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NOTE

Diamond discs must be replaced when the cutting or

grinding performance drops significantly. This generally

is the case when the segments reach a height of less

than ¹⁄₁₆". Other discs must be replaced when the cutting

performance drops significantly or other parts of the angle

grinder (not the disc) come into contact with the material

you are working on. Abrasive discs generally have to be

replaced when the durability date has been reached.

1. Clean the clamping flange.

2. Fit the clamping flange onto the drive spindle.

3. Fit the insert tool.

4. Screw on the clamping nut corresponding to the

type of disc fitted

11

.

5.

CAUTION Do not press the spindle lockbutton

before the drive spindle has stopped rotating.

Press the spindle lockbutton and hold it in this

position.

6. Use the wrench to tighten the clamping nut securely

and then release the spindle lockbutton.

7. To remove the disc from the power tool, follow the

instructions for fitting the disc but carry out the steps

in the reverse order.

6.4 Fitting and removing accessories (e.g. discs,

brushes) with integrated thread

1. Screw the accessory onto the drive spindle.

2.

CAUTION Do not press the spindle lockbutton

before the drive spindle has stopped rotating.

Press the spindle lockbutton and hold it in this

position.

3. Use the open-end wrench to tighten the accessory

securely and then release the spindle lockbutton.

4. To remove this, follow the instructions for fitting the

module but carry out the steps in the reverse order.

6.5 Rotating the gearing section

12

NOTE

To allow the power tool to be used safely and without

fatigue in all positions (e.g. on / off switch facing upwards),

the gearing section can be rotated to one of four positions

at 90° intervals.

1. Disconnect the supply cord plug from the power

outlet.

2. Clean the power tool.

3. Remove the side handle from the power tool.

4. Remove the four screws from the gearing section.

5. Rotate the gearing section to the desired position

without pulling it away from the power tool.

6. Secure the gearing section by inserting and tighten-

ing the four screws.

7. Fit the side handle.

7 Operation

NOTE

Adjust the position of the guard to suit the requirements

of the work being done.

DANGER

Wear ear protectors.

Exposure to noise can cause hear-

ing loss.

WARNING

Test new cutting or grinding discs by allowing them

to run at maximum speed in a protected area for at

least 60 seconds.

WARNING

Slits cut in loadbearing walls of buildings or other struc-

tures may influence the statics of the structure, especially

when steel reinforcing bars or load-bearing components

are cut through.

Consult the structural engineer, ar-

chitect, or person in charge of the building project

before beginning the work.

WARNING

The electric supply voltage must comply with the

information given on the type identification plate on

the power tool.

WARNING

Always use the side handle with the power tool.

WARNING

Never use the power tool without the guard.

CAUTION

Use clamps or a vice to hold the workpiece securely.

WARNING

Cutting or grinding may cause splintering of the material.

Wear eye protection.

DANGER

The operator and bystanders must wear breathing

protection if the work causes dust.

WARNING

Avoid touching rotating parts. Switch the power tool

on only after bringing it into position at the workpiece.

en

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Printed: 09.12.2013 | Doc-Nr: PUB / 5164435 / 000 / 00

Summary of Contents for DAG 500-D

Page 1: ...DAG 500 D Operating instructions en Mode d emploi fr Manual de instrucciones es Printed 09 12 2013 Doc Nr PUB 5164435 000 00 ...

Page 2: ...1 This Product is Certified Ce produit est homologué Producto homologado por Este produto está registrado C US Printed 09 12 2013 Doc Nr PUB 5164435 000 00 ...

Page 3: ...2 3 4 5 6 7 Printed 09 12 2013 Doc Nr PUB 5164435 000 00 ...

Page 4: ... 8 10 9 PP PP 11 Printed 09 12 2013 Doc Nr PUB 5164435 000 00 ...

Page 5: ... 12 13 Printed 09 12 2013 Doc Nr PUB 5164435 000 00 ...

Page 6: ...ns In these operating instructions the designation the power tool always refers to the DAG 500 D angle grinder Operating controls and components 1 Ventilation slots Hold to run switch Side handle Spindle lockbutton Guard release button Spindle Guard Clamping flange Cutting disc grinding disc not supplied Clamping nuts Wrench Safety release 1 General information 1 1 Safety notices and their meaning...

