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4.18 Procedural (P8000) or Surgical (P8010) Stretcher—Knee Screw Assembly

Chapter 4: Removal, Replacement, and Adjustment Procedures

4.18 Procedural (P8000) or Surgical (P8010) Stretcher—Knee Screw

Assembly

Tools required:

Ratchet

Hammer

T25 Torx®

head bit

3/16" pin punch

Torque wrench 0-250 in-lb (0 to 28.2 N•m)
Retaining ring removal/installation tool
Lithium-base grease (P/N SA3351)

Removal

Crank the knee gatch assembly to the horizontal position (see figure 4-25
on page 4-51).

Figure 4-25. Knee Screw Assembly

Remove the roll pin (A) that attaches the crank handle (B) to the knee
screw assembly (G).

Remove the four screws (C) that attach the knee screw assembly (G) to the
upper frame.

1. Torx® is a registered trademark of Acument Intellectual Properties, LLC.

Hill-Rom® Transport, Procedural, and Specialty Stretchers

Page 4 - 51

Service Manual (144386 REV 2)

Summary of Contents for P8000

Page 1: ...SERVICE MANUAL Hill Rom Transport Procedural and Specialty Stretchers Product No P8000 P8005 P8010 P8020 P8040 P8050 144386 REV 2 ...

Page 2: ......

Page 3: ... disclosed to third parties without the prior written consent of Hill Rom Second Edition First Printing 2007 Printed in the USA Allen is a trademark of Industrial Fasteners Inc Auto Contour is a trademark of Hill Rom Services Inc BackSaver Fowler is a registered trademark of Hill Rom Services Inc Celcon is a registered trademark of Hoechst Celanese Corporation Comfortline is a registered trademark...

Page 4: ...ves the right to make changes without notice in design specifications and models The only warranty Hill Rom makes is the express written warranty extended on the sale or rental of its products To order additional copies of this manual 144386 refer to the back cover for contact information For countries not listed on the back cover contact your distributor NOTE The back cover is a comprehensive lis...

Page 5: ...s 1 22 Chapter 2 Troubleshooting Procedures Getting Started 2 1 Initial Actions 2 1 Scale Problem and Solution Table 2 2 Function Checks 2 3 Brake Steer 2 3 Hilow and Trendelenburg Reverse Trendelenburg 2 3 Siderail 2 4 Back Section Procedural without the Auto Cotour Feature Transport Trauma or OB GYN Stretcher Only 2 4 Push Handles Optional 2 4 Active Brake System Optional 2 5 Permanent IV Pole O...

Page 6: ... Section Articulation 2 10 CPR Release 2 10 Trauma Stretcher Function Checks 2 11 Cassette Lift 2 11 OB GYN Stretcher Function Checks 2 11 Foot Support 2 11 Foot Section 2 11 Final Actions 2 11 Reduced Braking Ability 2 12 Loss of Corner Steer 2 13 Steering Plus Steering System Does Not Operate Correctly 2 14 Stretcher Will Not Go into Neutral Position 2 15 Reduced Pedal Pumps 2 16 Stretcher Will ...

Page 7: ...ectrically 2 33 Electric Stretcher Knee Section Does Not Raise or Lower Electrically 2 34 Electric Stretcher Back Section Manual Articulation 2 35 Electric Stretcher Knee Section Manual Articulation 2 36 Trauma Stretcher Cassette Lift Handle Malfunction 2 37 OB GYN Stretcher Foot Supports Malfunction 2 38 OB GYN Stretcher Foot Section Does Not Release Correctly 2 40 Error 0 Shows on the Scale Disp...

Page 8: ...Cable Assembly and Procedural P8000 Transport P8005 Trauma P8040 or OB GYN P8050 Stretcher Siderail 4 3 Opposite Side of the Stretcher 4 6 Electric P8020 Stretcher Siderail 4 7 Transport P8005 Stretcher Siderail Latch 4 11 Transport P8005 Stretcher Siderail Tube 4 13 or OB GYN P8050 Stretcher Siderail Latch 4 15 or OB GYN P8050 Stretcher Siderail Tubes 4 17 OB GYN P8050 Stretcher Patient Grip Hand...

