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ing.

This helps to avoid tripping over the cord while

working.

e)

When grinding with straight grinding discs and

cutting with cutting discs in metalworking appli-

cations, use the guard with cover plate.

f)

Always hold the power tool securely with both

hands on the grips provided. Keep the grips dry,

clean and free from oil and grease.

5.7.2 Power tool use and care

a)

Grinding discs must be stored and handled care-

fully in accordance with the manufacturer’s in-

structions.

b)

Check that the grinding disc is fitted in accor-

dance with the manufacturer’s instructions.

c)

If use of a spacer ring or other intermediate part is

specified and the part is supplied with the grinding

disc, check to ensure that the part is fitted.

d)

Never use the power tool without the guard.

e)

The workpiece must be fixed securely in place.

f)

After disc breakage, or if the power tool is

dropped, falls or suffers other mechanical

damage, it must be checked at a Hilti Service

Center.

g)

Before use, check that the cutting or grinding

disc has been fitted correctly and the clamping

nut tightened. Then allow the power tool to run

for 30 seconds under no load while holding it se-

curely. Switch off the power tool immediately if

significant vibration or any other faults are no-

ticed. Should this occur, examine the power tool

in order to determine the cause.

h)

Do not use cutting discs for grinding.

i)

Do not use type 27 grinding discs with integrated

clamping nut.

j)

Take steps to ensure that flying sparks from the

power tool do not present a hazard, i.e. by striking

yourself or other persons. Adjust the position of

the guard accordingly.

k)

Children must be instructed not to play with the

power tool.

l)

The power tool is not intended for use by children,

by debilitated persons or those who have received

no instruction or training.

m)

Do not use the power tool if it starts with a jolt.

This

may be an indication that the electronic control unit

is defective. Have the tool repaired at an authorized

Hilti service center right away.

n)

WARNING: Some dust created by grinding, sand-

ing, cutting and drilling contains chemicals known

to cause cancer, birth defects, infertility or other

reproductive harm; or serious and permanent res-

piratory or other injury.

Some examples of these

chemicals are: lead from lead-based paints, crys-

talline silica from bricks, concrete and other masonry

products and natural stone, arsenic and chromium

from chemically-treated lumber. Your risk from these

exposures varies, depending on how often you do

this type of work.

To reduce exposure to these

chemicals, the operator and bystanders should

work in a well-ventilated area, work with ap-

proved safety equipment, such as respiratory pro-

tection appropriate for the type of dust generated,

and designed to filter out microscopic particles

and direct dust away from the face and body.

Avoid prolonged contact with dust. Wear protec-

tive clothing and wash exposed areas with soap

and water.

Allowing dust to get into your mouth,

eyes, or to remain on your skin may promote absorp-

tion of harmful chemicals.

5.7.3 Electrical safety

a)

Before beginning work, check the working area

(e.g. using a metal detector) to ensure that no

concealed electric cables or gas and water pipes

are present.

External metal parts of the power tool

may become live, for example, when an electric cable

is damaged accidentally. This presents a serious risk

of electric shock.

b)

Check the power tool’s supply cord at regular

intervals and have it replaced by a qualified spe-

cialist if found to be damaged. If the power tool’s

supply cord is damaged it must be replaced with

a specially-prepared supply cord available from

Hilti Customer Service. Check extension cords

at regular intervals and replace them if found to

be damaged. Do not touch the supply cord or

extension cord if it is damaged while working.

Disconnect the supply cord plug from the power

outlet.

Damaged supply cords or extension cords

present a risk of electric shock.

c)

Dirty or dusty power tools which have been used

frequently for work on conductive materials

should be checked at regular intervals at a Hilti

Service Center.

Under unfavorable circumstances,

dampness or dust adhering to the surface of

the power tool, especially dust from conductive

materials, may present a risk of electric shock.

d)

When working outdoors with an electric tool

check to ensure that the tool is connected to the

electric supply by way of a ground fault circuit

interrupter (GFCI) with a rating of max. 30 mA

(tripping current).

Use of a ground fault circuit

interrupter reduces the risk of electric shock.

e)

Use of a ground fault circuit interrupter (GFCI)

with a maximum tripping current of 30 mA is

recommended.

5.7.4 Work area

a)

Ensure that the workplace is well lit.

b)

Ensure that the workplace is well ventilated.

Ex-

posure to dust at a poorly ventilated workplace may

result in damage to the health.

en

9

Printed: 09.12.2013 | Doc-Nr: PUB / 5164435 / 000 / 00

Summary of Contents for DAG 500-D

Page 1: ...DAG 500 D Operating instructions en Mode d emploi fr Manual de instrucciones es Printed 09 12 2013 Doc Nr PUB 5164435 000 00 ...

Page 2: ...1 This Product is Certified Ce produit est homologué Producto homologado por Este produto está registrado C US Printed 09 12 2013 Doc Nr PUB 5164435 000 00 ...

Page 3: ...2 3 4 5 6 7 Printed 09 12 2013 Doc Nr PUB 5164435 000 00 ...

