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Hilti DS TS 5-SE, Operating Instructions Manual, Page: 2 / 40

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Openings for light and other flush-
cutting applications

Perimeter walls

Parapets and balconies

Slits and joints

Doors and windows in masonry

Openings and extensions to openings
for doors and windows

Light-duty cutting applications on stairs

Facade slabs

Summary of Contents for DS TS 5-SE

Page 1: ...Operating instructions en DS TS 5 SE ...

Page 2: ...her flush cutting applications Perimeter walls Parapets and balconies Slits and joints Doors and windows in masonry Openings and extensions to openings for doors and windows Light duty cutting applications on stairs Facade slabs ...

Page 3: ...d receive training from a Hilti representative These are the prerequisites for efficient safe operation of the system We would like to wish you every success in your work and thank you for placing your confidence in Hilti products Safety precautions 1 General warnings 4 2 Safety precautions when setting up fastening and operating the DS TS 5 SE electric wall saw 4 3 General safety precautions 5 4 ...

Page 4: ... come into contact with the skin or eyes Wear protective clothing protective gloves and goggles With regard to environmental aspects allowing these slurries to flow directly into rivers lakes or the sewerage system without suitable pre treatment is problematical 1 1 1 2 1 3 1 4 1 5 1 6 1 7 4 Safety precautions Disposal procedure In addition to the following recommended pre treatment procedures the...

Page 5: ...ripheral speed of 2 6 3m 3m m 3m 3m STOP STOP STOP STOP 3m 3m 3m 1m m STOP STOP STOP STOP 2 7 5 63 m s and in conformance with the requirements of EN 13236 Wear suitable clothing Do not wear loose cloth ing or jewellery which could become caught in moving parts of the machinery Wear a helmet protective gog gles protective gloves safety shoes or boots ear pro tectors and a hair net if you have long...

Page 6: ... risk due to parts becoming worn or damaged Check that the electric wall saw and its accessories are in good condition and functioning correctly before use Pay par ticular attention to the condition of wearing parts such as the blade guard holder rubber end stop blade mount 3 1 3 6 3 5 3 4 3 3 3 2 3 7 3 9 3 8 Safety precautions ing screws blade mounting screws for flush cutting etc Check that all ...

Page 7: ... or dis assembling the saw As an additional safety measure we recommend pressing in the emergency OFF button Electric power cables and in particular their plug connections should be kept dry When unplugging pull the plug and not the cable Protect the electric cable from sharp edges and heat Do not allow it to come into con tact with oil Use only approved electric extension cables with conductors o...

Page 8: ...unction with the special ly designed DS BE wall saw blades 1 4 1 5 2 Nominal technical data for the DS TS 5 SE electric wall saw Saw DS TS 5 SE 3 400 V DS TS 5 SE 3 200 V Nominal power P1 5 kW 5 kW Nominal voltage 400 V 50 60 Hz 3 P PE 200 V 50 60 Hz 3 P PE Nominal current maximum fuse rating 16 amps 32 amps RCD circuit breaker at the jobsite power supply connection max 30 mA max 30 mA Protection ...

Page 9: ...ed through neutral test agency Hilti Corporation Dietmar Sartor Johannes Wilfried Huber Head of BA Quality and Senior Vice President Process Management Business Unit Diamond Business Area Electric Tools Accessories 01 2010 01 2010 Hilti registeredtrademark ofHiltiCorporation Schaan Liechtenstein Made in Liechtenstein DS TS5 SE 3x200 V max Ø IP 65 800 1200 rpm 200V 276065 50 60 Hz 3P PE 32 A P1 5 k...

Page 10: ...339 269 mm Weight of saw head approx 28 kg 4 1 379 234 269 145 78 128 50 232 230 21 5 338 5 16 376 175 339 131 145 295 69 110 Dimensions mm 90 M 10 1 25 4 110 1 2 3 4 쐃 Centering spindle 쐇 Special flush fastening screw 쐋 Pitch circle of flush cutting mount Flange outside diameter View A Saw blade mounting flange ...

