Honey Bee Grain Belt Plus Owner'S Manual Download

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Honey Bee Manufacturing Ltd.

Grain Belt Plus Header – Owner's Manual

Rev. 07 - 07/29/08

Summary of Contents for Grain Belt Plus

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Page 3: ...tment damage to the header may occur Please wash this equipment after transporting Honey Bee Manufacturing will not be responsible for any paint deterioration resulting from salt or harsh chemical cor...

Page 4: ...Honey Bee Manufacturing Ltd Grain Belt Plus Header Owner s Manual Rev 07 07 29 08 2...

Page 5: ...odel _____________________________________________________ Serial Number _____________________________________________________ Delivery Date _____________________________________________________ Modif...

Page 6: ...Honey Bee Manufacturing Ltd Grain Belt Plus Header Owner s Manual Rev 07 07 29 08 4...

Page 7: ...ays of warranty expiration Limitations of Liability This warranty is expressly in lieu of all other warranties expressed or implied and all other obligations or liabilities on our part of any kind or...

Page 8: ...Honey Bee Manufacturing Ltd Grain Belt Plus Header Owner s Manual Rev 07 07 29 08 6...

Page 9: ...d pg 38 39 Pump assembly aligned for your combine pg 40 Drive shaft aligned and connected to the combine pg 41 All hydraulic lines quick couplers and multi link couplers connected pg 41 Checked for le...

Page 10: ...Honey Bee Manufacturing Ltd Grain Belt Plus Header Owner s Manual Rev 07 07 29 08 8...

Page 11: ...re 18 Operation and Maintenance Requirements 19 General Safety 19 Shields 20 Safe Operating Practices 20 Maintenance Safety 20 Transport Safety 21 In Field Checks 21 Storage 21 Safety Decal Locations...

Page 12: ...ructions Reversing the Header 45 Dismounting the Header from the Combine 46 Convert Integral Axle to Transport Position 47 Convert Hitch Assembly for Transport 48 Separating the Header from the Combin...

Page 13: ...ger 87 Hydraulic System 87 Crop Dividers and Crop Deflectors 87 Cutting System 87 Decks 87 Drive Shaft 87 Reel 88 Transport and Hitch System 88 Service Locations 88 Drive Shaft 88 Castering Gauge Whee...

Page 14: ...rs Alignment 106 Draper Speed 107 Center Drapers Feeder Deck 108 Alignment 109 Draper Splicing 109 Idler Roller Removal 111 Drive Roller Removal 111 Feeder deck Idler Roller Removal 112 Center Deck Dr...

Page 15: ...ard Cone 128 Drive Shaft Clutch 128 12 Cutting System 129 Knife Removal 129 Guards 130 Bridge Rollers 130 Sickle Sections 130 To Replace a Section 131 Knife Drive Knife Head 132 Knife Speed Sensor 132...

Page 16: ...h operation of the Header Height Control Sensors 151 Automatic Reel Height Control 152 Operation Reel Height Control System 153 Power On Test 153 Automatic and Manual Modes 153 Manual Mode Operation 1...

Page 17: ...ger Auger 164 Knife 165 Leveling 166 Pump 167 Raising Header 167 Reel 167 Sub Frame 169 Table 169 Miscellaneous 169 15 Specifications 171 Weights 171 Standard Equipment 172 Options 172 Bolt Torque 173...

Page 18: ...Honey Bee Manufacturing Ltd Grain Belt Plus Header Owner s Manual Rev 07 07 29 08 16...

Page 19: ...that if not avoided could result in death or serious injury and includes hazards that are exposed when guards are removed It may also be used to warn against unsafe practices Indicates an imminently h...

Page 20: ...working around hydraulics You can reduce this hazard by relieving the pressure before disconnecting hydraulic lines and by tightening all connections before applying pressure Relieving Hydraulic Pres...

Page 21: ...on the machine General Safety 1 Keep all hydraulic components and motors clean Remove all chaff and straw to prevent the possibility of fire 2 Carry a functional multipurpose fire extinguisher in the...