Page 9: ...Steer Pedal Adjustment 4 81 Hydraulic Cylinder 4 82 Steering Plus Steering System Assembly 4 88 Electric Stretcher Fuse 4 92 Scale Batteries 4 94 Scale Load Beam 4 96 Scale Display or Scale P C Board 4 109 Active Brake System 4 111 Active Brake System Neutral Detent 4 114 Stow Away Push Handle Stretchers with the Integrated Oxygen Tank Storage 4 116 Chapter 5 Parts List Service Parts Ordering 5 1 ...

Page 10: ... GYN P8050 Stretcher Sheet 2 of 2 5 46 Upper Frame Panel Assembly OB GYN P8050 Stretcher 5 48 Upper Frame Assembly Trauma P8040 Stretcher 5 52 Upper Frame Panel Assembly Trauma P8040 Stretcher 5 56 Upper Frame Labels Trauma P8040 Stretcher 5 58 Upper Frame Assembly Electric P8020 Stretcher 5 60 Electric P8020 Stretcher Mattress Weldment 5 64 Electric P8020 Stretcher Head and Knee Drive Assembly 5 ...

Page 11: ...et P27604 5 130 Horizontal Oxygen Tank Holder P27603 5 131 ISS Socket Adapter P163 5 132 IV Pole P2217 and ISS Transfer Pole P158 5 134 Security Straps P349 5 136 Push Handles 5 138 Armboard P344AT 5 140 Stirrup Assembly P347AT 5 142 Trauma Stretcher Upright Chest Assembly P279AT 5 144 Trauma Stretcher Lateral Cassette Holder P264 5 146 Surgical Stretcher PACU Extender P261 5 148 Surgical Stretche...

Page 12: ...5 Preventive Maintenance Schedule 6 6 Preventive Maintenance Checklist 6 13 Chapter 7 Accessories Stretcher Accessories 7 1 Infusion Support System ISS Transfer Pole P158 7 3 IV Pole P2217 7 4 Permanent IV Pole 7 5 Patient Tray P490 7 6 Footboard P4120CTM07 7 7 Convertible Footboard P350CT 7 8 IV Transporter P491 7 10 Oxygen Tank Holder P27601 7 13 Liquid Oxygen Tank Holder P273 7 14 Push Handles ...

Page 13: ...262A02 7 33 Gas Delivery System P263 7 35 Head Positioning Strap P449 7 37 Placenta Basin P265 7 39 Telescoping Calf Supports P35745AT 7 41 Integrated Fiber Optic Exam Light P7915AT 7 44 Headboard Assembly P4120CT 7 51 Foot Extender Pad P929G1 2 7 52 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 REV 2 Pagexi ...

Page 14: ...NOTES Page xii Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 REV 2 ...

Page 15: ...ience This manual is intended for use by only facility authorized persons To ignore this restriction can cause severe injury to people and serious damage to equipment Reference Documents For more information such as operating instructions features and product symbols refer to the Hill Rom Transport Procedural and Specialty Stretchers User Manual 144385 Hill Rom Transport Procedural and Specialty S...

Page 16: ...ant instruction clarification WARNING or CAUTION A WARNING identifies situations or actions that may have an effect on patient or user safety To ignore a warning could cause patient or user injury A CAUTION identifies special procedures or precautions that persons must obey to help prevent equipment damage CAUGHT HAZARD WARNING CHEMICAL HAZARD WARNING ELECTRICAL SHOCK HAZARD WARNING Page 1 2 Hill ...

Page 17: ... 29 25 743 mm Maximum Width siderails up P8000 32 813 mm or 36 914 mm P8005 30 5 775 mm or 34 5 876 mm P8010 and P8040 32 813 mm P8020 and P8050 36 914 mm Maximum Siderail Height above Sleep Deck P8000 P8010 and P8020 14 5 368 mm P8005 14 356 mm P8040 11 279 mm P8050 13 330 mm Siderail Length P8000 P8005 P8010 P8020 and P8040 47 1194 mm P8050 37 940 mm Minimum Under Stretcher Clearance 3 5 89 mm n...

