Huber CC-1 Series Manual Download Page 5

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OPERATION MANUAL

V2.4.0en/08.12.20//17.12

CC®-Immersion circulator

CC®-Immersion

circulator

Pilot ONE®

This operation manual is a translation of the original operation manual.

VALID FOR:

CC®-E

CC®-1xx

CC®-130 Visco x

CC®-2xx

CC®-3xx

CC®-2xxx

Abbreviations used in model names:

A = polycarbonate bath, B = stainless steel bath, BX = telescope arm, C = cooling coil,

xd = greater immersion depth

Summary of Contents for CC-1 Series

Page 1: ...CC Immersion Circulator...

Page 2: ......

Page 3: ...OPERATION MANUAL CC Immersion Circulator...

Page 4: ......

Page 5: ...ulator Pilot ONE This operation manual is a translation of the original operation manual VALID FOR CC E CC 1xx CC 130 Visco x CC 2xx CC 3xx CC 2xxx Abbreviations used in model names A polycarbonate ba...

Page 6: ...OPERATION MANUAL CC Immersion circulator V2 4 0en 08 12 20 17 12 6 Pilot ONE Layout of the Home screen...

Page 7: ...ransporting the temperature control unit 18 2 1 1 1 Temperature control unit with lifting eyes 18 2 1 1 2 Temperature control unit without lifting eyes 19 2 1 2 Mounting removing leveling feet 19 2 1...

Page 8: ...splay of software version 35 3 9 2 Start Stop 36 3 9 3 Copying the settings to a data carrier 36 3 9 3 1 Saving to a USB flash drive 37 3 9 3 2 Loading from a USB flash drive 37 3 9 4 Restore factory...

Page 9: ...ng of bath thermostat 55 4 3 1 3 Draining the bath thermostat 56 5 Normal operation 58 5 1 Automatic operation 58 5 1 1 Temperature control 58 5 1 1 1 Starting the temperature control process 58 5 1 1...

Page 10: ...airs 68 8 Shutting down 69 8 1 Safety instructions and basic principles 69 8 2 Switch off 69 8 3 Draining the temperature control unit 70 8 4 Draining the cooling water 70 8 4 1 Draining process 70 8...

Page 11: ...The models listed on page 5 are referred to in this operation manual as temperature control units and Peter Huber K ltemaschinenbau AG as Huber company or Huber Liability for errors and misprints excl...

Page 12: ...ng the operation manual Denotes an immediate hazardous situation that will result in death or serious injuries Denotes a general hazardous situation that may result in death or serious injuries Denote...

Page 13: ...h the temperature control unit Operators must be trained before handling the temperature control unit Check that the operators have read and understood the operation manual Define precise responsibili...

Page 14: ...telephone number is provided on page 72 in section Contact data Use with medical devices e g in Vitro diagnostic procedure or for direct foodstuff temperature control is NOT permissible The temperatu...

Page 15: ...posed of depending on the cleaning agent used Cleaning agents such as stainless steel cleaning agents sensitive fabrics detergents Please refer to the safety data sheet of the cleaning agent used for...

Page 16: ...float switch In the bath vessel a floating body which is guided in a device floats on the surface of the thermal fluid Depending on the level of the thermal fluid the float device signals the electro...

Page 17: ...e control unit from the power supply Connection via hard wiring Disconnect the power supply by means of the building s circuit breaker 1 4 3 1 Power interruption Following a power outage or when switc...

Page 18: ...side of the temperature control unit for transportation Use an industrial truck for transport The casters if present on the temperature control unit are not suitable for transport The casters are sym...

Page 19: ...pment Do not lower the temperature control unit until all leveling feet have been mounted see page 19 section Mounting removing leveling feet 2 1 2 Mounting removing leveling feet Only valid if the le...

Page 20: ...rature control unit The industrial truck must have a lifting force equal to or greater than the weight of the tempera ture control unit See the data sheet from page 73 in section Annex for the weight...

Page 21: ...e of air Ambient temperature values are provided on the technical data sheet compliance with the ambi ent conditions is mandatory to ensure trouble free operation Relative humidity up to 32 C max 80 a...

Page 22: ...6 1 which are required for this environment It also meets the interference emission requirements for this environment It is a Group 1 and Class A unit according to the currently applicable EN55011 Gro...

Page 23: ...llect the condensation water with a suitable container or thoroughly remove it at regular intervals You thus prevent the danger of slipping caused by condensation To connect applications use only temp...

Page 24: ...THE TEMPERATURE CONTROL UNIT The addition of anti corrosion agents is mandatory if salts chlorides bromide have been added to the water circuit Ensurethatthematerialsusedinthecoolingwatercircuitarere...

