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a)

Maintain a firm grip on the power tool and po-

sition your body and arm to allow you to resist

kickback forces. Always use auxiliary handle, if

provided, for maximum control over kickback or

torque reaction during start-up.

The operator can

control torque reactions or kickback forces, if proper

precautions are taken.

b)

Never place your hand near the rotating acces-

sory.

Accessory may kickback over your hand.

c)

Do not position your body in the area where power

tool will move if kickback occurs.

Kickback will

propel the tool in direction opposite to the wheel’s

movement at the point of snagging.

d)

Use special care when working corners, sharp

edges etc. Avoid bouncing and snagging the ac-

cessory.

Corners, sharp edges or bouncing have a

tendency to snag the rotating accessory and cause

loss of control or kickback.

e)

Do not attach a saw chain woodcarving blade or

toothed saw blade.

Such blades create frequent

kickback and loss of control.

5.4 Safety warnings specific for grinding and

abrasive cutting-off operations

a)

Use only wheel types that are recommended for

your power tool and the specific guard designed

for the selected wheel.

Wheels for which the power

tool was not designed cannot be adequately guarded

and are unsafe.

b)

The grinding surface of centre depressed wheels

must be mounted below the plane of the guard lip.

An improperly mounted wheel that projects through

the plane of the guard lip cannot be adequately

protected.

c)

The guard must be securely attached to the power

tool and positioned for maximum safety, so the

least amount of wheel is exposed towards the op-

erator.

The guard helps to protect operator from bro-

ken wheel fragments, accidental contact with wheel

and sparks that could ignite clothing.

d)

Wheels must be used only for recommended ap-

plications. For example: do not grind with the

side of cut-off wheel.

Abrasive cut-off wheels are

intended for peripheral grinding, side forces applied

to these wheels may cause them to shatter.

e)

Always use undamaged wheel flanges that are of

correct size and shape for your selected wheel.

Proper wheel flanges support the wheel thus reduc-

ing the possibility of wheel breakage. Flanges for

cut-off wheels may be different from grinding wheel

flanges.

f)

Do not use worn down wheels from larger power

tools.

Wheel intended for larger power tool is not

suitable for the higher speed of a smaller tool and

may burst.

5.5 Additional safety warnings specific for abrasive

cutting-off operations

a)

Do not "jam" the cut-off wheel or apply excessive

pressure. Do not attempt to make an excessive

depth of cut.

Overstressing the wheel increases the

loading and susceptibility to twisting or binding of

the wheel in the cut and the possibility of kickback or

wheel breakage.

b)

Do not position your body in line with and behind

the rotating wheel.

When the wheel, at the point

of operation, is moving away from your body, the

possible kickback may propel the spinning wheel

and the power tool directly at you.

c)

When wheel is binding or when interrupting a cut

for any reason, switch off the power tool and hold

the power tool motionless until the wheel comes

to a complete stop. Never attempt to remove the

cut-off wheel from the cut while the wheel is in

motion otherwise kickback may occur.

Investigate

and take corrective action to eliminate the cause of

wheel binding.

d)

Do not restart the cutting operation in the work-

piece. Let the wheel reach full speed and carefully

re-enter the cut.

The wheel may bind, walk up or

kickback if the power tool is restarted in the work-

piece.

e)

Support panels or any oversized workpiece to

minimize the risk of wheel pinching and kickback.

Large workpieces tend to sag under their own weight.

Supports must be placed under the workpiece near

the line of cut and near the edge of the workpiece on

both sides of the wheel.

f)

Use extra caution when making a "pocket cut"

into existing walls or other blind areas.

The pro-

truding wheel may cut gas or water pipes, electrical

wiring or objects that can cause kickback.

5.6 Safety warnings specific for wire brushing

operations

a)

Be aware that wire bristles are thrown by the

brush even during ordinary operation. Do not

overstress the wires by applying excessive load

to the brush.

The wire bristles can easily penetrate

light clothing and/or skin.

b)

If the use of a guard is recommended for wire

brushing, do not allow any interference of the

wire wheel or brush with the guard.

Wire wheel or

brush may expand in diameter due to work load and

centrifugal forces.

5.7 Additional safety rules
5.7.1 Personal safety

a)

Breathing protection must be worn if the power

tool is used without a dust removal system for

work that creates dust.

b)

Improve the blood circulation in your fingers by

relaxing your hands and exercising your fingers

during breaks between working.

c)

Avoid touching rotating parts. Switch the power

tool on only after bringing it into position at the

workpiece.

Touching rotating parts, especially ro-

tating drill bits, discs or blades, etc. may lead to

injury.

d)

Always lead the supply cord and extension cord

away from the power tool to the rear while work-

en

8

Printed: 09.12.2013 | Doc-Nr: PUB / 5164435 / 000 / 00

Summary of Contents for DAG 500-D

Page 1: ...DAG 500 D Operating instructions en Mode d emploi fr Manual de instrucciones es Printed 09 12 2013 Doc Nr PUB 5164435 000 00 ...

Page 2: ...1 This Product is Certified Ce produit est homologué Producto homologado por Este produto está registrado C US Printed 09 12 2013 Doc Nr PUB 5164435 000 00 ...

