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HNP Mikrosysteme mzr-2521, Operating Manual

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HNP Mikrosysteme mzr-2521 Operating Manual Download Page 51

7  The startup/shutdown of a pump 

Operating manual mzr-2521 and mzr-2921 

Last update: June 2019 

Technical data subject to change without prior notice!

 

45 

 

7

 

The startup/shutdown of a pump 

7.1

 

Preparing for operation 

After the liquid supply system had been completed, please check once again the 

operating conditions of the micro annular gear pump as according to the 

following points: 

−

 

Are the inlet and outlet tubes or hoses correctly connected? 

−

 

Is the entire liquid supply system clean - that means free of particles, foreign 

bodies, pollution or swarf? 

−

 

Has a filter been installed on the suction side? 

−

 

Has a sufficient amount of the right liquid been supplied? 

−

 

The pump does not run the risk of a longer dry operation? 

−

 

The entire liquid supply system has been checked for leakage? 

−

 

Is it possible to stop the pump by an emergency switch if an unexpected 

malfunction occurs at the first start? 

7.2

 

Startup of the micro annular gear pump 

−

 

Switch on the voltage supply. The micro annular gear pump can now be put 

into operation by turning the potentiometer knob, by sending a nominal 

external voltage signal or with the delivered software (see chapters 8, 9). 

−

 

Start the filling in of the pump at low or middle speed (1000 - 3000 rpm). 

 Warning 

 

Avoid dry operation of the pump over a longer time. The pump should be 

filled in before it is put into operation. 
 

7.3

 

Flushing procedure after use 

After each service the micro annular gear pump should be carefully flushed with 

a non-corrosive, filtered and particle-free flushing liquid (see table 26 / table 27). 

During the flushing procedure the pump should operate at about 3000 rpm and 

if possible against a low pressure (that can be obtained by using a restrictor, a 

capillary or similar). The flushing liquid must be compatible with the delivered 

liquid and be suitable for solving the remaining liquid rests. Depending on the 

application for example water, or isopropanol may be used. If you have doubts 

whether a liquid is suitable for this function or not, please ask the manufacturer 

of the liquid or HNP Mikrosysteme. 

Summary of Contents for mzr-2521

Page 1: ...icro annular gear pumps mzr 2521 and mzr 2921 HNP Mikrosysteme GmbH Bleicherufer 25 D 19053 Schwerin Phone 0385 52190 301 Fax 0385 52190 333 E mail info hnp mikrosysteme de http www hnp mikrosysteme de Last update June 2019 ...

Page 2: ...e copied reproduced or processed This manual has been prepared with care HNP Mikrosysteme does assume no liability for any errors in this manual and resulting consequences Likewise no liability is assumed direct or subsequent damages arising from an incorrect use of the devices While using micro annular gear pumps the relevant standards regarding the specifications of this manual have to be follow...

Page 3: ...operation 10 2 8 General safety instructions 10 3 Transport and intermediate storage 11 3 1 Shipment of the pumps and protection measures 11 3 2 Transport 11 3 3 Intermediate storage 11 4 Description of the micro annular gear pump 12 4 1 Operating principle of the micro annular gear pump 12 4 2 Construction 14 4 3 Construction materials 14 4 4 Liquid supply 15 5 Optional modules 18 5 1 Gear box mo...

Page 4: ... pump 48 7 4 1 Conservation 50 7 4 2 Dismantling of the system 51 7 5 Trouble shooting 52 7 6 Return of the micro annular gear pump to the manufacturer 52 8 Software mzr pump control 53 9 Motion Manager software optional 56 9 1 Direct drive control 56 9 2 Programming of the control unit 58 9 3 Transfer of a mcl file to the drive 58 10 Accessories for microfluidic systems 65 11 Non liability clause...

Page 5: ...1 and mzr 2921 Last update June 2019 iii 18 2 Declaration of media in contact with the micro annular gear pump 80 18 3 Shipment 80 19 Declaration of media in contact with the micro annular gear pump and its components 81 20 Appendix 82 ...

Page 6: ......

Page 7: ...eviously discussed with the pump manufacturer The micro annular gear pumps should not be used for invasive medical applications in which the liquid having had contact with the pump is re introduced to the body The micro annular gear pumps are not to be used in motor vehicles rail vehicles aircraft and spacecraft Approval of the manufacturer necessary Exception The micro annular gear pumps can be u...

