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5 Safety instructions

The safety rules in section 5.1 contain all general safety

rules for power tools which, in accordance with the

applicable standards, must be listed in the operating

instructions. Accordingly, some of the rules listed may

not be relevant to this tool.

5.1 General Power Tool Safety Warnings

a)

WARNING

Read all safety warnings and instructions.

Failure

to follow the warnings and instructions may result

in electric shock, fire and/or serious injury.

Save all

warnings and instructions for future reference.

The term “power tool” in the warnings refers to

your mains-operated (corded) power tool or battery-

operated (cordless) power tool.

5.1.1 Work area safety

a)

Keep work area clean and well lit.

Cluttered or dark

areas invite accidents.

b)

Do not operate power tools in explosive atmo-

spheres, such as in the presence of flammable

liquids, gases or dust.

Power tools create sparks

which may ignite the dust or fumes.

c)

Keep children and bystanders away while operat-

ing a power tool.

Distractions can cause you to lose

control.

5.1.2 Electrical safety

a)

Power tool plugs must match the outlet. Never

modify the plug in any way. Do not use any adapter

plugs with earthed (grounded) power tools.

Un-

modified plugs and matching outlets will reduce risk

of electric shock.

b)

Avoid body contact with earthed or grounded

surfaces such as pipes, radiators, ranges and

refrigerators.

There is an increased risk of electric

shock if your body is earthed or grounded.

c)

Do not expose power tools to rain or wet condi-

tions.

Water entering a power tool will increase the

risk of electric shock.

d)

Do not abuse the cord. Never use the cord for

carrying, pulling or unplugging the power tool.

Keep cord away from heat, oil, sharp edges or

moving parts.

Damaged or entangled cords increase

the risk of electric shock.

e)

When operating a power tool outdoors, use an

extension cord suitable for outdoor use.

Use of

a cord suitable for outdoor use reduces the risk of

electric shock.

f)

If operating a power tool in a damp location is

unavoidable, use a residual current device (RCD)

protected supply.

Use of an RCD reduces the risk

of electric shock.

5.1.3 Personal safety

a)

Stay alert, watch what you are doing and use

common sense when operating a power tool. Do

not use a power tool while you are tired or under

the influence of drugs, alcohol or medication.

A

moment of inattention while operating power tools

may result in serious personal injury.

b)

Use personal protective equipment. Always wear

eye protection.

Protective equipment such as dust

mask, non-skid safety shoes, hard hat, or hearing

protection used for appropriate conditions will reduce

personal injuries.

c)

Prevent unintentional starting. Ensure the switch

is in the off‐position before connecting to power

source and/or battery pack, picking up or carrying

the tool.

Carrying power tools with your finger on the

switch or energising power tools that have the switch

on invites accidents.

d)

Remove any adjusting key or wrench before turn-

ing the power tool on.

A wrench or a key left at-

tached to a rotating part of the power tool may result

in personal injury.

e)

Do not overreach. Keep proper footing and bal-

ance at all times.

This enables better control of the

power tool in unexpected situations.

f)

Dress properly. Do not wear loose clothing or

jewellery. Keep your hair, clothing and gloves

away from moving parts.

Loose clothes, jewellery

or long hair can be caught in moving parts.

g)

If devices are provided for the connection of dust

extraction and collection facilities, ensure these

are connected and properly used.

Use of dust

collection can reduce dust-related hazards.

5.1.4 Power tool use and care

a)

Do not force the power tool. Use the correct

power tool for your application.

The correct power

tool will do the job better and safer at the rate for

which it was designed.

b)

Do not use the power tool if the switch does not

turn it on and off.

Any power tool that cannot be

controlled with the switch is dangerous and must be

repaired.

c)

Disconnect the plug from the power source

and/or the battery pack from the power tool

before making any adjustments, changing

accessories, or storing power tools.

Such

preventive safety measures reduce the risk of

starting the power tool accidentally.

d)

Store idle power tools out of the reach of chil-

dren and do not allow persons unfamiliar with the

power tool or these instructions to operate the

power tool.

Power tools are dangerous in the hands

of untrained users.

e)

Maintain power tools. Check for misalignment or

binding of moving parts, breakage of parts and

any other condition that may affect the power

tool’s operation. If damaged, have the power tool

repaired before use.

Many accidents are caused by

poorly maintained power tools.

f)

Keep cutting tools sharp and clean.

Properly main-

tained cutting tools with sharp cutting edges are less

likely to bind and are easier to control.

en

6

Printed: 09.12.2013 | Doc-Nr: PUB / 5164435 / 000 / 00

Summary of Contents for DAG 500-D

Page 1: ...DAG 500 D Operating instructions en Mode d emploi fr Manual de instrucciones es Printed 09 12 2013 Doc Nr PUB 5164435 000 00 ...

Page 2: ...1 This Product is Certified Ce produit est homologué Producto homologado por Este produto está registrado C US Printed 09 12 2013 Doc Nr PUB 5164435 000 00 ...

Page 3: ...2 3 4 5 6 7 Printed 09 12 2013 Doc Nr PUB 5164435 000 00 ...

