Page 30: ...lfunctions and Mes sages Blow Down Fault Sample Display Status Safety interlock is closed Humidifier is operating with 1 step control Safety interlock activated i e by Max Hygrostat Humidifier is on s...

Page 31: ...rating Mode press or until Nameplate appears in the display press and then press or until the desired value appears on the display Electronic Name Plate S1 Cylinder number S2 Nominal capacity kg h S3...

Page 32: ...Down parameter Once access to the Parameter Settings menu is gained by entering access code 010 an expanded set of parameters is available in com parison to access without a code entry See following...

Page 33: ...team Bath Parameters 010 D3 Light Light on off Parameter Setting Steam Bath Parameters 010 D4 Supply fan Supply Fan Automatic Con tinuous Operation Parameter Setting Steam Bath Parameters 010 D5 limit...

Page 34: ...ctory Setting Parameter Settings Steam Bath Parameters 010 G4 Time essence injection 0 25 sec 2 sec Factory Setting Parameter Settings Steam Bath Parameters 010 G5 Interval time essence injection 0 99...

Page 35: ...Parameter Setting Blow Down Parameters 010 H12 Time Partial Blow down 0 255 s Parameter Setting Blow Down Parameters 010 P1 Output limitation 25 100 Parameter Setting Control Parameters none P2 Mainte...

Page 36: ...inuous Operation When in continuous operation the fan runs independently of the tem perature in the steam bath In this setting you use the control switch to simultaneously switch the fan and the steam...

Page 37: ...ature falls below the set value Also see Parameters Steam Bath C Set Value G2 and Hysteresis fan G3 On Continuous Operation When in continuous operation the fan runs independently of the tem perature...

Page 38: ...ng this parameter you can modify the differential between the acti vation and deactivation points of the temperature controller The steam generator shuts off at a temperature of Steam Bath C Set Value...

Page 39: ...be entered press press press select the Steam Bath Parameters submenu with or enter the Steam Bath Parameters submenu with select Parameter G2 Steam Bath C Set Value with or enable Parameter G2 with...

Page 40: ...fan switches off at 43 C 109 4 F The preset value is 1 K Values between 0 and 10 K are possible 6 2 2 5 Time Essence Injection G4 This parameter is used to set the duration sec of essence delivery Val...

Page 41: ...t Fan D1 is set to Auto matic the fan is continuously enabled for the Run On Time Delay G8 by the opening of the safety interlock Values between 0 and 999 minutes are programmable The preset value is...

Page 42: ...70 press in Operating Mode press or until Commissioning Parameters appears in the display press press press press press press or until the Operation Mode Parameters submenu appears in the display pre...

Page 43: ...he service interval as shown below green LED is still blinking press press press or until Parameter Settings appears in the display press press press Steam Generation Output Limitation P1 000 ESC Stea...

Page 44: ...menu Parameter Settings Code 010 ESC Parameter Settings Code 010 ESC Maintenance Parameters ESC Wartungs Intervall P2 3 00 ESC Maintenance Interval P3 No ESC Reset Maintenance Interval P3 No ESC Rese...

Page 45: ...hases of the stand by heating active only if A17 Yes C17 On time A17 The C17 parameter defines the length of the heating period for the stand by heating active only if A17 Yes E1 Xp PI Controller Boos...

Page 46: ...ing this parameter one specifies how many solenoid valve cycles occur before a partial blow down is performed The preset value should only be modified in consultation with HygroMatik H2 Time Partial B...

Page 47: ...uring which the heating voltage is enabled is given in format dddd hh P11 Reset main contactor interval After the preprogrammed number of operations of the main contactor K1 the HygroMatik control pro...

Page 48: ...ible settings with By pressing the choosen setting is stored If a daily or weekly timer mode is choosen press for putting in the respective switch on and switch off times hh mm T1 and T2 weekly operat...