Page 25: ...ed and or the leveling feet are not unscrewed activated Always unscrew activate the leveling feet before switching on the temperature control unit Uneven floors can be compensated by adjusting these l...

Page 26: ...wiring diagram from page 73 in Section Annex 2 10 Connecting externally closed application The illustration connection diagram can be found on page 73 in section Annex 2 10 1 Connecting an externally...

Page 27: ...le power cable connection MORTAL DANGER FROM ELECTRIC SHOCK Do not start up the temperature control unit Isolate the temperature control unit from the power supply Have the power supply cable power su...

Page 28: ...et to either 230 V 50 Hz or to 400 V 50 Hz Install the temperature control unit at the location provided The supply voltage must be selected during start up for some temperature control units This sel...

Page 29: ...n Out The removable control panel Pilot ONE can also be used as a remote control Please contact your dealer or Huber Sales Department if you need an extension cable The telephone number of the Huber S...

Page 30: ...lated at least 3 l min Thermal fluid Water without ethylene glycol Use 0 C Thermal fluid Water ethylene glycol mixture Use 0 C Thermal fluid composition The mixture s temperature must be 10 K below th...

Page 31: ...L X Other temperature control units X O O E grade Explore only for Unistat series temperature control units The E grade includes E grade Professional functionalities In addition it includes Sensor cal...

Page 32: ...s Window full screen and scalable X X X Calendar date and time X X X Language CZ DE EN ES FR IT JP KO PL PT RU TR ZH X X X Temperature format switchable C F and K X X X Display mode screen can be swit...

Page 33: ...olongedswitch offintervals uptoseveralmonths If afterextremelyprolongedswitch off time timeanddatehavebeendeleted leavingthetemperaturecontrolunitswitchedonforafewhourswill usuallysuffice notemperatur...

Page 34: ...ing a dialog or dialog sequence it may be necessary to confirm the cancella tion again When canceling a dialog sequence settings made earlier in the dialog sequence are discarded Check your already ca...

Page 35: ...gories A category is selected by tapping it 3 8 3 The sub categories The sub categories are parts of a category This is where you will find the entries that we have grouped together for you in the sel...

Page 36: ...ut 30 seconds Wait until the pump stops If tapping on OK is not correct this is displayed graphically for 2 seconds After this the display will return to the Home screen again Try to stop the temperat...

Page 37: ...splayed Select the file you want to load Confirm the selection of the file by tapping on OK Select the setting group to be loaded from the list A multiple selection is possible Confirm your choice by...

Page 38: ...id liter indicator X X X Configuration manual parameters Protective function High Limit Alarm Internal Low Limit Alarm Internal High Limit Alarm Process Low Limit Alarm Process Hydrostatic Correction...

Page 39: ...g from within the controller of Pilot ONE enter for Heater 35 C and for the expansion vessel 45 C Process Safety is factory set to Stop and is automatically reset to Stop when restoring the factory se...

Page 40: ...the factory settings see page 37 section Restore factory settings After switching on the temperature control unit tap on the required system language Confirm your choice by tapping on OK Tap on the th...

Page 41: ...ensure the safety of your system It is set immediately after you have filled the system with thermal fluid Our temperature control units not only offer the possibility to specify the cut out value of...

Page 42: ...ermanently ON System Settings Power ECO Settings Compressor ON OFF AUTO Permanently ON PROCEDURE Go to the Categories Menu Tap on the category Safety Tap on the category Process Safety Read the safety...

Page 43: ...in temperature may have to be restricted depending on the application glass apparatus 4 1 5 1 Changing the Delta T limiter PROCEDURE Go to the Categories Menu Tap on the category Protection Options Ta...

Page 44: ...ank 4 2 3 Temperature control to process temperature Certain temperature control tasks require that the temperature is recorded elsewhere for best results than described Setting the temperature to pro...

Page 45: ...imit value and the temperature sensor are set properly the load limits e g from a glass appa ratus are not exceeded As the limit value is approached the cooling or heating capacity is adjusted The Del...

Page 46: ...function of the controlled system provides you with very quick and reliable adapted control parameters These control parameters achieve a fast and very accurate tuning performance The more complex but...

Page 47: ...points and automatically processes them one after another One of these is below room temperature one roughly at room temperature and one above room temperature if the setpoint limits allow this PROCED...

Page 48: ...choice 4 2 8 2 Sub category Control Dynamics Youcanchoosebetweenafastertuningperformancewithapossibleandacceptedsmalltemperatureover shootandatuningperformancewithouttemperatureovershoot Thedefaultset...