Page 11: ...the basic equipment the following items can be stowed in the trolley box 1 rotary hammer drill e g Hilti TE 15 C 3 4 saw blades e g DS BE 500 700 745 Trolley The maximum total permissible weight of the trolley is 180 kg Lifting the trolley by crane is permissible only at the lifting point foreseen for this purpose When transporting the equipment all items must be secured to prevent movement or fal...

Page 12: ...or automatic advance or plunge for controls 쐋 and movement 쐂 Rapid movement for 쐄 For rapid advance and plunge movement when saw blade drive is switched off 쐆 Cooling water ON OFF water valve Controls cooling water supply to saw blade Water flows when no power is connected 쐊 Emergency OFF Press in an emergency Leave in depressed position when setting up or changing blades etc When ready to restart...

Page 13: ...er output I During sawing power output of the saw blade drive is displayed e g 100 Supplied voltage I During sawing supplied voltage is displayed when ON OFF switch 쐃 is turned to start Fault indicator I Displays the applicable error message e g Er01 씌 Warnings I Do NOT operate the wall saw without the blade guard and rail end stops in position 씍 Service indicator I Lights up after 100 operating h...

Page 14: ...aw Cable length 7 m Caution Connect the electric wall saw only to the specified mains voltage Please refer to the rating plate 쐏 Remote control connection Socket for the remote control cable 쐄 Cooling water supply connection Cooling water supply connection with standard Gardena coupling The water serves to cool the electric motors the control electronics and the saw blade 쐂 Cooling water return co...

Page 15: ...ers 쐈 DS RFSI rail support 쐉 DS RCSI rail connector 씈 DS ESSI end stop 씉 D R 100 230 SI rail 6 2 DS BG 5 E blade guard No Designation 쐃 DS BG 5 ES standard blade guard 700 745 mm dia 쐇 DS BG 5 EC corner blade guard 700 745 mm dia 쐋 DS BG 5 EF flush cut blade guard 700 745 mm dia The same blade guard is used for 500 mm dia saw blades 6 3 11 13 3 8 5 10 13 11 12 9 4 7 1 2 14 7 5 6 1 3 2 10 4 Technic...

Page 16: ...1 7 1 5 1 Preparations at the workplace Warnings and safety precautions Read and observe the Safety precautions section before operating the DS TS 5 SE electric wall saw Power connection Always ensure that the electric power cable from the mains or from a generator contains an earth ground conductor and that this conductor is connected The electric power connection at the jobsite must fulfil the f...

Page 17: ...tant The drilling dust must always be blown out of the anchor hole after drilling Alternative fastening methods such as Hilti HIT adhe sive anchors or threaded rods in through holes may be used on masonry rough stone walls or similar materi als Unevenness or variations in the level of the concrete sur face can be easily compensated by setting the rail sup port angle adjustment correspondingly 2 1 ...

Page 18: ...ting sequence 1 Mark and drill the anchor holes 2 Place the anchors and mount the rail supports 3 Mount the rail with the carriage 4 Using the built in bubble level on the carriage bring the rail into vertical or horizontal alignment Tighten the anchor fastening screws 5 Mount the saw head on the carriage 6 Fit the saw blade 7 Adjust the blade angle so that the saw blade is at 90 to the wall or at...

Page 19: ...lamping piece Knurled head screw M12 fastening nut with collar 쐅 Fastening fork 360 pivot 2 3 3 10 5 4 9 7 8 2 1 6 360 Mounting the D R 100 230 SI rail on the rail support 쐃 Slide the clamping piece into the rail profile The knurled head screw a can be tightened to prevent movement or loss of the clamping piece Slide the clamping piece onto the fastening fork of the rail support Use the 19 mm AF o...

Page 20: ...n the M12 nut securely No Designation 쐃 Rail connector Clamps 2 M 12 nut with collar 19 mm AF Rail 1 Rail 2 2 7 4 5 1 3 2 Distance between rail supports extending the rails The distance between 2 rail supports must not exceed 170 cm The rails may be shortened to any desired length as required The cut must be made exactly in the middle of one of the openings for the pinion teeth Burrs should be rem...