Page 8: ...1 General information Operating manual mzr 2521 and mzr 2921 2 Technical data subject to change without prior notice Last update June 2019 The date of release of the present manual figures on the cover ...

Page 9: ...ferent liquid connectors figure 1 shows the version with Ø 2 mm slip fittings on which flexible tubes with internal diameter 2 mm are stuck figure 2 shows the version with a manifold assembly which is screwed and fixed with a holding nut to a preadapted support figure 1 Measurements of the micro annular gear pumps mzr 2521 and mzr 2921 version with fluid connections slip fitting Ø 2 mm figure 2 Me...

Page 10: ...Liquid water 0 2 4 6 8 10 0 0 5 1 1 5 Differential pressure bar Flow rate ml min 6000 5000 4000 3000 2000 1000 Speed rpm Viscosity 16 mPas Liquid oil figure 3 Flow charts of mzr 2521 Liquid water Liquid oil 0 5 10 15 20 0 1 2 3 Differential pressure bar Flow rate ml min 6000 5000 4000 3000 2000 1000 Speed rpm Viscosity 1 mPas Liquid water 0 5 10 15 20 0 1 2 3 Differential pressure bar Flow rate ml...

Page 11: ... 1 rpm 0 0015 ml min 0 003 ml min Max flow rate Q at 6000 rpm 9 ml min 0 54 l h 18 ml min 1 08 l h Min dosage volume 0 25 µl 0 5 µl Differential pressure at viscosity 1 mPas 1 5 bar 3 bar Max applied inlet pressure 1 bar 1 bar Viscosity 0 3 100 mPas 1000 mPas 0 3 100 mPas 1000 mPas Dosage precision CV 1 1 Operating temperature 20 60 C 20 60 C Ambient temperature 20 65 C 20 65 C Storage temperature...

Page 12: ...g 13 mm Length of the motor housing 42 mm Performance parameters Nominal voltage 18 V Max continuous torque 2 47 mNm Power 3 W No load speed at 18 V 12 800 rpm No load speed at 9 V 6000 rpm Max continuous current 217 mA Terminal resistance 21 5 Ω Speed constant 738 rpm V Terminal inductance 0 75 mH Speed range 1 6000 rpm Cable length 150 mm table 2 Technical data of the micro annular gear pumps mz...

Page 13: ...2 Counts per turn 16 Output signal Vcc 5 VDC compatible TTL Power consumption at Vcc 5 VDC max 8 mA Phase difference 90 Operating temperature 20 80 C table 4 Technical data of the digital magnet encoder The motor can alternatively be delivered with a gear box module as reduction gears see chapter 5 1 without encoder see chapter 5 3 with a high resolution encoder 256 counts per turn see chapter 5 4...

Page 14: ...h as the indication of liquid input and output should be followed and kept in a clearly readable condition 2 2 Staff qualification and training The staff operating servicing inspecting and assembling the pumps must evidence the appropriate qualification for these works Areas of responsibility and competence as well as monitoring of the staff must be precisely regulated by the operator in charge If...

Page 15: ...rning Please insure that the totality of the liquid supply system such as tubes hoses filters etc are free from dust or dirt particles Impurities such as metal swarf plastic or glass splinters may impair or damage the pump leading to its failure Warning Please operate the pump with a filter featuring 10 µm or smaller pores It will protect the pump 2 5 Safety instructions for maintenance check and ...

Page 16: ...ng pressure In order to avoid this unwanted movement please integrate non return valves see accessories This applies also to elevated liquid containers Protect the micro annular gear pump and the electric drive against strokes and shocks Under normal working conditions the shaft sealing rings integrated in the pump prevent the liquid from leaking out of the device The micro annual gear pumps are t...

Page 17: ...etrating into the device 3 2 Transport In order to avoid any transport related damage the package must be protected against shocks HNP Mikrosysteme guarantees that all goods leave the factory in the best condition Any noticed damage should be reported to the concerned forwarding agent authorized dealer or to HNP Mikrosysteme as manufacturer 3 3 Intermediate storage Following points concerning pump...

Page 18: ...the induction suction side and simultaneously decrease on the delivery side of the pump see figure 7 A homogenous flow is generated between the kidney like inlet and outlet internal rotor external rotor delivery side induction side inlet outlet figure 6 Principle of the micro annular gear pump figure 7 Operating principle of the micro annular gear pump In the case of rotary displacement pumps the ...