Page 7: ...rriage is mandatory for cutting stone The working environment may be as follows construction site workshop renovation conversion or new construction The power tool may be operated only when connected to a power supply providing a voltage and frequency in compliance with the information given on its type identification plate Working with metals Cutting grinding brushing Working with mineral materia...

Page 8: ...and max cable lengths Conductor cross section 14 AWG 12 AWG Mains voltage 110 120 V 75 ft 125 ft Do not use extension cords with 16 AWG conductor cross section 2 5 Using extension cords outdoors When working outdoors use only extension cords that are approved and correspondingly marked for this application 2 6 Using a generator or transformer This power tool may be powered by a generator or transf...

Page 9: ...or stone These serve to protect the operator and increase the life of the power tool and disc used 2 10 Guard with side cover 5 CAUTION When grinding with straight grinding discs and cutting with cutting discs in metalworking applications use the guard with cover plate 2 11 Front cover for the disc guard 6 CAUTION When grinding with straight grinding discs and cutting with cutting discs in metalwo...

Page 10: ... thread X X X X X X L Clamping flange not for use with accessories with integrated thread X X X X X X 4 Technical data Right of technical changes reserved Power tool DAG 500 D Rated voltage 120 V Rated current input 8 5 A Rated frequency 60 Hz Rated speed 11 000 min Cutting disc Diameter Max 5 Dimensions L x H x W without hood 289 mm 11 38 x 103 mm 4 06 x 82 mm 11 4 in x 4 1 in x 3 2 in Weight wit...

Page 11: ...A moment of inattention while operating power tools may result in serious personal injury b Use personal protective equipment Always wear eye protection Protective equipment such as dust mask non skid safety shoes hard hat or hearing protection used for appropriate conditions will reduce personal injuries c Prevent unintentional starting Ensure the switch is in the off position before connecting t...

Page 12: ...sk hearing protectors gloves and workshop apron capable of stopping small abrasive or workpiece fragments The eye protection must be capable of stopping flying debris generated by various operations The eye protection must be capable of stopping flying debris generated by various opera tions The dust mask or respirator must be capable of filtrating particles generated by your operation Pro longed ...

Page 13: ...perations a Do not jam the cut off wheel or apply excessive pressure Do not attempt to make an excessive depth of cut Overstressing the wheel increases the loading and susceptibility to twisting or binding of the wheel in the cut and the possibility of kickback or wheel breakage b Do not position your body in line with and behind the rotating wheel When the wheel at the point of operation is movin...

Page 14: ... other masonry products and natural stone arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce exposure to these chemicals the operator and bystanders should work in a well ventilated area work with ap proved safety equipment such as respiratory pro tection appropriate for the type of dust generated and ...

Page 15: ...into the guard mount on the power tool 1 Fit the guard onto the drive spindle collar so that the two triangular marks on the guard and on the power tool in alignment 2 Press the guard onto the drive spindle collar press the guard release button and then rotate the guard until it engages and the guard release button jumps back to its outset position 6 2 2 Adjusting the guard 8 1 Press the guard rel...

Page 16: ...ol to be used safely and without fatigue in all positions e g on off switch facing upwards the gearing section can be rotated to one of four positions at 90 intervals 1 Disconnect the supply cord plug from the power outlet 2 Clean the power tool 3 Remove the side handle from the power tool 4 Remove the four screws from the gearing section 5 Rotate the gearing section to the desired position withou...

Page 17: ... to run switch and then press the switch fully 2 When the hold to run switch is released the safety interlock returns automatically to the locked posi tion 8 Care and maintenance CAUTION Disconnect the mains plug from the power outlet 8 1 Care of the power tool DANGER Under extreme conditions when used for working on metal conductive dust may accumulate inside the tool This may have an adverse eff...

Page 18: ...rer s warranty tools Hilti warrants that the tool supplied is free of defects in material and workmanship This warranty is valid so long as the tool is operated and handled correctly cleaned and serviced properly and in accordance with the Hilti Operating Instructions and the technical system is main tained This means that only original Hilti consumables components and spare parts may be used in t...

Page 19: ...chaan Tel 423 2342111 Fax 423 2342965 www hilti com Hilti registered trademark of Hilti Corp Schaan W 3200 1213 00 Pos 3 1 Printed in Germany 2013 Right of technical and programme changes reserved S E O 382623 A2 Printed 09 12 2013 Doc Nr PUB 5164435 000 00 ...

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