Page 22: ...raising or lowering the header 5 Do not operate the header in crowded or confined areas 6 Remember that some models of this header are not centered on the combine feeder housing but may be offset to...

Page 23: ...dusk or in reduced visibility 5 Ensure the hitch is firmly attached and secured with hitch pins before moving 6 Attach the safety chain before moving 7 Do not exceed 32 km h 20 mph during transport In...

Page 24: ...f these warning signs Review these decals and the operating instructions in this manual with your machine operators Keep these decals legible If they become obscured or damaged obtain replacements fro...

Page 25: ...Honey Bee Manufacturing Ltd Grain Belt Plus Header Owner s Manual 1 Red Reflector 2x9 2 Yellow Reflector 2x9 3 Red Orange Reflector 2x9 Rev 07 07 29 08 23 6 5 8 7 9 10 4...

Page 26: ...Honey Bee Manufacturing Ltd Grain Belt Plus Header Owner s Manual Rev 07 07 29 08 24 11 12 14 16 13 15...

Page 27: ...Honey Bee Manufacturing Ltd Grain Belt Plus Header Owner s Manual Rev 07 07 29 08 25 18 17 20 19 21...

Page 28: ...k pins to make sure they are in place and secure 5 Tie back all wiring and hoses to make sure they will not pinch or drag during transporting 6 Ensure the hitch tongue and safety chain are secured to...

Page 29: ...nd as it cuts The pickup reel lays the crop on the drapers The lateral drapers carry the crop to the feeder draper which directs it to the finger auger mounted in the subframe The finger auger complet...

Page 30: ...ring Ltd Grain Belt Plus Header Owner s Manual Rev 07 07 29 08 28 Illustration 2 3 Transport Axle 30 36 ft Illustration 2 2 Transport Axle 42 45 ft Illustration 2 5 Gauge Wheel Left Side Illustration...

Page 31: ...serial number is stamped on a metal tag which can be found on the back of the upper tube on the left hand side of the table The SIN is located on the right hand side of the subframe In addition to the...

Page 32: ...Honey Bee Manufacturing Ltd Grain Belt Plus Header Owner s Manual Rev 07 07 29 08 30...

Page 33: ...d of this section to double check that the header is mounted properly and ready for the field Mounting and Dismounting Terminology Combine Front Rear Right and Left Feeder house end of the combine Str...

Page 34: ...telescoping drive shaft back as far as possible and secure into transport cradle If necessary lift and lock the rotating pump mount into transport position so it does not interfere with the feeder ho...

Page 35: ...e by flange lock nuts Note that the crop divider overlaps the crop deflector to provide a smooth transition for the crop 9 Install the crop divider pipe onto the crop divider and tighten checking that...

Page 36: ...ned as closely as possible to the adapter plate which is attached to the sub frame 3 With the feeder house on the combine lowered slowly drive the combine forward until it is aligned both vertically a...

Page 37: ...house If required adjust the finger auger position see the Finger Auger section of this manual 7 6 If feeder house and the adapter plate ARE NOT properly aligned repeat steps 2 3 4 and 5 If feeder ho...

Page 38: ...itch pin 2 and slide axle into center axle tube Pin inner axle in place by re inserting hitch pin 2 into center axle tube Install wheel assembly into Left side gauge wheel bracket see Installation of...

Page 39: ...Storage Axle Assembled and Illustration 3 10 Storage Axle Detail 3 Remove pins 5 and 6 and slide the wheel assemblies out of the axle ends 4 If you have the gauge wheel option see Illustration 3 13 G...

Page 40: ...ch assembly and push hitch tube in to the stop bolt Re engage lock pin so that hitch tube is securely locked in its collapsed position 4 Place jack assembly onto storage bracket located on the back le...

Page 41: ...be parked on level ground and should be sitting level before adjusting gauge wheel height Gauge Wheel Adjustment 1 Retract the gauge wheel jacks to their lowest setting the dial should be at or above...