Page 19: ...raulic pressure and the hydraulic resistance tubing narrow passes etc The volumetric efficiency of the pump decreases when the differential pressure rises The viscosity of the handled liquid has an important impact on the volumetric efficiency The volumetric efficiency increases for higher viscosity values because the internal leakage values go down Cavitation is an effect which starting form a ce...

Page 20: ...fluid connectors cap nut figure 8 Layout of the micro annular gear pumps mzr 2521 and mzr 2921 4 3 Construction materials Wetted parts Construction material Housing stainless steel 316L 1 4404 optional nickel silver epoxy resin adhesive Fluid connectors stainless steel 316L 1 4404 Rotors tungsten carbide WC Ni Bearing ceramics and tungsten carbide WC Ni Dynamic sealing shaft sealing graphite reinf...

Page 21: ... the letter S the delivery side with the letter D An arrow in the front of the pump indicates the operating direction of the shaft In order to prevent foreign bodies from penetrating into the pump the liquid inlet and outlet are protected by plastic caps Please remove them before you assemble the pump Manifold assembly The micro annular gear pump with manifold assembly has been designed for integr...

Page 22: ... face Ra 0 8 0 05 0 05 A A A 6 0 3 1 0 0 05 1 5 0 1 9 x 45 1 1 5 1 5 0 1 0 0 05 M 1 6x0 5 figure 9 Dimensions configuration version mzr 2521 M2 and mzr 2921 M2 Installation space version mzr 2521 M2 1 and mzr 2921 M2 1 0 2 0 05 A 2 3 2 3 2x 1 8 25 1 5 2x M3x6 2 6 Flat face Ra 0 8 0 1 A A 0 05 A 0 1 A 0 1 0 1 8 2 9 0 05 0 8 6 0 1 0 1 0 1 5 1 0 05 1 3 22 4 1 5 0 05 0 3 0 1 x 45 figure 10 Dimensions ...

Page 23: ... M2 In order to prevent foreign bodies from penetrating into the pump the liquid inlet and outlet are protected by plastic plugs or screws Warning It has to be taken care the packaging of the O rings that these sit in the scheduled groove properly At not proper location of the O rings the fluid terminal connection can be or get leaky Warning Tighten the cap nut only hand screwed Too firm tightenin...

Page 24: ...Gear box module increases the torque of the drive allowing to deliver highly viscous liquids and provides for a constant operation of the motor at low speeds see chapter 5 1 By pass module for the delivery of minimal constant flow rates down to the nanoliter range see chapter 5 2 Drive without encoder see chapter 5 3 Drive with high resolution encoder enables constant operation of the motor at ver...

Page 25: ...mm see table 7 For pumps with the gear box module the position of the slip fittings to the connection cable is undetermined pump head motor with encoder 10 pole connector connection cable reduction gear fluid connectors figure 12 Micro annular gear pump mzr 2921 with the gear box module figure 13 Measurements of the micro annular gear pump mzr 2521 or mzr 2921 with the gear box module Gear reducti...

Page 26: ...ynamic factor In order to determine the lower flow rate limit both capillaries need to be carefully configured It is possible to obtain flow rates between 1 and 10 000 µl h The by pass module assures dosage of minimal amounts of liquids at a very high constancy of flow and a pressure resistant flow rate figure 14 The by pass module Performance parameters Operating flow rate range 1 10 000 µl h Dif...

Page 27: ...ssures reaching beyond the required pressure level Depending on the difference of pressures between the delivery side of the pump and the system a side current capillary is designed and precisely adjusted so that the desired minimal flow rate is obtained at its outlet The flow charts of the by pass module are verified before the shipment Flow chart examples Flow rate range 100 9000 µl h Flow rate ...

Page 28: ... prior notice Last update June 2019 5 3 Drive without encoder optional The drive without encoder has been designed for use in a close circuit in which the pump works as a simple actuator position not defined cap figure 16 Measurements of the micro annular gear pump mzr 2521 or mzr 2921 without encoder ...

Page 29: ...r turn 256 Output signals at Vcc 5 VDC TTL compatible Power consumption per channel max 5 mA Phase shift 90 Operating temperature range 25 85 C table 10 Technical data of the high definition MR encoder Micro annular gear pumps mzr 2521 and mzr 2921 with a high resolution encoder have the same measurements as a standard pump Please pay attention to the changing encoder setting during the programmin...

