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Nationally applicable industrial safety regulations must be observed.

Take the influences of the surrounding area into account. Do not use the power tool or appliance where there is a risk

of fire or explosion.

To avoid the risk of injury, use only genuine Hilti accessories and insert tools.

Observe the information printed in the operating instructions concerning operation, care and maintenance.

The power tool is designed for professional use and may be operated, serviced and maintained only by trained,

authorized personnel. This personnel must be informed of any special hazards that may be encountered. The power

tool and its ancillary equipment may present hazards when used incorrectly by untrained personnel or when used not

as directed.

Modification of the power tool or tampering with its parts is not permissible.

2.2 Switches

Hold-to-run switch

2.3 The items supplied in the cardboard box are:

1 Power tool with guard
1 Vibration-absorbing side handle
2 Nuts
1 Wrench
1 Operating instructions
1 Cardboard box

2.4 Using extension cords

Use only extension cords of a type approved for the application and with conductors of adequate cross section. The

power tool may otherwise loose performance and the extension cord may overheat. Check the extension cord for

damage at regular intervals. Replace damaged extension cords.

Recommended minimum conductor cross section and max. cable lengths

Conductor cross section

14 AWG

12 AWG

Mains voltage 110-120 V

75 ft

125 ft

Do not use extension cords with 16 AWG conductor cross section.

2.5 Using extension cords outdoors

When working outdoors, use only extension cords that are approved and correspondingly marked for this application.

2.6 Using a generator or transformer

This power tool may be powered by a generator or transformer when the following conditions are fulfilled: The unit

must provide a power output in watts of at least twice the value printed on the type identification plate on the power

tool. The operating voltage must remain 5% and -15% of the rated voltage at all times, frequency must be in

the 50 – 60 Hz range and never above 65 Hz, and the unit must be equipped with automatic voltage regulation and

starting boost.

Never operate other power tools or appliances from the generator or transformer at the same time. Switching other

power tools or appliances on and off may cause undervoltage and / or overvoltage peaks, resulting in damage to the

power tool.

2.7 DG-EX 125/5" dust removal hood for grinding

2

The tool is suitable only for occasional use with diamond cup wheels for grinding mineral materials.

CAUTION

Use of this guard for working on metal is not permissible.

NOTE

It is recommended that a dust removal system consisting of matched components, i.e. dust removal hood and a

suitable Hilti vacuum cleaner, are used for grinding mineral materials, such as concrete or stone. These serve to

protect the operator and increase the life of the power tool and disc used.

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Printed: 09.12.2013 | Doc-Nr: PUB / 5164435 / 000 / 00

Summary of Contents for DAG 500-D

Page 1: ...DAG 500 D Operating instructions en Mode d emploi fr Manual de instrucciones es Printed 09 12 2013 Doc Nr PUB 5164435 000 00 ...

Page 2: ...1 This Product is Certified Ce produit est homologué Producto homologado por Este produto está registrado C US Printed 09 12 2013 Doc Nr PUB 5164435 000 00 ...

Page 3: ...2 3 4 5 6 7 Printed 09 12 2013 Doc Nr PUB 5164435 000 00 ...

Page 4: ... 8 10 9 PP PP 11 Printed 09 12 2013 Doc Nr PUB 5164435 000 00 ...

Page 5: ... 12 13 Printed 09 12 2013 Doc Nr PUB 5164435 000 00 ...

Page 6: ...ns In these operating instructions the designation the power tool always refers to the DAG 500 D angle grinder Operating controls and components 1 Ventilation slots Hold to run switch Side handle Spindle lockbutton Guard release button Spindle Guard Clamping flange Cutting disc grinding disc not supplied Clamping nuts Wrench Safety release 1 General information 1 1 Safety notices and their meaning...

Page 7: ...rriage is mandatory for cutting stone The working environment may be as follows construction site workshop renovation conversion or new construction The power tool may be operated only when connected to a power supply providing a voltage and frequency in compliance with the information given on its type identification plate Working with metals Cutting grinding brushing Working with mineral materia...