Page 42: ...lock bolts Header Reverse When the feeder house of the combine is reversed it will automatically reverse the finger auger lateral decks feeder decks and knife In order to reverse the feeder house of t...

Page 43: ...ce with the locking lever This illustration may not exactly match your application There are two additional hydraulic connections that you need to ensure are properly secured Failure in either of thes...

Page 44: ...se lines be sure to align the electrical plugs with their corresponding receptacles Interrupt Harness Connection Ensure that the interrupt harness used for the automatic reel height control is properl...

Page 45: ...red properly 5 Check that the tires are filled to recommended pressure 50 psi 345 KPa for transport and for field operation 6 Check all hydraulic hoses and fittings to be sure they are tight and that...

Page 46: ...el height e Reel mount bolts f Knife head section bolts and bearing block bolt g Knife head bearing bolt h Knife drive support crank bolts i Connector bar bolts on knife back applies to 45 ft headers...

Page 47: ...e all systems resume normal operation and the clean out door has closed 22 Practice operating the complete unit until you are confident with all controls and the clearances required from your surround...

Page 48: ...ine It is very important to dismount the header properly from the combine for the following reasons Safe storage Ease of remounting Readiness for transport To avoid damage to the header and combine Pa...

Page 49: ...Remove hitch pins from gauge wheel spindles and remove left and right gauge wheels from gauge wheel assemblies 2 Remove hitch pin 3 from collapsed transport axle allowing axle to drop down into trans...

Page 50: ...tube 4 Install jack assembly onto hitch tube and secure in place by tightening L Bolt and re attaching safety chain 5 Release the feeder house cylinder locks Restart the combine Lower the header until...

Page 51: ...level and that the hitch jack and transport axle tires are all making solid ground contact Block the transport axle tires so that the header will not move once the combine has been removed 3 Restart c...

Page 52: ...Honey Bee Manufacturing Ltd Grain Belt Plus Header Owner s Manual Rev 07 07 29 08 50...

Page 53: ...n Turning the adjuster bolts will change the amount of clearance between the ground and the back of the subframe The adjustment of these bolts determines how stiffly the table will be suspended and af...

Page 54: ...adjustment will provide more clearance between the sub frame and the ground and will also provide more clearance between the feeder deck and the ground This setting will bring the cutter bar closer to...

Page 55: ...d maximum amount of exposed thread at the back causing the cutter bar to be lifted and the header tilt cylinders shortened causing the table to be tipped back Example B The adjuster bolts shortened ma...

Page 56: ...exists between these points Example D Shows the adjuster bolts extended minimum amount of exposed thread at the back with the header tilt cylinders also extended The header tilt cylinders tilt the ta...

Page 57: ...forward using the header tilt cylinders to maximize the opening The stiffness of the header floatation can be adjusted by loosening or tightening the 4 bolts on the clamp plates of the spring saddles...

Page 58: ...end floatation when in field position the restrainer pins may be removed and placed into the storage hole provided at the lower rear area of the restrainer plate To make adjustments to the floatation...

Page 59: ...ly divides the oil flow between the left and right sides of the header On the left side circuit the oil flows from the finger auger motor to the knife motor then to the left draper motor and the left...

Page 60: ...eir break in period The pressures can also fluctuate during normal cutting operations as crop conditions the condition of the cutting system draper speed and ground speed change The relief valve is fa...

Page 61: ...00 mm Refer to Knife Section in this manual for procedures Turn knife head block and bearing by hand if bearing is rough or noisy replace bearing Repeat procedure for other side of header Handle the k...

Page 62: ...injury or death Ensure the combine return line is properly connected Above normal pressure may also result if the pump is not adjusted to the shaft RPM Check that the knife is in the proper RPM range...

Page 63: ...tance you encounter If you wish to verify the pressure setting for the relief valves disconnect the 3 4 quick couplers This creates a dead end for the oil flow When the knife drive encounters this res...