Page 30: ...C 12 5 kΩ Inductance per phase 1 kHz 5 5 mH Nominal current per phase 2 current phases 0 25 A Back EMF amplitude 3 5 V k steps s Holding torque 2 current phases 6 mNm Step angle full step 15 Max allowed winding temperature 130 C Thermal time constant 220 s Operating temperature range 40 70 C Weight 12 g table 12 Technical data of the stepper motor figure 18 Measurements of the micro annular gear p...

Page 31: ...Power 11 W No load speed at 9 V 11 583 rpm Max continuous current 0 44 A Terminal resistance phase phase 15 1 Ω Terminal inductance phase phase 525 µH Speed range 1 6000 rpm Ambient temperature 30 125 C Type of Hall effect sensor analog digital analog hall sensors 1000 pulse rev digital hall sensors 3 pulse rev Legend Option for the S KB control unit table 13 Technical data of the brushless DC mot...

Page 32: ...ubject to change without prior notice Last update June 2019 Please notice that the brushless DC motors must imperatively be operated with an adapted control unit The micro annular gear pumps mzr 2521 and mzr 2921 can be delivered for this purpose with optional control units S BL ...

Page 33: ...al 6 2 Mounting of the micro annular gear pump The favored mounting position of the micro annular gear pump is horizontal However if the pump has to be operated vertically the motor must be located above the pump head in order to prevent the liquid from entering into the motor The pump may be installed on a plastic or stainless steel cable screw M20 Warning Install the pump in such a way that in c...

Page 34: ... to a right angle by using an adapted hosecutter Warning Remove the protection caps from the slip fittings of the pump 2 If needed warm up or widen the hose and slip it on the slip fitting till it touches to the housing Pay attention to the correct assembly of the tubing and the pump head in order to keep the default direction of flow If you wish to operate the pump in a reverse direction please c...

Page 35: ...pressing force plain chamfer lock ring ferrule fitting tube pipe figure 21 Fluid connection fitting 1 4 28 UNF stainless steel 1 Cut the tube with a hose cutter to the 90 angle Metal tubing that produce swarf during cutting must be throughoutly cleansed and flushed The smallest piece of swarf in the delivery system may cause failure of the micro annular gear pump 2 Slide the fitting on the hose or...

Page 36: ... increase in at least one of the mentioned terms will require the use of a bigger filtering element or pressurization of the delivered liquid In case no suitable filter for the given high viscosity liquid can be found it is possible to use a filter with slightly larger pore size Prior discussion with HNP Mikrosysteme is here recommended A filter with larger pores is still better than no filter at ...

Page 37: ...Input No 1 input resistance 5 kΩ Nominal analog speed voltage range 10 V Nominal digital speed PWM signal low 0 0 5 high 4 30 V frequency range 100 2000 Hz Output Input No 2 Error state max UB 30 mA no error switched to GND programmed as input low 0 0 5 high 3 5 UB V Input No 3 4 5 TTL logic level low 0 0 5 high 3 5 30 V PLC logic level low 0 7 high 12 5 30 V Program memory 6 6 kBytes Values limit...

Page 38: ...he S ND control unit The pin configuration is indicated in table 3 2 Connect the RS 232 port of the MCBL3006 with a free serial interface of a PC For this purpose use the delivered 9 pole null modem cable 3 Put the potentiometer of the S ND control unit to zero position by turning it clockwise to the limit stop 4 Connect the voltage supply 24 VDC This can be done with the integrated DIN connector ...

Page 39: ...or Motion Controller MCDC3006 Startup of the pump with the S ND control units with network mode NET1 Command All standard units are delivered with node number 0 In order to prepare the units for network operation they must first be individually connected to the PC and set to the desired node address using the FAULHABER Motion Manager A serial network can be constructed using the so called daisy ch...

Page 40: ... screw clamp 24 V GND Pay attention to the correct polarity 6 You may now install the delivered software as described in the chapter 9 While connecting the DC voltage pay attention to the correct polarity otherwise electronics may be damaged Remarks Controller which the manufacturer specifically shipped for the network modus were with the command NET1 SOR0 ANSW0 and DIPROG programmed In order to a...