Page 3: ...2 3 4 5 6 7 Printed 09 12 2013 Doc Nr PUB 5164435 000 00 ...

Page 4: ... 8 10 9 PP PP 11 Printed 09 12 2013 Doc Nr PUB 5164435 000 00 ...

Page 5: ... 12 13 Printed 09 12 2013 Doc Nr PUB 5164435 000 00 ...

Page 6: ...ns In these operating instructions the designation the power tool always refers to the DAG 500 D angle grinder Operating controls and components 1 Ventilation slots Hold to run switch Side handle Spindle lockbutton Guard release button Spindle Guard Clamping flange Cutting disc grinding disc not supplied Clamping nuts Wrench Safety release 1 General information 1 1 Safety notices and their meaning...

Page 7: ...rriage is mandatory for cutting stone The working environment may be as follows construction site workshop renovation conversion or new construction The power tool may be operated only when connected to a power supply providing a voltage and frequency in compliance with the information given on its type identification plate Working with metals Cutting grinding brushing Working with mineral materia...

Page 8: ...and max cable lengths Conductor cross section 14 AWG 12 AWG Mains voltage 110 120 V 75 ft 125 ft Do not use extension cords with 16 AWG conductor cross section 2 5 Using extension cords outdoors When working outdoors use only extension cords that are approved and correspondingly marked for this application 2 6 Using a generator or transformer This power tool may be powered by a generator or transf...

Page 9: ...or stone These serve to protect the operator and increase the life of the power tool and disc used 2 10 Guard with side cover 5 CAUTION When grinding with straight grinding discs and cutting with cutting discs in metalworking applications use the guard with cover plate 2 11 Front cover for the disc guard 6 CAUTION When grinding with straight grinding discs and cutting with cutting discs in metalwo...

Page 10: ... thread X X X X X X L Clamping flange not for use with accessories with integrated thread X X X X X X 4 Technical data Right of technical changes reserved Power tool DAG 500 D Rated voltage 120 V Rated current input 8 5 A Rated frequency 60 Hz Rated speed 11 000 min Cutting disc Diameter Max 5 Dimensions L x H x W without hood 289 mm 11 38 x 103 mm 4 06 x 82 mm 11 4 in x 4 1 in x 3 2 in Weight wit...

Page 11: ...A moment of inattention while operating power tools may result in serious personal injury b Use personal protective equipment Always wear eye protection Protective equipment such as dust mask non skid safety shoes hard hat or hearing protection used for appropriate conditions will reduce personal injuries c Prevent unintentional starting Ensure the switch is in the off position before connecting t...

Page 12: ...sk hearing protectors gloves and workshop apron capable of stopping small abrasive or workpiece fragments The eye protection must be capable of stopping flying debris generated by various operations The eye protection must be capable of stopping flying debris generated by various opera tions The dust mask or respirator must be capable of filtrating particles generated by your operation Pro longed ...

Page 13: ...perations a Do not jam the cut off wheel or apply excessive pressure Do not attempt to make an excessive depth of cut Overstressing the wheel increases the loading and susceptibility to twisting or binding of the wheel in the cut and the possibility of kickback or wheel breakage b Do not position your body in line with and behind the rotating wheel When the wheel at the point of operation is movin...

Page 14: ... other masonry products and natural stone arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce exposure to these chemicals the operator and bystanders should work in a well ventilated area work with ap proved safety equipment such as respiratory pro tection appropriate for the type of dust generated and ...

Page 15: ...into the guard mount on the power tool 1 Fit the guard onto the drive spindle collar so that the two triangular marks on the guard and on the power tool in alignment 2 Press the guard onto the drive spindle collar press the guard release button and then rotate the guard until it engages and the guard release button jumps back to its outset position 6 2 2 Adjusting the guard 8 1 Press the guard rel...

Page 16: ...ol to be used safely and without fatigue in all positions e g on off switch facing upwards the gearing section can be rotated to one of four positions at 90 intervals 1 Disconnect the supply cord plug from the power outlet 2 Clean the power tool 3 Remove the side handle from the power tool 4 Remove the four screws from the gearing section 5 Rotate the gearing section to the desired position withou...

Page 17: ... to run switch and then press the switch fully 2 When the hold to run switch is released the safety interlock returns automatically to the locked posi tion 8 Care and maintenance CAUTION Disconnect the mains plug from the power outlet 8 1 Care of the power tool DANGER Under extreme conditions when used for working on metal conductive dust may accumulate inside the tool This may have an adverse eff...

Page 18: ...rer s warranty tools Hilti warrants that the tool supplied is free of defects in material and workmanship This warranty is valid so long as the tool is operated and handled correctly cleaned and serviced properly and in accordance with the Hilti Operating Instructions and the technical system is main tained This means that only original Hilti consumables components and spare parts may be used in t...

Page 19: ...chaan Tel 423 2342111 Fax 423 2342965 www hilti com Hilti registered trademark of Hilti Corp Schaan W 3200 1213 00 Pos 3 1 Printed in Germany 2013 Right of technical and programme changes reserved S E O 382623 A2 Printed 09 12 2013 Doc Nr PUB 5164435 000 00 ...

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