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Page 65: ...Honey Bee Manufacturing Ltd Grain Belt Plus Header Owner s Manual 6 Hydraulic Schematics Rev 07 07 29 08 63...

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Page 77: ...port axle and hitch refer to Dismounting section of OPERATION chapter in this manual or properly mounted and secured on the transport trailer refer to the Header Storage Trailer Manual 2 With the comb...

Page 78: ...return line in a loop on the sub frame into the pressure port on the sub frame 5 Set the Multi link into the bracket as shown here 6 The pressure and return line couplers are equipped with a sleeve l...

Page 79: ...b frame and header Disconnect the pressure line from the reservoir 10 In the same manner as on the left side connect the pressure line on the header to the steel return line on the header and connect...

Page 80: ...sub frame lifting the latch pulling the locking lever back and sliding the pin to the left 12 Start the combine and slowly lower the feeder house only enough for the header tilt cylinder pins to clea...

Page 81: ...nd slowly drive toward the header As you approach center the sub frame assembly vertically and horizontally with the center opening in the header frame Align the right and left lift frames with the co...

Page 82: ...terference between the guide plate sides and the mounting plate notches 4 When the tilt cylinder pins are directly below the mounting plate notches and the lift arms are fully inserted into the frame...

Page 83: ...t side retaining latch See photo at right for the right hand side 6 Align the ball and notch on the sleeve of the female coupler This will allow the sleeve to be compressed and the coupling to be conn...

Page 84: ...in the photo to the right 8 Repeat this process for the left side of the header and sub frame disconnecting the pressure and return lines and reconnecting them to the pressure coupler 1 and the return...

Page 85: ...onnector guide pins If your combine hydraulics hook to the header through a Multi Link hydraulic coupling be sure to store the header s Multi Link bracket in the tube on the sub frame Your header sub...

Page 86: ...Honey Bee Manufacturing Ltd Grain Belt Plus Header Owner s Manual Rev 07 07 29 08 84...

Page 87: ...e Telescoping members Gauge Wheel Screw Jacks Other Lubrication Maintenance Knife If knife is gumming soak with water first as alternative soak with diesel fuel Gear Box Gravity filled from hydraulic...

Page 88: ...whichever comes first Pressure and Return Line Filters Change the suction and return line hydraulic filters after the first 50 hours of operation and seasonally thereafter Compatible Hydraulic fluids...

Page 89: ...stem Check daily and clean all built up straw dirt and debris from under the feather plates and the sensor paddles for the reel height control Check knife head and knife drive bearings Grease as requi...

Page 90: ...bolts and pins are securely in place Ensure that all wheels are turning freely Check wheel bolt torque frequently All wheel bolts are to be maintained at a torque rating of 120 ft lbs 163 Nm Check tir...

Page 91: ...d Grain Belt Plus Header Owner s Manual Castering Gauge Wheels 1 location per wheel Knife Drive 2 locations per Knife drive Rev 07 07 29 08 89 Illustration 8 11 Gauge Wheel Lubrication Illustration 8...

Page 92: ...rain Belt Plus Header Owner s Manual Reel Drive 1 location per reel end Double Reel Drive Split Reel Two center locations Rev 07 07 29 08 90 Illustration 8 13 Reel Lubrication Illustration 8 14 Dual D...

Page 93: ...n crops will require a somewhat higher speed than standing crops Reel speed is determined by a control in the combine Adjust the reel speed so that the reel has the appearance of pulling the combine t...

Page 94: ...r As the barrel rises oil on the bottom side of the piston is forced out of the rod end port into the rod end port on the center cylinder The cylinder piston rises and oil from barrel end port of cent...

Page 95: ...e reel height stops which limit how much the reel can be lowered and thus how close the reel can come to the header These stops are located behind the reel lift cylinders To adjust the height limits 1...

Page 96: ...adjustments to the center reel arm should be made from the rear of the header 6 Restart combine and slowly lower the reel to it s lowest position Ensure the reel tines will not contact any part of the...