Page 49: ...C Value L11 with or Confirm selection with Operational Conditions dependent on unit type The display shows the following operational conditions Readout L15 Y1 soleneoid valve operation cycles L14 K1 m...

Page 50: ...performs a partial blow down Full Blow Down Depending on water quality a complete blow down is done every 3 8 days Blow Down overcurrent At cold start up the nominal current increases to a maximum of...

Page 51: ...d of the Basic DS display Chapters User Mode Communication with the Control Comfort DS Comfort Plus DS and Operating Mode Advanced Communication wiht the Control Comfort DS Comfort Plus DS do not appl...

Page 52: ...cally see Section Malfunctions and Messages Conditions 7 2 Basic DS Main PCB Also see the detailed illustration of the main PCB in chapter Basic PCB Connections On the main PCB jumper strip JP1 and tw...

Page 53: ...mper positions designated by the let ters A to L 7 3 1 Brief Description of Jumpers Jumper Jumper Function A jumper must be open B jumper must be open C jumper must be open D Stand by draining off E M...

Page 54: ...mper open standard setting Main contactor off Jumper set The setting main contactor off specifies that the electrodes are dis connected from the power supply during blow down This setting may be advis...

Page 55: ...ial cylinder drainage partial blow down see above the control also performs a complete blow down every 5 8 days of con tinuous operation If feed water with very low conductivity is used very low salt...

Page 56: ...h HygroMatik Jumper E and J inverted After a preprogrammed number of switching operations of the main contactor K1 the HygroMatik control provides the message Mainte nance K1 indicated by the green LE...

Page 57: ...vis able The following may apply very high conductivity of feed water longer pump run time very low conductivity of feed water shorter pump run time Please get in contact with HygroMatik before modify...

Page 58: ...3 4 2 Humidification The message humidification can be accessed directly on the main contactor as specified in the wiring diagram 7 3 4 3 Signal Output On the main PCB a signal output is located at t...

Page 59: ...m for longer than 5 minutes the control displays Fault C sensor Fault C Max If the recorded temperature is higher than the maximum allowed cabin temperature for longer than 60 seconds the control disp...

Page 60: ...vel adjustment in HeaterLine type humidifiers is performed using two float switches amd three reed contacts If the control regis ters that the reed contacts have switched on or off in the wrong sequen...

Page 61: ...in contactor should have been deactivated the control displays Fault Main Contactor The maximum water level message is typically displayed only when the main contactor is activated i e if steam is req...

Page 62: ...lose to the steam manifold Mount the sensor on the wall and not in or under the wall panel ling The best installation location for the temperature sensor is 800 1000mm 31 5 40 inch above the bench sur...

Page 63: ...s during steam produc tion The essence is injected into the main steam line 6 through an essence feed HygroMatik supplies the necessary T piece for this connection If the hose is cracked or leaking li...

Page 64: ...an exhaust fan 10 s also section Steam Bath Installation Schematic Layout should be installed The fan removes warm air from the steam bath in order to ensure continuous steam supply and stable tempera...

Page 65: ...ect fan cables to the designated terminals 10 and 12 24V in the steam generator The fan is protected by a 1 6 A micro fuse The maxi mum contact load is 40 W not valid for steam generators type C01 and...

Page 66: ...wired in here Risk of cabin overheating Defective temperature sensor may impede controller function Use max thermostat in safety interlock to protect against overheating due to temperature sensor fail...

Page 67: ...Parameter E5 If steam generators C01 or C02 are equipped with the 230V supply fan for C01 and C02 option or 230V exhaust fan for C01 and C02 option the switching message Collective Fault is not avail...

Page 68: ...wo holes on the signal relay PCB line up with the internal thread bolts main PCB side Secure the signal relay PCB with the two screws provided Signal Relay Contact Contacts Parameter for Selecting Swi...

Page 69: ...tch to I Step 4 The unit performs a self test The LEDs on the control panel light up briefly in succession Subsequently the blow down pump is activated for a few seconds This step checks pump operatio...