Page 41: ...l value input Set Value 10 or 3 9 configurable V Status signal Ready Open collector max UB 20 mA no error Ready high impedance Ready Ready GND Connection of Disable Connection of Disable Measurements approx 114 x 100 x 34 mm Weight approx 370 g Working temperature range 0 45 C Values limited in the control unit with the potentiometer table 16 Technical data of the S KD control unit The control uni...

Page 42: ...the micro annular gear pump to the S KD control unit 5 7 8 9 50 kOhm figure 25 Connection of the potentiometer to the S KD control unit normal operation of the micro annular gear pump 6 7 8 9 50 kOhm figure 26 Connection of the potentiometer to the S KD control unit reverse operation of the micro annular gear pump 3 Set the jumper of the control unit according to the table 17 1 2 3 4 5 6 7 8 9 10 ...

Page 43: ... correct polarity otherwise electronics may be damaged Remark The internal potentiometer of the control unit is preset for operation with the micro annular gear pumps mzr 2521 and mzr 2921 and for operation with the external potentiometer Pin Function Potentiometer set P1 nmax 70 P2 IxR 0 P3 Offset 50 P4 Imax 20 P5 Gain 10 table 18 Default set of the internal potentiometer Pin Function Potentiomet...

Page 44: ...ontroller which may be precisely adjusted also at low motor speeds A set of inputs and outputs enable the user to adjust the motor control such as the nominal value input the sense of rotation input enable input error output and speed signal output At the delivery the parameters of the control unit S KG 21 are preset for operation with the micro annular gear pumps mzr 2521 and mzr 2921 Also the an...

Page 45: ...10 kΩ Voltage level 0 5 V Current signal 4 20 mA Sense of rotation input L R low 0 0 5 high 4 UB low for clockwise operation V Enable input Enable low 0 0 5 high 4 UB low Enable high Enable optional V Error output Error Open collector max 50 mA high 4 UB no error Speed signal output Enc_out Open collector max 50 mA Encoder signal channel A Weight with housing 35 g Values limited in the control uni...

Page 46: ...ltage Analog nominal signal Potentiometer operating mode 0 10 V operating mode 4 20 mA operating mode connected with two jumper pins P1 and P2 connected with the jumper pins P3 and P4 connected with the jumper pins P5 P6 and P7 P8 10 kΩ K3 K4 K5 24 VDC GND 5 V_out An_in SGND Error Enc_out Enable L R P1 K4 K5 Command value 0 10 V 24 VDC GND 5 V_out An_in SGND Error Enc_out Enable L R P1 K4 K5 Comma...

Page 47: ...t a 6 pole motor connector has been used for a more compact design In order to allow connection of the micro annular gear pump to the S KG control unit the latter is delivered with an adapter cable The following description has for purpose to show you how to operate the pumps equipped with a 10 pole motor connector without the adapter cable and with the control unit S KG In order to replace the 10...

Page 48: ...ak output current Imax 700 mA Speed range 10 6000 rpm Input No 1 input resistance 5 kΩ Nominal analog speed voltage range 10 V Nominal digital speed PWM signal low 0 0 5 high 4 30 V frequency range 100 2000 Hz Input No 2 open collector max UB 30 mA no error switched to GND programmed as input low 0 0 5 high 3 5 UB V Input No 3 TTL logic level low 0 0 5 high 3 5 30 V PLC logic level low 0 7 high 12...

Page 49: ...Ph B orange Phase C Ph C yellow Hall sensor A Hall A green Hall sensor B Hall B blue Hall sensor C Hall C grey Voltage 5 V Vcc red Ground SGND black table 25 Pin configuration of the motor 2 Connect the RS 232 port of the MCBL3006 with a free serial interface of a PC For this purpose use the delivered 9 pole null modem cable 3 Put the potentiometer of the S BL control unit to zero position by turn...

Page 50: ...sible to adjust speed of the pump with a standard signal 0 10 V For this purpose it is necessary to plug the jumper on the S BL control unit from the AnalogPoti to the AnalogExtern The serial interface does not need to be connected In case of an overcurrent error the green status LED on the S BL control unit turns red The standard programs memorized in the motor control unit may be started with th...

Page 51: ...ear pump Switch on the voltage supply The micro annular gear pump can now be put into operation by turning the potentiometer knob by sending a nominal external voltage signal or with the delivered software see chapters 8 9 Start the filling in of the pump at low or middle speed 1000 3000 rpm Warning Avoid dry operation of the pump over a longer time The pump should be filled in before it is put in...