Page 97: ...braces on both ends of the reel 4 Push the reel arms until reel is centered 5 Tighten bolts when centered See Illustration 9 11 Reel Arm Brace Placement of the Reel on the Grain Belt Plus Header The d...

Page 98: ...tomatic Reel Height Control option is designed to sense the tine to knife distance and adjust the reel height accordingly If the header you are using is not equipped with this option it will be necess...

Page 99: ...o not come in contact with the cutter bar Tine contact will cause damage to the tines knife sections and guards At no time should the reel tines contact the ground Contact with the ground or with rock...

Page 100: ...3 Re tighten bolts at BOTH ends of the reel Adjust tine pitch initially so tines are perpendicular to the cutter bar Too great a pitch may cause the cut crop to be scooped up and carried around the r...

Page 101: ...eel Tine Pitch Adjustment Locate the tine pitch adjustment levers and tine pitch adjustment bolts located at both ends of the reel Loosen the adjustment bolts and then move the adjustment levers accor...

Page 102: ...HCC Reels only with a light film of oil will improve the break in and service life of the bearings Control Rings U II Reels only The control ring assemblies each have three rollers mounted in adjustin...

Page 103: ...th some resistance from hydraulics Tines uniformly clear the knife Reel arms are aligned No bow in the bat shaft or pivot bracket bat assemblies Auxiliary fingers have adequate clearance with side shi...

Page 104: ...Honey Bee Manufacturing Ltd Grain Belt Plus Header Owner s Manual Rev 07 07 29 08 102...

Page 105: ...n Combine must be fully shut down with park brake on feeder house and reel lift cylinder locks engaged before installing drapers Lining Up the Idler Roller Prior to installing the draper ensure that t...

Page 106: ...d one of the rollers and feed draper into the bottom runner of the deck The bottom runners will support the draper and prevent it from hanging down Pull draper through bottom runner and wrap around th...

Page 107: ...Complete tightening by over centering the quick release lever 5 Restart the windrower and repeat the running test If tracking is good leave the lock nut on the motor mount plate loose When adjusting t...

Page 108: ...s possible 2 Tighten the lock nut to hold the motor plate in position 3 Release tension on the draper 4 Move the clevis lock 4a outwards slightly to increase the tension at the back 4b inwards slightl...

Page 109: ...r draper speed is critical to the performance of your Grain Belt Plus Header The draper drives are part of a closed hydraulic circuit and are not adjustable Their operating speed is linked to the spee...

Page 110: ...n the event of a hydraulic failure 3 Release the tension on the draper to be adjusted with the quick release lever Illustration 10 10 Center Draper Left Side Pull the idler roller towards the cutter b...

Page 111: ...raper If only a portion of draper is damaged a splice can be installed to repair it Before beginning any repairs you will need two sets of connector bars including machine screws and nuts and a length...

Page 112: ...h side and secure with a machine screw and nut Line up the edges of the draper and drill a hole at the opposite end on the line using the connector bar as a template Insert a screw and secure in place...

Page 113: ...he motor mount adjuster plate to See that it is loose 2 Relieve tension from draper with quick release tension lever See LATERAL DRAPERS Tension section in this chapter 3 Loosen lock nuts on adjuster...

Page 114: ...der deck Idler Roller Removal Refer to Illustration 10 17 Subframe Idler Roller Illustration 10 16 Idler Axle and Bolt Close Up and Illustration 10 18 Idler Roller Center Axle page 113 1 Separate the...

Page 115: ...side of the draper is properly seated into recessed V on drive roller adjust tension Center Deck Drive Roller Removal 1 Relieve tension from draper with quick release tension lever refer to Draper Ten...

Page 116: ...install the feeder deck draper 1 Wrap draper around rollers 2 Insert bolts into connector bar 3 Line up bolts and connector bar along the flap of draper 4 insert bolts into holes of both flaps then in...

Page 117: ...decks knife and feed auger are all reversed The feeder deck clean out cylinder opens the clean out doors located at the forward edge of the underside of the feeder deck When the operator selects forwa...