Page 70: ...ater periodically the steam humidifier operates at steady nominal output and the cold start sequence is completed Step 6 Monitor unit for leaks Let unit operate for 15 to 30 minutes If leaks appear sw...

Page 71: ...ter is pumped out i e the cylinder drain is blocked Thouroughly clean steam cylinder and base to prevent short term blockage from reoccurring Blow down pump is blocked up with mineral deposits Check b...

Page 72: ...ly Solenoid valve has not been electrically acti vated The cable connections are faulty The relay on the main PCB is not operating Check or replace cable connec tions Measure voltage between PCB ter m...

Page 73: ...coated by lime Thermosensor on the heat sink for the solid state relay has been activated Openings for chimney are covered Disconnect power supply Wait un til cylinder has cooled down Press the relea...

Page 74: ...of the hu midifier Service or check steam humidifier Reset the maintenance interval with parameter P3 Reset Mainte nance Interval With parameter P2 the maintenance interval can be adjusted to the fee...

Page 75: ...esolution HL Hy C Possible Condi tions Probable Cause Resolution X X Water is collecting on the base plate Cylinder improperly assembled after mainte nance O Ring has been damaged has not been re plac...

Page 76: ...stimate Phase failure external fuse Check steam generation output li mitation parameter P1 See message Maintenance Cy linder Full Check output data steam bath in sulation and dimensions Replace fuse X...

Page 77: ...f Vent pipe is blocked Clean or replace vent tube Re place vent pipe adapter Also see unit manual X X No steam is exiting the steam manifold Water leaks peri odically from the drain hose while the pum...

Page 78: ...es consult HygroMatik Blow down pump is not working properly or is defective Deactivate the unit immediately to prevent it from being dama ged Perform maintenance Replace electrodes Clean steam cylind...

Page 79: ...2 9 main contactor output ST1 10 pump output ST1 11 solenoid valve output ST1 15 16 main PCB power supply ST1 24V AC 230VAC depending on the control voltage 16 blow down pump power supply ST1 19 17 18...

Page 80: ...SPA Page 80 0 5 A M...

Page 81: ...esignation Specification B1 Max Water Level Electrode B3 Transducer F1 and F2 Fuses transformer T1 0 5 A or 1 0 A F3 and F4 Fuses control 5 0 A F5 Fuse transformer T2 sensor electrode F7 and F8 Fuses...

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Page 97: ...article number as needed Table of Options Electrode Steam Generator Optional connector terminals for the standard HyLine model and CompactLine with DS Control What connections does your steam generato...

Page 98: ...04069 Angle elbow DN25 1 90 VA E 2604030 Angle elbow DN40 1 1 2 90 VA E 2604036 Steam Hose DN25 1 E 2604012 Steam Hose DN40 1 1 2 E 2604013 Drain Hose DN25 1 E 2420423 Tube Silicon 6x1 5mm 0 24x0 06in...

Page 99: ...SPA Page 99...

Page 100: ...e 60 Hz Power supply Steam output kg h 30 0 45 0 60 0 90 0 116 0 Power Usage kW 22 5 33 8 45 0 67 5 87 0 Input A 27 1 40 6 2x27 1 2x40 6 2x52 3 Circuit Protection A 3x35 3x45 6x35 6x45 6x65 600V 3 Pha...

Page 101: ...h 6 0 9 0 12 0 18 0 24 0 30 0 36 0 45 0 Power Rating kW 4 5 6 8 9 0 13 5 18 0 22 5 27 0 33 8 Input A 9 4 14 1 16 3 24 5 25 7 32 5 39 6 48 0 Circuit Protection A 10 0 16 0 20 0 25 0 35 0 35 0 40 0 50 0...

Page 102: ...Lise Meitner Str 3 D 24558 Henstedt Ulzburg Phone 49 0 4193 895 0 Fax 33 eMail hy hygromatik de www hygromatik com A member of the Group...

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