Page 4: ... 8 10 9 PP PP 11 Printed 09 12 2013 Doc Nr PUB 5164435 000 00 ...

Page 5: ... 12 13 Printed 09 12 2013 Doc Nr PUB 5164435 000 00 ...

Page 6: ...ns In these operating instructions the designation the power tool always refers to the DAG 500 D angle grinder Operating controls and components 1 Ventilation slots Hold to run switch Side handle Spindle lockbutton Guard release button Spindle Guard Clamping flange Cutting disc grinding disc not supplied Clamping nuts Wrench Safety release 1 General information 1 1 Safety notices and their meaning...

Page 7: ...rriage is mandatory for cutting stone The working environment may be as follows construction site workshop renovation conversion or new construction The power tool may be operated only when connected to a power supply providing a voltage and frequency in compliance with the information given on its type identification plate Working with metals Cutting grinding brushing Working with mineral materia...

Page 8: ...and max cable lengths Conductor cross section 14 AWG 12 AWG Mains voltage 110 120 V 75 ft 125 ft Do not use extension cords with 16 AWG conductor cross section 2 5 Using extension cords outdoors When working outdoors use only extension cords that are approved and correspondingly marked for this application 2 6 Using a generator or transformer This power tool may be powered by a generator or transf...

Page 9: ...or stone These serve to protect the operator and increase the life of the power tool and disc used 2 10 Guard with side cover 5 CAUTION When grinding with straight grinding discs and cutting with cutting discs in metalworking applications use the guard with cover plate 2 11 Front cover for the disc guard 6 CAUTION When grinding with straight grinding discs and cutting with cutting discs in metalwo...

Page 10: ... thread X X X X X X L Clamping flange not for use with accessories with integrated thread X X X X X X 4 Technical data Right of technical changes reserved Power tool DAG 500 D Rated voltage 120 V Rated current input 8 5 A Rated frequency 60 Hz Rated speed 11 000 min Cutting disc Diameter Max 5 Dimensions L x H x W without hood 289 mm 11 38 x 103 mm 4 06 x 82 mm 11 4 in x 4 1 in x 3 2 in Weight wit...

Page 11: ...A moment of inattention while operating power tools may result in serious personal injury b Use personal protective equipment Always wear eye protection Protective equipment such as dust mask non skid safety shoes hard hat or hearing protection used for appropriate conditions will reduce personal injuries c Prevent unintentional starting Ensure the switch is in the off position before connecting t...

Page 12: ...sk hearing protectors gloves and workshop apron capable of stopping small abrasive or workpiece fragments The eye protection must be capable of stopping flying debris generated by various operations The eye protection must be capable of stopping flying debris generated by various opera tions The dust mask or respirator must be capable of filtrating particles generated by your operation Pro longed ...

Page 13: ...perations a Do not jam the cut off wheel or apply excessive pressure Do not attempt to make an excessive depth of cut Overstressing the wheel increases the loading and susceptibility to twisting or binding of the wheel in the cut and the possibility of kickback or wheel breakage b Do not position your body in line with and behind the rotating wheel When the wheel at the point of operation is movin...

Page 14: ... other masonry products and natural stone arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce exposure to these chemicals the operator and bystanders should work in a well ventilated area work with ap proved safety equipment such as respiratory pro tection appropriate for the type of dust generated and ...

Page 15: ...into the guard mount on the power tool 1 Fit the guard onto the drive spindle collar so that the two triangular marks on the guard and on the power tool in alignment 2 Press the guard onto the drive spindle collar press the guard release button and then rotate the guard until it engages and the guard release button jumps back to its outset position 6 2 2 Adjusting the guard 8 1 Press the guard rel...

Page 16: ...ol to be used safely and without fatigue in all positions e g on off switch facing upwards the gearing section can be rotated to one of four positions at 90 intervals 1 Disconnect the supply cord plug from the power outlet 2 Clean the power tool 3 Remove the side handle from the power tool 4 Remove the four screws from the gearing section 5 Rotate the gearing section to the desired position withou...

Page 17: ... to run switch and then press the switch fully 2 When the hold to run switch is released the safety interlock returns automatically to the locked posi tion 8 Care and maintenance CAUTION Disconnect the mains plug from the power outlet 8 1 Care of the power tool DANGER Under extreme conditions when used for working on metal conductive dust may accumulate inside the tool This may have an adverse eff...

Page 18: ...rer s warranty tools Hilti warrants that the tool supplied is free of defects in material and workmanship This warranty is valid so long as the tool is operated and handled correctly cleaned and serviced properly and in accordance with the Hilti Operating Instructions and the technical system is main tained This means that only original Hilti consumables components and spare parts may be used in t...

Page 19: ...chaan Tel 423 2342111 Fax 423 2342965 www hilti com Hilti registered trademark of Hilti Corp Schaan W 3200 1213 00 Pos 3 1 Printed in Germany 2013 Right of technical and programme changes reserved S E O 382623 A2 Printed 09 12 2013 Doc Nr PUB 5164435 000 00 ...

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