Page 118: ...ll bearing 1 Insert bearing onto axle sleeve ENSURE that side of bearing with wide shoulder is facing out 2 Install snap ring to hold bearing in place 3 Apply a film of grease to the bearing where it...

Page 119: ...er and outside of rubber seal Tap rubber seal into place using a rubber mallet or hammer and a block of wood only softer material should be used to avoid damaging the parts 4 Fill the bearing with gre...

Page 120: ...also help Year End Draper and Deck Maintenance 1 Remove draper connector bar 2 Remove draper clean draper of debris both sides 3 Clean debris from rollers 4 Clean debris from deck channels and runner...

Page 121: ...ke on the combine shut the engine down and wait for all moving parts to stop before leaving the cab Auger Drum Height Adjustment The finger auger floats in the subframe Vertical adjustment bars locate...

Page 122: ...e See above illustration and following page 3 Lower adjuster plates to desired position and then secure in place by re installing bolts in the closest hole positions Tighten bolts and remove wood bloc...

Page 123: ...rame 3 Lift adjuster plates to desired position and then secure in place by re installing bolts in the closest hole positions Tighten bolts and remove wood blocks 4 Turn auger drum by hand for a minim...

Page 124: ...rease the clearance between the subframe and the auger loosen lock nut 2 and turn lock nut 3 clockwise To increase the clearance turn lock nut 3 counter clockwise 3 When the desired clearance has been...

Page 125: ...op and back of the auger drum 3 Push the timing plate arm forward to increase the finger extension toward the front of the auger 4 When proper indexing is achieved re tighten lock bolt Normal adjustme...

Page 126: ...ctuator enables the operator to reverse the flow in the hydraulic circuit for clean out purposes For further details on hydraulic routing refer to the HYDRAULICS chapter in this manual Drive shaft Wal...

Page 127: ...use a completely guarded drive system See the illustrations on the following page PTO systems with complete guarding include the combine master shield the implement input drive shaft guard and the imp...

Page 128: ...icate with high quality grease before starting work and every 50 operating hours Clean and grease the implement input drive shaft before each prolonged period of non use Molded nipples on the guard ne...

Page 129: ...t stationary parts reducing the potential for damage and accelerated wear A properly installed and maintained chain will increase the service life of the guard 1 Chains must be attached to allow suffi...

Page 130: ...information contact your dealer Drive Shaft Clutch The drive shaft on the Grain Belt Plus header has an over running clutch which ensures uni directional orbiting of the drive shaft There is no torque...

Page 131: ...rby Raise the header table raise the reel stop the engine set the park brake and remove the ignition key before dismounting Install the feeder house lift cylinder locks reel lift cylinder locks Clear...

Page 132: ...as possible Sight down the cutter bar to be sure all of the guards are aligned Tighten guard bolts Bridge Rollers The bridge roller bar aids in guiding the travel of the knife The bridge rollers allow...

Page 133: ...knife drive flywheel and pushing or pulling in the desired direction 2 Remove the bolt 3 Continue turning the knife drive until the other bolt is exposed 4 Remove second bolt along with the section I...

Page 134: ...f the bearing and steel sleeve If any parts are defective replace them to avoid damage to the drive 3 Check the socket head cap screws daily 41 ft lb 56 Nm Rotate the knife drive by hand to be sure th...

Page 135: ...afety lock s on the header lift cylinders 4 If the knife speed is too low start moving spacers and or washers over to the right side of the rotation plate This will increase the knife speed One spacer...

Page 136: ...be installed on the top side of the knife back the side with the SCH Logo so that the protruding inserts of the connector bar will fit snugly into the tapered section holes As the section bolts are t...

Page 137: ...ountersunk sections to allow the knives to overlap If knives are noisy or are overheating check to see if the overlap guards have been properly installed The overlap sections on the overlap strap and...

