Husqvarna FE 450 2014, Repair Manual

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18.4. 7 Installing the crankshaft seal
ring in the clutch cover ................. 180
18.4.8 Removing the water pump .. . .. . .. . .. 180
18.4.9
Installing the water pump ............. 181
18.4.1 0 Removing the timing chain
sprocket . . . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. 182
18.4.11 Installing the timing chain
sprocket . . . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. 182
18.4.12 Changing the connecting rod,
conrod bearing and crank pin ...... 183
18.4.13 Checking crankshaft run-out at
bearing pin ................................... 185
18.4.14 Cylinder - Nikasil
®
coating ............ 185
18.4.15 Checking/measuring the
cylinder ......................................... 185
18.4.16 Checking/measuring the piston ... 186
18.4.17 Checking the piston ring end
gap ............................................... 187
18.4.18 Measuring the piston/cylinder
mounting clearance ...................... 187
18.4.19 Checking the oil pumps ............... 188
18.4.20 Disassembling the
autodecompressor ....................... 188
18.4.21 Assembling the
autodecompressor ....................... 189
18.4.22 Checking camshaft ...................... 190
18.4.23 Checking the timing assembly ..... 190
18.4.24 Removing the rocker arm ............. 191
18.4.25 Removing the valves .................... 191
18.4.26 Changing the camshaft
bearing . . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. 192
18.4.27 Checking the valves ..................... 193
18.4.28 Checking valve springs ................ 193
18.4.29 Checking valve spring seat .......... 194
18.4.30 Checking the cylinder head .......... 194
18.4.31 Checking the rocker arm
shafts ............................................ 195
18.4.32 Installing the valves ...................... 195
18.4.33 Installing the rocker arm ............... 196
18.4.34 Checking the clutch ..................... 197
18.4.35 Checking the shift mechanism ..... 198
18.4.36 Preassembling the shift shaft ....... 199
18.4.37 Disassembling the main shaft ...... 200
18.4.38 Assembling the main shaft ........... 200
18.4.39 Disassembling the
countershaft ................................. 202
18.4.40 Assembling the countershaft ........ 202
18.4.41 Checking the transmission ........... 203
18.4.42 Checking the starter drive ............ 205
18.4.43 Removing the freewheel. .............. 206
18.4.44 Checking the freewheel. ............... 206
18.4.45 Installing the freewheel. ................ 206
TABLE OF CONTENTS
18.5 Engine assembly ............................... 207
18.5.1 Installing the crankshaft ............... 207
18.5.2 Installing the transmission
shafts ............................................ 207
18.5.3 Installing the shift forks ................ 208
18.5.4 Installing the shift drum ................ 208
18.5.5 Installing the shift rails .................. 209
18.5.6 Installing the left engine case ....... 209
18.5.7 Installing the freewheel gear ......... 210
18.5.8 Installing the primary gear ............ 210
18.5.9 Installing the force pump .............. 210
18.5.10 Installing the oil pump gear
wheels .......................................... 211
18.5.11 Installing the locking lever ............ 211
18.5.12 Installing the shift drum locating
unit ................................................ 212
18.5.13 Installing the shift shaft ................ 212
18.5.14 Installing the starter idler gear ...... 212
18.5.15 Installing the torque limiter ........... 212
18.5.16 Installing the outer clutch hub ...... 213
18.5.17 Installing the primary gear nut ...... 213
18.5.18 Installing the clutch discs ............. 214
18.5.19 Installing the clutch cover ............ 216
18.5.20 Installing the water pump
cover ............................................. 216
18.5.21 Installing the suction pump .......... 217
18.5.22 Installing the ignition pulse
generator ...................................... 217
18.5.23 Installing the timing chain ............. 218
18.5.24 Installing the timing chain
securing guide .............................. 218
18.5.25 Installing the timing chain
tensioning rail ............................... 218
18.5.26 Installing the timing chain guide
rail ................................................. 218
18.5.27 Installing the rotor ......................... 219
18.5.28 Installing the piston ...................... 219
18.5.29 Installing the cylinder head ........... 221
18.5.30 Installing the camshaft ................. 222
18.5.31 Installing the timing chain
tensioner ....................................... 222
18.5.32 Checking the valve clearance ...... 223
18.5.33 Adjusting the valve clearance ....... 223
18.5.34 Installing the alternator cover ....... 224
18.5.35 Installing the valve cover .............. 224
18.5.36 Installing the spark plug ............... 225
18.5.37 Installing the starter motor ........... 225
18.5.38 Installing the oil filter. .................... 225
18.5.39 Installing the clutch push rod ....... 226
18.5.40 Installing the oil screen ................. 226
18.5.41 Removing the engine from the
engine assembly stand ................ 227
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