Page 21: ...rt with rail 쐆 Saw head mounting guides Cable protector 2 9 2 3 6 1 4 5 7 5 8 Possible rail support positions all dimensions in cm Width of saw cut Flush cut at bottom In the example shown the rail can be repositioned without having to detach the wall saw from it 1 Run the saw along the rail to the pivot point 2 Release the clamping piece from the rail support at the other end of the rail 3 Pivot ...

Page 22: ...e saw blade Select the suitable saw blade specification depending on the material to be cut Saw blade diameter 500 or 700 745 mm Observe the correct direction of rotation when mount ing the saw blade The direction of rotation of the dri ve spindle is indicated on the saw arm counter clock wise as seen when facing the blade mount Fit the saw blade flange and tighten the central fas tening screw wit...

Page 23: ...s the plastic plugs should be reinserted after completion of flush cutting No Designation 쐃 Saw arm Saw blade Saw blade fastening screws 6 mm internal hex wrench with T grip Saw blade mounting flange Plastic plugs M10 3 piece 쐆 Plastic plugs M12 1 piece 2 15 Connecting the remote control unit power and water No Designation 쐃 Connect the bayonet type plug of the DS RC TS 5 E remote control unit to ...

Page 24: ...ess and steel reinforcement content I Blades of the types RC and BC feature short tooth design I The information and direction of rotation shown on the sticker must be observed Note The instruction Max 1700 r p m 63 m s according to VBG 49 refers to the applicable standards regulations The recommended speeds for sawing an be found in the table in section 3 2 I Flush cutting Use the special M10 cou...

Page 25: ...00 r p m with blades of 700 745 mm in diameter is not permis sible Guide values for the DS TS 5 SE electric wall saw Saw blade dia Speed Cutting speed mm rpm m sec 500 1200 31 700 850 1000 31 37 745 800 1000 31 39 Basic rules concerning blade peripheral speed or cutting speed The blade peripheral speed or respectively the spin dle speed rpm should be reduced when the concrete contains hard aggrega...

Page 26: ...ed to its maximum depth 3 4 Example A Concrete 500 mm dia blade 700 mm dia blade 745 mm dia blade S cm A cm A cm A cm 10 7 4 3 15 13 8 6 20 13 11 25 20 17 30 32 Example A Saw blade diameter 500 mm Concrete thickness S 15 cm Overcutting distance A 13 cm Concrete 500 mm dia blade 700 mm dia blade 745 mm dia blade S cm B cm B cm B cm 10 20 24 25 15 22 28 30 20 31 33 25 33 35 30 37 Example B Saw blade...

Page 27: ...der strap The water regulation valve should be set to Return or Saw blade The safety precautions must be observed 4 1 Operation during the sawing procedure Numbering Please also refer to section 5 1 Operating controls on the remote control unit No Designation 1 Turn on the water supply from the jobsite 쏹 23 and adjust the water regulation valve 씎 to the desired water flow rate 2 Turn the main swit...

Page 28: ...icator 씋 is now active At the end of the cut increase cutting depth plunge as necessary select the advance direction and continue sawing see paragraphs 7 and 8 10 When the cut has been completed lift the saw arm up into the 90 vertical position 쏹 22 and advance the saw along the rail to the desired position Set to idling speed switch off the saw blade drive II Í I set the water valve 쐆 to the 0 po...

Page 29: ...ide cut and cutting sequence Please refer to the sticker on the rear of the DS RC TS 5 E remote control unit Cut Blade Diameter Depth of Cut Total Cutting Depth Sawing Arm Position Power 1 500 mm 4 cm 4 cm always trailing 65 2 500 mm 7 cm 11 cm preferably trailing 100 3 500 mm 7 cm 18 cm preferably trailing 100 4 700 745 mm 6 cm 24 cm preferably trailing 100 5 700 745 mm 4 6 cm 28 30 cm preferably...