Page 138: ...ess cutting stress on the knife The joint in the two knives must be centered under a full sickle section with the connector bar centered underneath the joint DO NOT place the joint where two sickle se...

Page 139: ...otos for the location of the reservoirs The pressure in the tubes should be maintained at 20 psi for average cutter bar flotation This pressure can be varied depending on the desired amount of float I...

Page 140: ...es in a full up position A second method of limiting upward movement of the paddles involves increasing the air pressure until the desired resistance is obtained Maintenance As with other components o...

Page 141: ...of the runner into the center recession on the spool 3 With the pin removed from the guard pocket lift up on the crop lifter and insert the guard tooth into the guard pocket 4 Next install the lockin...

Page 142: ...t is not change lock pin positions and if necessary vary number of flat washers until the correct position is found Adapter Plate All Grain Belt Plus tables are equipped with the same style of sub fra...

Page 143: ...ing chart and corresponding layouts to determine which one is correct for your combine Rev 07 07 29 08 141 Combine Model Lateral Tilt Note Gleaner R75 65 72 62 Layout 2 Layout 1 C62 N A Layout 5 A65 L...

Page 144: ...o Bezels Left and right sides are shown here with terminology used in this manual Layout 1 All hardware used Note the position of the top guide plate Rev 07 07 29 08 142 Illustration 13 6 Bezel Compon...

Page 145: ...enter of the subframe The hardware and short support bar holding the first bezels in place should also be removed The web is repositioned to the remaining bezel Layout 4 No guide plates are used both...

Page 146: ...both webs are moved further towards the outer edge of the subframe as indicated to the right The short support bar is used at the top Layout 6 All hardware is used Note the position of the guide plate...

Page 147: ...2 Raise the header shut down the engine and wait for all moving parts to stop before leaving the cab 3 Set the feeder house lift cylinder safety locks in place 4 With light pressure manually move the...

Page 148: ...is available within specified voltage range 9 This type of sensor is adjusted by loosening the two screws shown here and turning the body of the sensor until equal travel up and downward is available...

Page 149: ...finger If it does not reach the lower stop loosen the link arm set screw hold the sensor arm at its center of travel and set a straight line of sight through these parts See Illustration 13 13 Header...

Page 150: ...combines Must use error codes given during calibration on some combines Refer to combine Operator s Manual 3 Begin recording the voltage readings for the maximum upward raised and maximum downward lo...

Page 151: ...red voltage ranges tighten the pivot lock If the sensor arm travel no longer reaches the upper or lower stop move the stop into light contact with the arm 6 Complete the header height control calibrat...

Page 152: ...t be pushed to the rear into the slot of the sensor arm If it is not you will get a very short or small voltage range To change this distance see Illustration 13 14 Clevis Pin Adj on page 145 and proc...

Page 153: ...it moves freely and does not rub against the sensor mount If the link arm is vibrating excessively up and down move the spring to the next hole on the sensor arm towards the rear of the header For so...

Page 154: ...o the sensor arm Some adjustment of the sensor arm may be required and is acceptable so long as it does not cause the voltage range to exceed the established limits Automatic Reel Height Control The a...

Page 155: ...ife manually Automatic Mode Operation The cutter bar must be unlocked floating for this operation In Automatic Mode the controller will automatically lift the reel if the safety set point is exceeded...

Page 156: ...lerate greater movement in the knife before responding Setting the Automatic Reel Height Safety Set Point The Safety Set Point can be programmed when the control system is in Manual Mode To program th...

Page 157: ...er house cylinder locks Shut combine engine off and wait for all moving parts to come to a complete stop 2 Remove the feather plates from the header by first removing the guard nuts that secure the fe...

Page 158: ...he sensor paddle until it is resting on the corner plate As the clamp bolts were loosened earlier it will be necessary to tighten them once the sensor is properly set This will hold the sensor paddle...

Page 159: ...h the ground during field use These plates are located on the bottom of the cutter bar held in place with clips bolted to the guard sections of the knife Changing the Skid Plates To change worn out or...