Page 52: ...ro annular gear pump Warning Please make sure that the pump components and particularly O rings and sealing are resistant to the employed flushing liquid see table 27 Warning The flushing liquid solvent and the recommended duration of the flushing procedure depend on the delivered liquid see table 26 The indicated flushing liquids are simple recommendations and should therefore be checked by the u...

Page 53: ...hesives 50 60 Not specified for further information please contact HNP Mikrosysteme table 26 Selection of the flushing liquid solvent and the duration of the flushing cycle depending on the delivered liquid Warning Please make sure that the pump components and particularly O rings and sealing are resistant to the employed flushing liquid see table 27 Shaft sealing O ring material Flushing liquid P...

Page 54: ...the pump the following steps should be followed Flush the pump with a filtered and particle free flushing liquid solvent see chapter 7 3 After the flushing procedure decrease speed of the pump to 0 rpm Fill the pump with a suitable conservation liquid see chapter 7 4 1 Remove the pump from the system see chapter 7 4 2 By proceeding as shown in the diagram see figure 31 you may prepare the pump for...

Page 55: ... pump Selection of flushing liquid FL Drain the pump Right flushing liquid Is the pump resistant Selection of conservation liquid CL CL adequate Is the CL compatible with pump Is the CL compatible with the last FL Nature of the CL Let the gas through the pump Fill in CL Desinstall the pump Close the liquid ports End of conservation procedure New operation after the conservation procedure liquid ye...

Page 56: ...ipulated liquid table 27 The indicated conservation liquids are simple recommendations and should therefore be checked by the user as to their compatibility and suitability The figure 32 presents the diagram of conservation liquid selection Remark This diagram is repeated as a part of the figure 31 Shutdown procedure After the cleansing procedure the pump should be filled with a suitable conservat...

Page 57: ...g properties Warning may resinate or deteriorate with time nitrogen o is not a solvent may leave deposits after drying out air compressed air is not a solvent may leave deposits after drying out Legend good suitable o satisfactory bad inadequate table 28 Selection of the conservation liquid In order to prevent dust particles and foreign bodies from penetrating into the pump or the conservation liq...

Page 58: ...ular gear pump to the manufacturer For the return of a micro annular gear pump and components that have already been employed please follow the instructions drain any remaining rests of the delivered liquid from the pump flush the pump with an adapted solvent remove the filter elements from integrated or loosely delivered filters protect all openings against dust with the delivered protective plug...

Page 59: ...will be configured as according to speed profile which is set for such values as Max velocity and the Acceleration The maximal allowable speed values extend from 1 to 6000 rpm and the acceleration values from 1 to 2000 rotation s A dosage task can be initiated with the Start button or by pressing the enter key The task may be stopped either with the Stop button or by pressing once again the enter ...

Page 60: ... weight of the delivered liquid The calibration factor may be calculated according to the following formula value delivery Actual value delivery Desired quantity Actual quantity Desired factor n Calibratio In practice due to the high precision of the system the value of the calibration factor will only slightly exceed 1 figure 33 Setup window in the Dosage operating mode ...

Page 61: ...Software mzr pump control Operating manual mzr 2521 and mzr 2921 Last update June 2019 Technical data subject to change without prior notice 55 figure 34 Setup window in the Continuous flow operating mode ...

Page 62: ... example the mzr pump control software you may still download this program from the web site http www hnp mikrosysteme de download center html or the web site www faulhaber com menu support download Here the latest version is always available in English and German After the installation the Motion Manager program may be loaded from the Faulhaber Motors folder from the Windows start menu In order t...

Page 63: ...9 ml min mzr 2921 18 ml min Analog input operating mode Set the nominal speed with potentiometer or by connecting a voltage signal to the analog input An example for discrete dosage Command Description SOR0 LR320 M LR640 M SOR1 Set the nominal speed via the RS 232 interface Load a relative position of 320 to the control unit 320 5 rotation cycles displaced volume mzr 2521 7 5 µl mzr 2921 15 µl Rem...

Page 64: ...or motion controller language Various parameters of the drive such as the maximal speed the acceleration the number of rotations to be executed the allowable current load and the parameters of the PI controller may be programmed Furthermore it is possible to program short movement sequences which will be saved in the independent memory of the drive and then autonomously executed A diskette with mc...