Page 18: ... 3 76 mm mattress wide 13 5 lb 6 1 kg 4 102 mm mattress standard 14 5 lb 6 6 kg 4 102 mm mattress wide 15 0 lb 6 8 kg 5 127 mm Comfortline Mattress standard 12 0 lb 5 4 kg 5 127 mm Comfortline Mattress wide 15 5 lb 7 0 kg OB GYN mattress 14 0 lb 6 4 kg Caster Size 8 203 mm standard Total Weight without Mattress No Accessories P8000 and P8005 265 0 lb 120 2 kg P8010 285 0 lb 129 3 kg P8020 355 0 lb...

Page 19: ...grated oxygen tank storage system 20 7 526 mm without scale P8005 23 584 mm F and G models built before July 2008 20 5 521 mm F and G mod els built after June 2008 P8010 21 5 546 mm P8020 22 5 572 mm P8040 and P8050 24 25 616 mm Sleep Surface Height Highest Position P8000 P8005 and P8020 34 25 870 mm P8010 33 25 845 mm P8040 37 5 953 mm P8050 37 940 mm Trendelenburg Position maximum 18 Reverse Tre...

Page 20: ... 1 5 V alkaline Environmental Conditions Classification Standard Transport and Storage Stretchers Temperature 40 F to 158 F 40 C to 70 C Relative Humidity 20 to 95 non condensing maximum Atmospheric Pressure 500 hPa to 1060 hPa Transport and Storage Exam Light P8050 Stretcher Temperature 4 F to 120 F 20 C to 49 C Relative Humidity 95 non condensing maximum Atmospheric Pressure 500 hPa to 1060 hPa ...

Page 21: ...mospheric Pressure 700 hPa to 1060 hPa Use Exam Light P8050 Stretcher Temperature 59 F to 104 F 15 C to 40 C ambient temperature Relative Humidity 75 non condensing maximum Atmospheric Pressure 500 hPa to 1060 hPa 1 Hill Rom Transport Procedural and Specialty Stretchers Page 1 7 Service Manual 144386 REV 2 ...

Page 22: ... according to EU Directive 93 42 EEC Class I Degree of Protection Against Ingress of Water P8020 and the Scale enclosure IPX4 IEC 60529 Degree of Protection Against the Presence of Flammable Anaesthetic Mixtures Not for use with flammable anaesthetics P8020 Mode of Operation P8020 Continuous operation with intermittent cool ing 3 minutes On 15 minutes Off 120 V model 3 minutes On 30 minutes Off 23...

Page 23: ... registered trademark of Canadian Standards Association Inc Mattress Flammability Codes Classification Standard United States P1430E P1432E P1433E P1434E 16 CFR 1632 Standard for the Flammability of Mattresses and Mattress Pads CAL TB 117 Requirements Test Procedure and Apparatus for Testing the Flame Retar dance of Resilient Filling Materials Used in Upholstered Furniture foam CAL TB 129 Flammabi...

Page 24: ...Part 2 Ignition Source Match Flame Equivalent Mattresses only BS 7177 1996 Specification for Resistance to Ignition of Mattresses Divans and Bed Bases Mattresses only BS 6807 1996 Methods of Test for Assess ment of the Ignitability of Mattresses Uphol stered Divans and Upholstered Bed Bases with Flaming Types of Primary and Second ary Sources of Ignition Mattresses only UNI 9175 Reaction to fire o...

Page 25: ...tic Environment Guidance RF Emissions CISPR 11 Group 1 The model P8020 uses RF energy only for its internal functions Therefore its RF emissions are low and are not likely to cause any interference in nearby electronic equipment RF Emissions CISPR 11 Class A The model P8020 is suitable for use in all estab lishments other than domestic and those directly connected to the public low voltage power s...

Page 26: ...stretcher See Note 2 Electrical Fast 2 kV on 2 kV on Mains power quality should be Transient Burst Power Sup Power Sup that of a typical commercial or IEC 61000 4 4 ply Lines 1 kV on Input Output Lines ply Lines 1 kV on Input Output Lines hospital environment Surge 1 kV Dif 1 kV Dif Mains power quality should be IEC 61000 4 5 ferential Mode line line 2 kV Com mon Mode Line Ground ferential Mode li...

Page 27: ... 5 60 dip in UT for 5 P8020 should be switched to oper ate from the backup battery cycles cycles 70 UT 70 UT 30 dip in 30 dip in UT for 25 UT for 25 cycles cycles 5 UT 5 UT 95 dip in 95 dip in UT for 5 sec UT for 5 sec onds onds See Note 1 Note 1 UT is the AC mains voltage prior to application of the test level Note 2 The compliance levels in the ISM frequency range 150 kHz to 2 5 GHz are intended...