Page 49: ...ory TAC Manual Tap on the sub category Configuration auto Tap on the sub category Fluid Properties Tap on the sub category Select Fluid Select the thermal fluid used from the list Confirm your choice...

Page 50: ...category Temperature Control Tap on the category TAC Manual Tap on the sub category Configuration auto Tap on the sub category Display parameters Tap on OK after you have read checked the parameters 4...

Page 51: ...on the sub category Configuration manual Tap on the sub category Change parameters Tap on the sub category Jacket Enter the new KP value using the number keypad that appears Confirm your entry by tap...

Page 52: ...ad the message and confirm it by tapping on Yes The control parameters are reset deleted The temperature control unit can only be operated again after a complete restart To do so switch the temperatur...

Page 53: ...set for the application field of the thermal fluid before starting the first temperature control and when changing the thermal fluid The maximum setpoint limit limits the setpoint setting for the bath...

Page 54: ...3 Filling venting degassing and draining The illustration connection diagram can be found on page 73 in section Annex Extremely hot cold surfaces connections and thermal fluids BURNS FREEZING OF LIMB...

Page 55: ...d displays the level on the graphic display Run the venting program for a few minutes This ensures that trapped air bubbles can escape These bubbles would result in a safety shutdown during an actual...

Page 56: ...played graphically for 2 seconds The display will re turn to the Home screen Try changing the setpoint again Tap on the Start touch button Confirm the start of temperature control by tapping on OK The...

Page 57: ...pen Close the Drain valve 4 by turning it clockwise turn 90 right as far as it will go Close the connection Circulation flow 1 Close the connection Circulation return 2 After drying out remove the dra...

Page 58: ...tapping on OK is not correct this is displayed graphically for 2 seconds After this the dis play will return to the Home screen again Try to start the temperature control unit again 5 1 1 2 Ending th...

Page 59: ...luid up to room temperature using the temperature control unit Do not close the shut off valves in the thermal fluid circuit You can either end the temperature control automatically using the paramete...

Page 60: ...firewall if the local subnet is connected to the Internet or another risk prone network The best available technology is to be applied in order to provide sufficient security for the LAN 6 1 1 10 100...

Page 61: ...computer 6 2 Interfaces on the temperature control unit 6 2 1 Interfaces at the back 6 2 1 1 Service interface This interface is exclusively used by Huber service engineers for service purposes An ada...

Page 62: ...Depending on the operating temperature isolation losses and exothermic heat the operating temperature flow temperature of the application can be significantly less than the setpoint of the applicatio...

Page 63: ...ug the power cord and contact Customer Support immediately the phone number can be found on page 72 in section Contact data 7 3 Replacing the Pilot ONE Replacing the electronics while the temperature...

Page 64: ...Prior to switching on the tempera ture control unit Check the fill level in the collecting container Empty as required Follow the instructions for the disposal of thermal fluid on page 15 in the secti...

Page 65: ...e 70 in section Draining the cooling water Replace the defective coolant hoses When disposing of them observe on page 15 section Proper disposal of resources and consumables Reconnect the temperature...

Page 66: ...t The safety data sheet for the thermal fluid to be used must be read prior to using it and its content must be respected Observe the local regulations work instructions Wear your personal protective...

Page 67: ...d the externally closed application Repeat the steps Filling Venting Start Stop temperature control process and Draining until the drained thermal fluid remains clear Remove the bypass hose after comp...

Page 68: ...ure that any plug contacts not required are protective with the caps 7 8 Decontamination repairs Returning a not decontaminated temperature control unit for repair PHYSICAL INJURY AND PROPERTY DAMAGE...

Page 69: ...be used must be read prior to using it and its content must be respected Observe the local regulations work instructions Wear your personal protective equipment e g temperature resistant safety gloves...

Page 70: ...y and return lines PROCEDURE Close the building s isolating valve in the cooling water supply and return lines Place the collecting container below the input and output of the Cooling coil 29 Unscrew...

Page 71: ...r the weight Additionally secure depending on model with plastic film cardboard and straps 8 9 Disposal Improper disposal ENVIRONMENTAL DAMAGE Spilled leaked thermofluid must be discarded immediately...

Page 72: ...8 10 1 Telephone number Customer Support If your country is not mentioned in the list below The responsible service partner can be found on our homepage www huber online com under the heading Contact...

Page 73: ...Annex Chapter 9 OPERATION MANUAL V2 4 0en 08 12 20 17 12 CC Immersion circulator 73 9 Annex...

Page 74: ...u es Kullan m talimat Betriebsanleitung Operation manual Manual de instrucciones Manueld utilisation Manualeded uso Manual de instru es Kullan m talimat Inspired by temperature Inspired by temperature...

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