Page 4: ... 8 10 9 PP PP 11 Printed 09 12 2013 Doc Nr PUB 5164435 000 00 ...

Page 5: ... 12 13 Printed 09 12 2013 Doc Nr PUB 5164435 000 00 ...

Page 6: ...ns In these operating instructions the designation the power tool always refers to the DAG 500 D angle grinder Operating controls and components 1 Ventilation slots Hold to run switch Side handle Spindle lockbutton Guard release button Spindle Guard Clamping flange Cutting disc grinding disc not supplied Clamping nuts Wrench Safety release 1 General information 1 1 Safety notices and their meaning...

Page 7: ...rriage is mandatory for cutting stone The working environment may be as follows construction site workshop renovation conversion or new construction The power tool may be operated only when connected to a power supply providing a voltage and frequency in compliance with the information given on its type identification plate Working with metals Cutting grinding brushing Working with mineral materia...

Page 8: ...and max cable lengths Conductor cross section 14 AWG 12 AWG Mains voltage 110 120 V 75 ft 125 ft Do not use extension cords with 16 AWG conductor cross section 2 5 Using extension cords outdoors When working outdoors use only extension cords that are approved and correspondingly marked for this application 2 6 Using a generator or transformer This power tool may be powered by a generator or transf...

Page 9: ...or stone These serve to protect the operator and increase the life of the power tool and disc used 2 10 Guard with side cover 5 CAUTION When grinding with straight grinding discs and cutting with cutting discs in metalworking applications use the guard with cover plate 2 11 Front cover for the disc guard 6 CAUTION When grinding with straight grinding discs and cutting with cutting discs in metalwo...

Page 10: ... thread X X X X X X L Clamping flange not for use with accessories with integrated thread X X X X X X 4 Technical data Right of technical changes reserved Power tool DAG 500 D Rated voltage 120 V Rated current input 8 5 A Rated frequency 60 Hz Rated speed 11 000 min Cutting disc Diameter Max 5 Dimensions L x H x W without hood 289 mm 11 38 x 103 mm 4 06 x 82 mm 11 4 in x 4 1 in x 3 2 in Weight wit...

Page 11: ...A moment of inattention while operating power tools may result in serious personal injury b Use personal protective equipment Always wear eye protection Protective equipment such as dust mask non skid safety shoes hard hat or hearing protection used for appropriate conditions will reduce personal injuries c Prevent unintentional starting Ensure the switch is in the off position before connecting t...

Page 12: ...sk hearing protectors gloves and workshop apron capable of stopping small abrasive or workpiece fragments The eye protection must be capable of stopping flying debris generated by various operations The eye protection must be capable of stopping flying debris generated by various opera tions The dust mask or respirator must be capable of filtrating particles generated by your operation Pro longed ...

Page 13: ...perations a Do not jam the cut off wheel or apply excessive pressure Do not attempt to make an excessive depth of cut Overstressing the wheel increases the loading and susceptibility to twisting or binding of the wheel in the cut and the possibility of kickback or wheel breakage b Do not position your body in line with and behind the rotating wheel When the wheel at the point of operation is movin...

Page 14: ... other masonry products and natural stone arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce exposure to these chemicals the operator and bystanders should work in a well ventilated area work with ap proved safety equipment such as respiratory pro tection appropriate for the type of dust generated and ...

Page 15: ...into the guard mount on the power tool 1 Fit the guard onto the drive spindle collar so that the two triangular marks on the guard and on the power tool in alignment 2 Press the guard onto the drive spindle collar press the guard release button and then rotate the guard until it engages and the guard release button jumps back to its outset position 6 2 2 Adjusting the guard 8 1 Press the guard rel...

Page 16: ...ol to be used safely and without fatigue in all positions e g on off switch facing upwards the gearing section can be rotated to one of four positions at 90 intervals 1 Disconnect the supply cord plug from the power outlet 2 Clean the power tool 3 Remove the side handle from the power tool 4 Remove the four screws from the gearing section 5 Rotate the gearing section to the desired position withou...

Page 17: ... to run switch and then press the switch fully 2 When the hold to run switch is released the safety interlock returns automatically to the locked posi tion 8 Care and maintenance CAUTION Disconnect the mains plug from the power outlet 8 1 Care of the power tool DANGER Under extreme conditions when used for working on metal conductive dust may accumulate inside the tool This may have an adverse eff...

Page 18: ...rer s warranty tools Hilti warrants that the tool supplied is free of defects in material and workmanship This warranty is valid so long as the tool is operated and handled correctly cleaned and serviced properly and in accordance with the Hilti Operating Instructions and the technical system is main tained This means that only original Hilti consumables components and spare parts may be used in t...

Page 19: ...chaan Tel 423 2342111 Fax 423 2342965 www hilti com Hilti registered trademark of Hilti Corp Schaan W 3200 1213 00 Pos 3 1 Printed in Germany 2013 Right of technical and programme changes reserved S E O 382623 A2 Printed 09 12 2013 Doc Nr PUB 5164435 000 00 ...

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