Page 28: ...istance according to frequency of transmitter m 80 MHz to 800 MHz d 1 2 P 150 kHz to 80 MHz d 1 2 P 800 MHz to 2 5 GHz d 2 33 P 0 01 0 12 0 12 0 233 0 1 0 38 0 38 0 74 1 1 2 1 2 2 33 10 3 8 3 8 7 4 100 12 12 23 3 For transmitters rated at a maximum output power not listed above the recommended sep aration distance d in metres m can be estimated using the equation applicable to the fre quency of th...

Page 29: ...etcher P8010 Surgical Stretcher P8020 Electric Stretcher P8040 Trauma Stretcher P8050 OB GYN Stretcher a F and newer model stretchers have a 700 lb 318 kg safe working load and offer an optional scale on the Procedural Electric and Trauma Stretchers Hill Rom Transport Procedural and Specialty Stretchers Page 1 15 Service Manual 144386 REV 2 ...

Page 30: ... appropriate Hill Rom recommends that medical persons determine the correct methods necessary to make sure a patient remains safely in bed WARNING Only facility authorized persons should service Hill Rom Stretchers Service done by unauthorized persons could cause personal injury or equipment damage WARNING Fuses F1 and F3 protect the stretcher s electrical system For 120 V AC power a 7 A UL 198G t...

Page 31: ...ital disinfectant Failure to do so could cause personal injury or equipment damage WARNING Keep to applicable infection control policies and procedures Failure to do so could cause the spread of infection WARNING Make sure the stretcher is in the low position when the patient is unattended This may reduce the severity of any resultant injuries from patient falls WARNING Always set the brakes when ...

Page 32: ...RNING Improper use or handling of the power cord may cause damage to the power cord If damage has occurred to the power cord or any of its components immediately remove the unit from service and contact the appropriate maintenance persons Failure to do so could cause electrical shock or other personal injury or equipment damage SHOCK HAZARD The potential for electrical shock exists with electrical...

Page 33: ... cylinders Equipment damage could occur CAUTION Do not directly spray the scale components Equipment damage could occur CAUTION Do not use harsh cleansers or detergents such as scouring pads and heavy duty grease removers or solvents such as toluene xylene and acetone Equipment damage could occur CAUTION Do not use silicone based lubricants Equipment damage could occur CAUTION To help prevent comp...

Page 34: ...other end is in position in the siderail bracket CAUTION The lower pivot bolt has self tapping threads Make sure you use a new lower pivot bolt for the installation procedure and hand start it Failure to do so could cause damage to the bolt hole threads CAUTION The latch shoulder bolt has self tapping threads Make sure you use a new latch shoulder bolt for the installation procedure and hand start...

Page 35: ...le attachment screws Keep the CPR release cable assembly together to aid in the installation Equipment damage could occur CAUTION When you remove a load beam make sure not to tap on the load beam cells or the cables that come from the load beams Equipment damage could occur Hill Rom Transport Procedural and Specialty Stretchers Page 1 21 Service Manual 144386 REV 2 ...

Page 36: ...Warning and Caution Labels Chapter 1 Introduction Warning and Caution Labels Page 1 22 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 REV 2 ...

Page 37: ...ions To identify a problem and to make sure of the repair after you complete each corrective action part replacement or adjustment connector installation etc do the Function Checks To make sure the repair corrected the problem do the Final Actions after the Function Checks If troubleshooting procedures do not identify the problem call Hill Rom Technical Support Refer to the back cover for contact ...

Page 38: ... Scale Display Errors Problem Solution The display does not come on Go to RAP 2 12 on page 2 24 The weight shown is not correct Go to RAP 2 13 on page 2 25 The weight shown is flashing Go to RAP 2 14 on page 2 26 The display flashes Hands Off then CALC and then four dashes Go to RAP 2 15 on page 2 27 The display flickers or shows partial characters Go to RAP 2 16 on page 2 28 Err0 Go to RAP 2 28 o...