Page 65: ... mzr 2521 and mzr 2921 Last update June 2019 Technical data subject to change without prior notice 59 figure 37 File selection window The mcl file is transferred to the drive by selecting Terminal Transfer Configuration file from the menu see figure 38 ...

Page 66: ...pears with the enquiry if the mcl files should be transferred to the Motion Controller answer by clicking on the Yes button In order to save the configuration and the programmed operation files in the EEPROM please confirm the dialogue window with OK see figure 39 With this confirmation the program will be saved in the memory with a resident status and will be available for future operation figure...

Page 67: ...mzr 2921 Description Speed is controlled by potentiometer of the controller Hardware Motor Maxon RE 13 Steuerung MCDC3006S on motion controller S ND Date 2007 08 20 Copyright 2007 HNP Mikrosysteme GmbH Parchim Germany Important Turn the potentiometer on the connection panel into zero position by turning clockwise to the right stop motion device Then transfer this file with menu command Terminal Tr...

Page 68: ...Number STW1 Load Step Width STN16 Load Step Number ENCRES64 Load Encoder Resolution CORRIDOR10 Load Corridor DEV50 Load Deviation DCE200 Delayed Current Error 1 100 Sek SIN0 Sinus Commutation SETPLC Set PLC Inputs EN Enable Drive COMPATIBLE0 Deactived Compatible Mode SR18 Load Sampling Rate ms 10 NET0 Set netwerk Mode NE0 Notify Error NODEADR0 Define Node Address ANSW1 Asynchron Answer activated V...

Page 69: ...otor Maxon RE 13 Steuerung MCDC3006S on S ND Date 2007 08 20 Copyright 2006 HNP Mikrosysteme GmbH Parchim Germany Important Turn the potentiometer on the connection panel into zero position by turning clockwise to the right stop motion device Then transfer this file with menu command Terminal Transfer configuration file to the pump Save the transferred settings into the EEPROM Program sequence PRO...

Page 70: ...s DEC1000 Load Command Deceleration U s POR1 Load Velosity Proportional Term I20 Load Velosity Integral Term PP140 Load Position Proportonal Term PD6 Load Position D Term CI16 Load Current Intergral Term SR18 Load Sampling Rate ms 10 CORRIDOR100 Load Corridor SP6000 Load Command Velocity U min SIN0 Sinus Commutation MV0 Minimum Velocity MAV25 Minimum Analog Voltage SETPLC Set PLC Inputs LL60000000...

Page 71: ...rs and non return valves that are best adapted to your micro annular gear pump We will eagerly share our long date experience as far as component selection is concerned 11 Non liability clause HNP Mikrosysteme GmbH shall not be liable for damages resulting form the non respect of instructions comprised in this operating manual It remains at the responsibility of the user to conform to all laws rul...

Page 72: ... small internal diameter a too low NPSHA value The tubing or the fluid connection on the suction side are not tight Please check the intake connection and the tubing Air bubbles in the system tubes valves If the viscosity of the liquid is too high apply pressure on the suction side Check the pressure exerted on the primary liquid tank An external non return valve does not open Check the non return...

Page 73: ...essure on the primary liquid tank Stop the delivery of compressed air on the primary liquid tank The liquid tank is at a higher level than the dosing needle Place the liquid tank at the same or slightly lower level as the pump 9 Liquid leaks out of the sealing module Too high pressure on the sealing liquid supply cartridge or defective sealing Stop pressurizing the sealing liquid supply cartridge ...

Page 74: ...or has been shut down by the thermistor Return the pump to the manufacturer 18 The pump is noisy Wear out of the pump or defective components Do not continue to operate the pump return it to the manufacturer for maintenance 19 Overcurrent Particles in the delivered liquid Rinse the pump The pump operates with difficulty Dosing needle is damaged Needle should be cleansed flushed or exchanged Tubing...

Page 75: ...red by this Directive However it may be a part of a machine or installation EMC Directive 2014 30 EU The Directive on Electromagnetic Compatibility EMC applies to all electronic and electrical devices installations and systems Consequently the Motion Controller of the micro annular gear pump is covered by the EMC Directive RoHS Directive 2011 65 EU To our knowledge our products delivered to you do...

