Husqvarna FE 450 2014, Repair Manual

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TABLE OF CONTENTS
15.6 Recharging the battery ..................... 126
15. 7 Checking the charging voltage ......... 128
15.8 Checking the open-circuit current.. .. 128
16 BRAKE SYSTEM ........................................... 129
16.1 Checking the front brake linings ....... 129
16.2 Changing the front brake linings ....... 129
16.3 Checking the free travel of the
hand brake lever ............................... 131
16.4 Adjusting the basic position of the
hand brake lever (FE 501 US) ........... 132
16.5 Adjusting free travel of hand brake
lever (FE EU/ AU) ............................... 132
16.6 Checking the front brake fluid
level ................................................... 133
16.7 Adding front brake fluid .................... 133
16.8 Changing the front brake fluid .......... 134
16.9 Checking the rear brake linings ........ 136
16.10 Changing the rear brake linings ........ 136
16.11 Checking the free travel of foot
brake lever . . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . . 139
16.12 Adjusting the basic position of the
foot brake lever................................. 140
16.13 Checking the rear brake fluid level ... 140
16.14 Adding rear brake fluid ..................... 141
16.15 Changing the rear brake fluid ........... 142
17 LIGHTING SYSTEM, INSTRUMENTS ........... 145
17.1
17.2
17.3
17.4
17.5
17.6
17.7
Adjusting the combination
instrument......................................... 145
Adjusting the kilometers or miles ...... 146
Adjusting the clock ........................... 146
Setting the wheel circumference ...... 147
Adjusting the service display ............ 147
Checking the headlight setting ......... 148
Adjusting the headlight range ........... 148
18 ENGINE ......................................................... 149
4
18.1
18.2
18.3
18.3.1
18.3.2
18.3.3
18.3.4
18.3.5
18.3.6
18.3.7
18.3.8
18.3.9
18.3.10
Removing the engine ........................ 149
Installing the engine .......................... 154
Engine disassembly .......................... 159
Preparations................................. 159
Draining the engine oil. ................. 159
Removing the clutch push rod ..... 160
Removing the oil filter ................... 160
Removing the starter motor ......... 161
Removing the spark plug ............. 161
Removing the valve cover ............ 161
Removing the alternator cover ..... 162
Positioning the engine at
ignition top dead center ............... 162
Removing the timing chain
tensioner....................................... 163
18.3.11 Removing the camshaft ............... 163
18.3.12 Removing the cylinder head ......... 164
18.3.13 Removing the piston .................... 164
18.3.14 Removing the rotor ....................... 164
18.3.15 Removing the timing chain
guide rail ....................................... 165
18.3.16 Removing the timing chain
tensioning rail ............................... 165
18.3.17 Removing the timing chain
securing guide .............................. 165
18.3.18
Removing the timing chain ........... 166
18.3.19 Removing the ignition pulse
generator...................................... 166
18.3.20 Removing the suction pump ........ 166
18.3.21 Removing the water pump
cover ............................................. 167
18.3.22 Removing the clutch cover ........... 167
18.3.23 Removing the clutch discs ........... 168
18.3.24 Removing the primary gear nut.. .. 169
18.3.25 Removing the outer clutch hub .... 169
18.3.26 Removing the torque limiter ......... 170
18.3.27 Removing the starter idler gear .... 170
18.3.28 Removing the shift shaft ............... 170
18.3.29 Removing the shift drum
locating unit.. ................................ 170
18.3.30 Removing the locking lever .......... 171
18.3.31 Removing the oil pump gear
18.3.32
18.3.33
18.3.34
18.3.35
18.3.36
18.3.37
18.3.38
wheels .......................................... 171
Removing the force pump ............ 172
Removing the primary gear .......... 172
Removing the freewheel gear ....... 172
Removing the left section of the
engine case .................................. 173
Removing the shift rails ................ 17 4
Removing the shift drum .............. 174
Removing the shift forks .............. 174
18.3.39 Removing the transmission
18.3.40
18.4
18.4.1
18.4.2
18.4.3
18.4.4
18.4.5
18.4.6
shafts ............................................ 174
Removing the crankshaft ............. 175
Working on individual parts .............. 175
Work on the right section of the
engine case .................................. 175
Working on the left section of
the engine case ............................ 177
Removing the oil pressure
regulator valve .............................. 179
Checking spring length of oil
pressure regulator valve ............... 179
Installing the oil pressure
regulator valve .............................. 180
Removing the crankshaft seal
ring in the clutch cover ................. 180