Page 39: ...ly Yes No Go to page 2 13 5 Go to step 7 6 Steering Plus Steering System only Put the stretcher in the steer position The fifth wheel drops into position Yes No Go to page 2 14 7 Put the stretcher in the neutral position The pedal locks into position and all four casters turn and roll freely Yes No Go to page 2 15 Hilow and Trendelenburg Reverse Trendelenburg 8 Lower the stretcher to the low posit...

Page 40: ...lower the siderails The latch locks into position Yes No Go to page 2 19 Back Section Procedural without the Auto Cotour Feature Transport Trauma or OB GYN Stretcher Only NOTE The back section function for the Electric and Surgical stretchers is included in their specific sections 14 Raise and lower the back section The back section moves evenly without binding Yes No Procedural Transport Trauma a...

Page 41: ... stretcher and then press and hold the Weigh control for 1 second The Hands Off indicator flashes and a weight shows Yes No If the display does not come on go to page 2 24 If the display shows Hands Off then CALC and then go to page 2 27 If the display flickers or show partial characters go to page 2 28 20 The weight numbers are stable not flashing Yes No Go to page 2 26 21 The weight is correct Y...

Page 42: ...2 29 3 Do step 2 for the handle on the left side of the stretcher 4 Lower the head section to the flat position and make sure the lever for the Auto Contour feature lever is in the Off position Use the left side handle to raise the head section As the head section rises the seat section lowers slightly and the knee section rises slightly Yes No Go to page 2 29 5 Do step 2 for the handle on the rig...

Page 43: ...rs must be used to raise or lower the back section Yes No Go to page 2 31 2 Do step 1 for the handle on the right side of the stretcher Headrest 3 Use the thumb push handle to raise and lower the articulating headrest section as well as turn in all directions forward backward up down The articulating headrest moves freely with no evidence of binding along both axis The gas spring releases and lock...

Page 44: ...s No Go to page 2 33 5 Press and hold the Knee Up control The knee section rises smoothly without binding Yes No Go to page 2 34 6 Release the Knee Up control The knee section locks into position Yes No Go to page 2 34 7 Press and hold the Knee Down control The knee section lowers smoothly without binding Yes No Go to page 2 34 8 Release the Knee Down control The knee section locks into position Y...

Page 45: ...in the UP position The back section rises smoothly without binding Yes No Go to page 2 33 11 Release the head Head Up Down control The back section locks into position Yes No Go to page 2 33 12 Press the Head On Off control to the ON position Press and hold the Head Up Down control in the DOWN position The back section lowers smoothly without binding Yes No Go to page 2 33 Figure 2 2 Nurse Control...

Page 46: ... handle out from the stretcher until it stops and turn the handle clockwise The knee section rises smoothly without binding Yes No Go to page 2 36 18 As you hold the handle in the out position turn the crank handle counterclockwise The knee section lowers smoothly without binding Yes No Go to page 2 36 19 Release the handle The handle locks into position Yes No Go to page 2 36 CPR Release 20 Raise...

Page 47: ... along both axis The gas spring for each support releases and locks throughout its full range of motion and disengages completely The gas spring returns to its original position with no evidence of binding Yes No Go to page 2 33 Foot Section 2 Squeeze the release handle underneath the foot section The foot section releases and is easily stored under the sliding patient platform Yes No Go to page 2...

Page 48: ...ure 4 28 If this solves the problem go to Final Actions on page 2 11 Otherwise continue to step 2 2 All four casters lock in the brake position and do not turn or swivel Yes No Adjust the caster brake shoes refer to procedure 4 27 or replace the defective caster s refer to procedure 4 26 If this solves the problem go to Final Actions on page 2 11 Otherwise call Technical Support 3 Go to Final Acti...

Page 49: ...2 If this solves the problem go to Final Actions on page 2 11 Otherwise call Technical Support 2 The corner steer caster locks into position Yes No Replace the caster refer to procedure 4 26 If this solves the problem go to Final Actions on page 2 11 Otherwise call Technical Support 3 Go to Final Actions on page 2 11 2 Hill Rom Transport Procedural and Specialty Stretchers Page 2 13 Service Manual...