Page 8: ...and max cable lengths Conductor cross section 14 AWG 12 AWG Mains voltage 110 120 V 75 ft 125 ft Do not use extension cords with 16 AWG conductor cross section 2 5 Using extension cords outdoors When working outdoors use only extension cords that are approved and correspondingly marked for this application 2 6 Using a generator or transformer This power tool may be powered by a generator or transf...

Page 9: ...or stone These serve to protect the operator and increase the life of the power tool and disc used 2 10 Guard with side cover 5 CAUTION When grinding with straight grinding discs and cutting with cutting discs in metalworking applications use the guard with cover plate 2 11 Front cover for the disc guard 6 CAUTION When grinding with straight grinding discs and cutting with cutting discs in metalwo...

Page 10: ... thread X X X X X X L Clamping flange not for use with accessories with integrated thread X X X X X X 4 Technical data Right of technical changes reserved Power tool DAG 500 D Rated voltage 120 V Rated current input 8 5 A Rated frequency 60 Hz Rated speed 11 000 min Cutting disc Diameter Max 5 Dimensions L x H x W without hood 289 mm 11 38 x 103 mm 4 06 x 82 mm 11 4 in x 4 1 in x 3 2 in Weight wit...

Page 11: ...A moment of inattention while operating power tools may result in serious personal injury b Use personal protective equipment Always wear eye protection Protective equipment such as dust mask non skid safety shoes hard hat or hearing protection used for appropriate conditions will reduce personal injuries c Prevent unintentional starting Ensure the switch is in the off position before connecting t...

Page 12: ...sk hearing protectors gloves and workshop apron capable of stopping small abrasive or workpiece fragments The eye protection must be capable of stopping flying debris generated by various operations The eye protection must be capable of stopping flying debris generated by various opera tions The dust mask or respirator must be capable of filtrating particles generated by your operation Pro longed ...

Page 13: ...perations a Do not jam the cut off wheel or apply excessive pressure Do not attempt to make an excessive depth of cut Overstressing the wheel increases the loading and susceptibility to twisting or binding of the wheel in the cut and the possibility of kickback or wheel breakage b Do not position your body in line with and behind the rotating wheel When the wheel at the point of operation is movin...

Page 14: ... other masonry products and natural stone arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce exposure to these chemicals the operator and bystanders should work in a well ventilated area work with ap proved safety equipment such as respiratory pro tection appropriate for the type of dust generated and ...

Page 15: ...into the guard mount on the power tool 1 Fit the guard onto the drive spindle collar so that the two triangular marks on the guard and on the power tool in alignment 2 Press the guard onto the drive spindle collar press the guard release button and then rotate the guard until it engages and the guard release button jumps back to its outset position 6 2 2 Adjusting the guard 8 1 Press the guard rel...

Page 16: ...ol to be used safely and without fatigue in all positions e g on off switch facing upwards the gearing section can be rotated to one of four positions at 90 intervals 1 Disconnect the supply cord plug from the power outlet 2 Clean the power tool 3 Remove the side handle from the power tool 4 Remove the four screws from the gearing section 5 Rotate the gearing section to the desired position withou...

Page 17: ... to run switch and then press the switch fully 2 When the hold to run switch is released the safety interlock returns automatically to the locked posi tion 8 Care and maintenance CAUTION Disconnect the mains plug from the power outlet 8 1 Care of the power tool DANGER Under extreme conditions when used for working on metal conductive dust may accumulate inside the tool This may have an adverse eff...

Page 18: ...rer s warranty tools Hilti warrants that the tool supplied is free of defects in material and workmanship This warranty is valid so long as the tool is operated and handled correctly cleaned and serviced properly and in accordance with the Hilti Operating Instructions and the technical system is main tained This means that only original Hilti consumables components and spare parts may be used in t...

Page 19: ...chaan Tel 423 2342111 Fax 423 2342965 www hilti com Hilti registered trademark of Hilti Corp Schaan W 3200 1213 00 Pos 3 1 Printed in Germany 2013 Right of technical and programme changes reserved S E O 382623 A2 Printed 09 12 2013 Doc Nr PUB 5164435 000 00 ...

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