Page 30: ...afety precaution 4 8 5 Dismantling the saw system Advance the saw head 쐃 to the desired position and bring the saw arm to its highest point at 90 to the rail ready for fitting the saw blade the next time Switch off the power by turning the main switch on the saw head to 씏 0 switch returns to the middle position when released Before disassembly of the wall saw can begin the sawn out concrete blocks...

Page 31: ...eater the material removal performance of the saw blade This not only results in greater cutting power it also greatly reduces the tendency of the segments to become polished 6 2 5 1 2 4 3 A B Example A Example B A Example A B Example B No Designation 쐃 Saw blade steel disc 쐇 Direction of rotation of blade Diamond segment 쐏 Individual diamond 쐄 Angle of the back of individual diamonds Overcutting ...

Page 32: ...e can be resharpened in three different ways 1 Using a Hilti sharpening plate Use wedges to clamp the sharpening plate directly against the rail support between the base material and the guide rail The rotating saw blade should then be allowed to make a cut across the sharpening plate 2 or 3 times with out using any water The sharpening plate must be moved approx 1 cm after each cut Tip In order t...

Page 33: ...rator for personal protection Hex screw M12 40 10 Fastening the rail support Hex screw M12 70 10 Fastening the rail support Washer 10 Fastening the rail support Nut with collar M12 20 Fastening the rail support Rail clamp assembly 1 Fastening the rail support DS ESS 1 end stop 3 End stop on the rail stops saw at end of rail Steel wedge 4 Securing the concrete block Rubber fastener for guard 2 Fast...

Page 34: ...individual guide rollers to ensure no play the carriage should be pushed on the rail with only one pair of rollers at a time Service We recommend that the DS TS 5 SE electric wall saw is inspected at a Hilti service after every 100 operating hours This will ensure that the saw is ready for use when needed Checks and inspections The electrical and mechanical safety of the saw system and its accesso...

Page 35: ...aw the blade from the cut by way of the advance plunge movement Remedy the cause of the blade sticking and restart the sawing operation Have the fault repaired by Hilti Service if the symbol still lights Symbol 12 lights Machine is beginning The protective overheating Increase the cooling water to overheat cut out will be activated flow rate 2 4l min 4 6 bar if operation continues with 18 C unchan...

Page 36: ...r main Motor speed sensor out of Have the fault repaired by Hilti motor runs only slowly adjustment or defective Service No symbols light Saw is connected and main Faulty electric supply Disconnect the electric supply no display switch on but display on connection and have the connection remote control unit remains Electric supply saw or checked by an authorized inactive remote control unit defect...

Page 37: ...emote control unit electronics defective Have the fault repaired by Hilti Service Error Er07 Malfunction Remote control unit Replace the remote control unit electronics defective Have the fault repaired by Hilti Service Error Er11Error Er11 Malfunction Saw head Have the fault repaired by Hilti electronics defective Service Error Er12 Malfunction Saw head Have the fault repaired by Hilti electronic...

Page 38: ...ls Dispose of the individual parts Pos Part assembly Main material Recycling 쐃 Rail support Aluminium Scrap metal 쐇 Rail Steel Scrap metal 쐋 Carriage Aluminium Scrap metal 쐏 Saw head casing Aluminium Scrap metal 쐄 Pivoting arm Aluminium Scrap metal 쐂 Blade guard Plastic Plastic recycling 쐆 Electric mains cable Copper synthetic sheath Scrap metal 쐊 Saw blade drive motor Steel and copper Scrap metal...

Page 39: ...nal Hilti consumables components and spare parts may be used with the product This warranty provides the free of charge repair or replacement of defective parts only Parts requiring repair or replacement as a result of normal wear and tear are not covered by this warranty Additional claims are excluded unless stringent nation al rules prohibit such exclusion In particular Hilti is not obligated fo...

Page 40: ... of Hilti Corp Schaan W 2373 0310 1 en 1 Printed in Liechtenstein 2010 Right of technical and programme changes reserved S E O Hilti Corporation LI 9494 Schaan Tel 423 2342111 Fax 423 2342965 www hilti com 334139 F 334139 334139 ...

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