Page 50: ...this solves the problem go to Final Actions on page 2 11 Otherwise continue to step 3 3 The pivot arms or pivot brackets are bent Yes No Go to step 6 4 Remove the Steering Plus Steering System assembly and replace any damaged or inoperative parts refer to procedure 4 30 This solves the problem Yes No Go to step 6 5 Go to Final Actions on page 2 11 6 Replace the fifth wheel refer to procedure 4 30 ...

Page 51: ...rolls freely in all directions Yes No Look at the each caster Replace any defective casters refer to procedure 4 26 If this solves the problem go to Final Actions on page 2 11 Otherwise call Technical Support 3 When each brake steer pedal is engaged each hex rod C turns in either direction from neutral Yes No Look at the brake steer link A at the head and foot ends of the stretcher for correct ori...

Page 52: ...low Up pedal approximately 28 times to raise the stretcher to the high position Both the head and foot ends of the stretcher raise evenly Yes No If the head end does not rise replace the hydraulic cylinder at the head end of the stretcher If the foot end does not rise replace the hydraulic cylinder at the foot end of the stretcher refer to procedure 4 29 If this solves the problem go to Final Acti...

Page 53: ...Mechanism Location 2 2 Press the pump pedal approximately 28 times to raise the stretcher to the high position Press the Trendelenburg pedal The head end of the stretcher lowers Yes No Replace the hydraulic cylinder at the head end of the stretcher refer to procedure 4 29 If this solves the problem go to Final Actions on page 2 11 Otherwise continue to step 3 3 Press the pump pedal approximately 2...

Page 54: ...ulic cylinder at the foot end of the stretcher refer to procedure 4 29 If this solves the problem go to Final Actions on page 2 11 Otherwise call Technical Support 4 Go to Final Actions on page 2 11 Page 2 18 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 REV 2 ...

Page 55: ...ion If there is an obstruction remove it If this solves the problem go to Final Actions on page 2 11 Otherwise go to step 3 2 Go to Final Actions on page 2 11 3 Replace the latch refer to procedure 4 1 or refer to procedure 4 3 If this solves the problem go to Final Actions on page 2 11 Otherwise call Technical Support 2 Hill Rom Transport Procedural and Specialty Stretchers Page 2 19 Service Manu...

Page 56: ...D are installed see figure 2 5 on page 2 20 Yes No Replace any missing hardware If this solves the problem go to Final Actions on page 2 11 Otherwise continue to step 2 Figure 2 5 Back Section 2 When the release handle is engaged the back section rises without assistance Yes No Replace the defective back section gas spring refer to procedure 4 15 If this solves the problem go to Final Actions on p...

Page 57: ... into position when the release handle is engaged Yes No Replace the push handle latch refer to procedure 7 10 If this solves the problem go to Final Actions on page 2 11 Otherwise continue to step 5 5 The push handle locks into position Yes No Replace the push handles refer to procedure 7 10 If this solves the problem go to Final Actions on page 2 11 Otherwise call Technical Support 6 Go to Final...

Page 58: ...Raise and lower the IV pole The IV pole locks into position at the different heights Yes No Replace the IV pole refer to procedure 7 2 If this solves the problem go to Final Actions on page 2 11 Otherwise call Technical Support 2 Go to Final Actions on page 2 11 Page 2 22 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 REV 2 ...

Page 59: ...es the problem go to Final Actions on page 2 11 Otherwise continue to step 2 Figure 2 6 Knee Screw Assembly 2 2 Another part of the stretcher interferes with the knee screw assembly Yes No Go to step 5 3 Remove the interference This solves the problem Yes No Go to step 5 4 Go to Final Actions on page 2 11 5 Replace the knee screw assembly refer to procedure 4 18 This solves the problem Yes No Call...

Page 60: ...the display shows Err3 Yes No Replace the display P C board refer to procedure 4 34 If this solves the problem go to Final Actions on page 2 11 Otherwise go to step 3 3 Connect one load beam cable to its correct connection on the scale P C board Press and hold the Weigh control for 1 second The Hands Off indicator flashes and the display shows a weight or Err3 Repeat this step for each load beam c...

Page 61: ...blem go to Final Actions on page 2 11 Otherwise go to step 5 4 Go to step 10 5 Look for interferences between the upper and lower frames There is an interference Yes No Go to step 8 6 Remove the interference s and then take a weight reading The weight shown is correct Yes No Go to step 8 7 Go to step 10 8 Make sure the load beams cables are connected in the correct order 1 2 3 and 4 to the scale P...