Page 76: ...magnetic disturbances in that environment 13 1 1 EMC Directive and Standards Comformity was proven by proof of compliance with the following harmonized standards by the company Dr Fritz Faulhaber EN 61000 6 4 10 01 Generic standards Emission standard for industrial environments EN 61000 6 2 10 01 Generic standards Immunity for industrial environments These standards prescribe certain standardised ...

Page 77: ...ed operation is the operation according to the technical data and the manual Restrictions If the micro annular gear pumps are used at home in business or in commerce or in small businesses appropriate measures must be taken to ensure that emitted interferences are below the permitted limit a values Installation instructions For the control unit S KG no further conditions must be fulfilled in order...

Page 78: ...out prior notice Last update June 2019 14 Declaration of conformity The delivered micro annular gear pump falls within scope of the following EU directives Machinery Directive 2006 42 EU EMC Directive 2014 30 EU You may request the declarations of conformity for the micro annular gear pumps from us separately ...

Page 79: ...safety and health requirements We confirm the conformity of the product described above to the following standards in terms of applied directives Machinery Directive 2006 42 EU Applied standards are particularly DIN EN 809 DIN EN 60204 1 DIN EN 294 DIN EN ISO 12100 part 1 DIN EN 953 DIN EN ISO 12100 part 2 UVV This statement does not warrant any characteristics in terms of product liability Please...

Page 80: ......

Page 81: ...gulations of the EU guidelines regarding safety and health requirements We confirm the conformity of the product described above to the following standards in terms of applied directives EMC Directive 2014 30 EU Applied standards are particularly EN 61000 6 4 10 01 Generic standards Emission standard for industrial environments EN 61000 6 2 10 01 Generic standards Immunity for industrial environme...

Page 82: ......

Page 83: ...In order to prevent a strong wearout of the pump the pump should be shut down properly after every application as described in the chapter 7 3 A supplementary flushing procedure with a neutral flushing liquid see chapter 7 3 also slows down the wearout process of the pump It is not allowed to open or dismantle the micro annular gear pumps The warranty extincts with the expiry of the legal warranty...

Page 84: ...hout prior notice Last update June 2019 16 Contact person Development and application assistance service and accessories Mr Sven Reimann Phone 49 0 385 52190 349 Service and maintenance Mr Steffen Edler Phone 49 0 385 52190 307 Drive and control technology Mr Lutz Nowotka Phone 49 0 385 52190 346 ...

Page 85: ...HASTELLOY is a registered trademark of Haynes International Inc Aflas is a registered trademark of ASAHI Glass Ltd Microsoft Windows are registered trademarks of Microsoft Corporation in the USA and in the other countries Cavro is a registered trademark of Tecan Systems Inc Other product names or descriptions not mentioned above are possibly registered trademarks of related companies Patents Micro...

Page 86: ...specified in the corresponding declaration form 18 2 Declaration of media in contact with the micro annular gear pump The staff performing the repair or maintenance works must be informed about the condition of the micro annular gear pump before starting any work on the device The Declaration of media in contact with the micro annular gear pump should be filled in for this purpose The declaration ...

Page 87: ...which had contact with dangerous substances could not be properly cleansed prior to shipment we reserve the right to entrust a specialized company with cleansing of the device The return of the pump in original packing is advisable It is necessary in order to protect the employees and delivery staff Nature of media contact explosive toxic toxic byproducts carcinogenic irritant oxidizing radioactiv...

Page 88: ...921 82 Technical data subject to change without prior notice Last update June 2019 20 Appendix Layouts Operating manual for the S KD control unit Operating manual for the S KG control unit optional Operating manual for the S BL control unit optional ...

Page 89: ...20 Appendix Operating manual mzr 2521 and mzr 2921 Last update June 2019 Technical data subject to change without prior notice 83 figure 40 Layout mzr 2521 mzr 2921 ...

Page 90: ...20 Appendix Operating manual mzr 2521 and mzr 2921 84 Technical data subject to change without prior notice Last update June 2019 figure 41 Layout mzr 2521 M2 mzr 2921 M2 ...

Page 91: ...20 Appendix Operating manual mzr 2521 and mzr 2921 Last update June 2019 Technical data subject to change without prior notice 85 figure 42 Layout mzr 2521 M2 1 mzr 2921 M2 1 ...

Page 92: ...20 Appendix Operating manual mzr 2521 and mzr 2921 86 Technical data subject to change without prior notice Last update June 2019 figure 43 Layout mzr 2521 mzr 2921 with brushless DC Motor ...

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