Page 160: ...tion of the OPERATION chapter in this manual 2 Ensure the header is sitting level on hard flat ground and the tires are blocked both in front and rear 3 Using the jack on the header hitch raise the hi...

Page 161: ...l lights to ensure they are working properly 10 Attach the safety chain from the slow speed transport to the rear of the towing vehicle 11 Crank the jack handle counter clockwise to raise the jack leg...

Page 162: ...wiring harness remains inside the draw bar 3 Set the draw bar onto the back of the header frame by sliding the rear end of the draw bar into the square bracket provided Secure the draw bar in the fron...

Page 163: ...mproves the flow of cut product toward the feeder decks The cross auger is powered by a hydraulic motor that is fed from the left draper motor return port The oil from the cross auger motor then feeds...

Page 164: ...onitor that speed when cutting The sensor employs a pulse wheel from which it reads the reel speed This pulse information is relayed back to the combine electronically through the multi link The senso...

Page 165: ...straight Material buildup on rollers Using a square re punch connector bar holes in draper Clean rollers Draper slipping Draper too loose Roller polished loosing traction Draper is snagging Adjust dr...

Page 166: ...ystem and engage center deck cleanout Material wrapping on auger Narrow feeder house opening Indexing of fingers is incorrect Fore aft adjustment is incorrect Ensure that proper pan inserts and bezels...

Page 167: ...lignment on knife Check for faulty draper motor Check that each draper is running freely Remove and clean cartridge Knife running too slow or too fast 580 600 rpm Low hydraulic oil Relief valve stuck...

Page 168: ...ards Knife gummed up Section bolts not tight Sections on knife back installed on wrong side Repair or replace Soak with diesel fuel Tighten and or replace Remove sections turn knife back over and repl...

Page 169: ...Faulty universal joint bearings Incorrect angle on drive line Replace Verify that rotating pump mount assembly is in correct alignment for combine make Low Pressure Supply line not connected Connect...

Page 170: ...Arms bent or binding Low hydraulic oil Replace cylinder Repair or replace Refer to Combine Manual Right side cylinder does not fully extend Air in system Lift cylinders out of phase Bleed slave cylin...

Page 171: ...ht Tilt cylinder adjusted too short Loosen bolts Adjust tilt cylinder Table Draper running too flat or too steep Tilt cylinder out of adjustment Adjust tilt cylinder Suspension float feels soft Clamp...

Page 172: ...not pick up lodged crop Reel set too high Table set too high Reel set too far back Ground speed too fast for reel speed Crop laying too flat for guards to pick up Lower reel Lower table Move reel for...

Page 173: ...ve double knife drive hydraulic pump with pump mount hydraulic tank gauge wheels and attached hydraulic components All weights are approximate and are subject to change Component 3055 3655 4255 4555 P...

Page 174: ...e Same hydraulic circuit as lateral draper drive and knife drive Reel hydraulically driven using combine hydraulics Header Flotation lateral and vertical leaf spring float system air bag suspension on...

Page 175: ...Nm lb ft Nm lb ft Nm lb ft Nm lb ft 1 4 12 9 17 12 M6 11 8 5 17 12 5 16 25 19 36 27 M8 28 20 40 30 3 8 45 33 63 45 M10 55 40 80 60 7 16 72 53 100 75 M12 95 70 140 105 1 2 110 80 155 115 M14 150 110 2...

Page 176: ...prevent twisting the tube s use two wrenches Place one on the connector body and with the other tighten the swivel nut to the torque shown The torque values shown are based on lubricated connections a...

Page 177: ...turn 5 Tighten straight fittings to torque shown 6 Tighten angle fittings to torque shown while holding body of fitting with a wrench The torque values shown are based on lubricated connections as in...

Page 178: ......

Page 179: ...Honey Bee Manufacturing Ltd Box 120 Frontier Saskatchewan S0N 0W0 Tel 306 296 2297 Fax 306 296 2165 www honeybee ca e mail info honeybee ca Printed in Canada...

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