Page 62: ...n interference between the upper and lower frames There is an interference Yes No Calibrate the scale see Calibration on page 4 107 If this does not solve the problem replace the scale P C board refer to procedure 4 34 If either of these solve the problem go to Final Actions on page 2 11 Otherwise call Technical Support 3 Remove the interference and then take a weight reading The weight shows corr...

Page 63: ... Make the frame stable and take a weight reading If this solves the problem go to Final Actions on page 2 11 Otherwise call Technical Support 2 Replace the scale P C board refer to procedure 4 34 The display operates correctly Yes No Call Technical Support 3 Go to Final Actions on page 2 11 2 Hill Rom Transport Procedural and Specialty Stretchers Page 2 27 Service Manual 144386 REV 2 ...

Page 64: ...y are connected correctly Both cables are connected correctly Yes No Connect the cables correctly If this solves the problem go to Final Actions on page 2 11 Otherwise go to step 2 2 Replace the display switch panel The display operates correctly Yes No Call Technical Support 3 Go to Final Actions on page 2 11 Page 2 28 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 R...

Page 65: ...blem go to step 2 Otherwise go to RAP 2 18 2 Make sure the Auto Contour feature is On and raise the head section The knee section rises Yes No Go to step 4 3 Go to Final Actions on page 2 11 4 Make sure the Mechlok 1 device is operated by the cable The cable does operate the device Yes No Adjust or replace the cable Or if necessary replace the Mechlok device as necessary If this solves the problem...

Page 66: ...not bent or damaged Both cables are in good condition Yes No Replace the cables as necessary 2 Make sure the head end gas cylinder operates correctly The gas cylinder operation is correct Yes No Adjust the cables or replace the head end gas cylinder as necessary If this solves the problem go to Final Actions on page 2 11 Otherwise call Technical Support 3 Go to Final Actions on page 2 11 Page 2 30...

Page 67: ...oughout its full range of motion and the handle engages and disengages approximately half way through its full travel The handle returns to its original position without binding Yes No Adjust the surgical back section gas spring refer to procedure 4 16 If this solves the problem go to Final Actions on page 2 11 2 When the handle is engaged approximately half way through its full travel the back se...

Page 68: ...he push handle is engaged the articulating headrest is able to be moved without binding Yes No Replace the articulating headrest gas spring refer to procedure 4 17 If this solves the problem go to Final Actions on page 2 11 Otherwise call Technical Support NOTE The cable for the Mechlok 1 device and the gas spring cable are fixed length cables that actuate the gas spring and Mechlok device If main...

Page 69: ...o Go to step 6 4 Push the Head Up or Head Down control on both siderails see figure 2 1 on page 2 8 The head drive operates in both directions for both sides Yes No Go to step 6 5 Go to Final Actions on page 2 11 6 The plugs in the control board are all connected correctly SHOCK HAZARD Failure to unplug the stretcher from its power source could cause personal injury or equipment damage CAUTION Fai...

Page 70: ...e knee drive operates in both directions for both sides Yes No Go to step 5 4 Go to Final Actions on page 2 11 5 The plugs in the control board are all connected correctly SHOCK HAZARD Failure to unplug the stretcher from its power source could cause personal injury or equipment damage CAUTION Failure to wear an antistatic strap when handling electronic components could cause component damage Yes ...

Page 71: ...handle the back section rises or lowers as applicable Yes No Another part of the stretcher interferes with the back screw assembly Eliminate the interference and go to Final Actions on page 2 11 3 When you release the crank handle the back section remains firmly in position Yes No Replace the back screw assembly If this solves the problem go to Final Actions on page 2 11 Otherwise call Technical S...

Page 72: ...knee section rises or lowers as applicable Yes No Another part of the stretcher interferes with the knee screw assembly Eliminate the interference and go to Final Actions on page 2 11 3 When you release the crank handle the knee section remains firmly in position Yes No Replace the knee screw assembly refer to procedure 4 19 If this solves the problem go to Final Actions on page 2 11 Otherwise cal...

Page 73: ...ove the spring so the open end that attaches to the cable link is towards the base of the stretcher 2 The cassette lift mechanism is obstructed Yes No Go to step 4 3 Remove the obstruction from the cassette lift mechanism or the upper frame cassette support surface If this solves the problem go to Final Actions on page 2 11 Otherwise call Technical Support 4 Go to Final Actions on page 2 11 2 Hill...

Page 74: ...the problem go to Final Actions on page 2 11 Otherwise continue to step 2 Figure 2 7 Foot Supports 2 When you engage the release button the foot support D rises without assistance Yes No Replace the defective foot support gas spring refer to procedure 4 25 If this solves the problem go to Final Actions on page 2 11 Otherwise call Technical Support 3 The foot support D rises without the release but...

Page 75: ...chnical Support 5 The foot support D turns outward and inward when the release button is engaged Yes No Replace the defective foot support Mechlok 1 device If this solves the problem go to Final Actions on page 2 11 Otherwise call Technical Support 6 Go to Final Actions on page 2 11 2 1 Mechlok is a registered trademark of P L Porter Company Hill Rom Transport Procedural and Specialty Stretchers P...

Page 76: ...Yes No Move the patient platform into the standard position If this solves the problem go to Final Actions on page 2 11 Otherwise continue to step 5 5 Make sure the release handle and cable function operate correctly All mechanisms work correctly Yes No Adjust the cable assembly for the release handle If this solves the problem go to Final Actions on page 2 11 Otherwise continue to step 6 6 Replac...

Page 77: ...Error 0 Shows on the Scale Display Chapter 2 Troubleshooting Procedures 2 28 Error 0 Shows on the Scale Display 2 Hill Rom Transport Procedural and Specialty Stretchers Page 2 41 Service Manual 144386 REV 2 ...

Page 78: ... Error 1 Shows on the Scale Display Chapter 2 Troubleshooting Procedures 2 29 Error 1 Shows on the Scale Display Page 2 42 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 REV 2 ...

Page 79: ...Error 2 Shows on the Scale Display Chapter 2 Troubleshooting Procedures 2 30 Error 2 Shows on the Scale Display 2 Hill Rom Transport Procedural and Specialty Stretchers Page 2 43 Service Manual 144386 REV 2 ...

Page 80: ... Error 3 Shows on the Scale Display Chapter 2 Troubleshooting Procedures 2 31 Error 3 Shows on the Scale Display Page 2 44 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 REV 2 ...

Page 81: ...Error 5 Shows on the Scale Display Chapter 2 Troubleshooting Procedures 2 32 Error 5 Shows on the Scale Display 2 Hill Rom Transport Procedural and Specialty Stretchers Page 2 45 Service Manual 144386 REV 2 ...

Page 82: ... Error 6 Shows on the Scale Display Chapter 2 Troubleshooting Procedures 2 33 Error 6 Shows on the Scale Display Page 2 46 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 REV 2 ...

Page 83: ...age 4 111 If this solves the problem go to Final Actions on page 2 11 Otherwise continue to step 2 2 Release the Active Brake lever The hex brake lever moves to the neutral position Yes No Adjust the cable refer to Active Brake Adjustment on page 4 113 If this solves the problem go to Final Actions on page 2 11 Otherwise call Technical Support 3 Call Technical Support 2 Hill Rom Transport Procedur...

Page 84: ...2 34 Active Brake System Reduced Braking Ability Chapter 2 Troubleshooting Procedures NOTES Page 2 48 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 REV 2 ...

Page 85: ... used to configure the primary coils of the transformer T1 for series or parallel connection R37 and R40 supply parallel connection for a 120 V AC input Only R39 supplies series connection for a 230 V AC input The transformer full load rated output as configured for this supply is 15 V rms at 670 mA rms The PTC overcurrent protection device R38 protects the secondary circuit and raw supply from ov...

Page 86: ... of the stretcher Schmitt NAND gates are used at any point where there is a slow rising input signal This makes sure there are clean logic levels and sharp transitions for the remainder of the logic circuit U7 supplies sufficient drive current for the relays K1 K6 Comparator Circuit The potentiometer position sensor rotates counterclockwise as the back section of the stretcher articulates up clock...

Page 87: ...lease the brake on the back section motor When the head function up or down control or switch is released the relay opens and back section motion stops The spark quenchers SQ1 SQ4 protect the relay contacts from excessive damage by arcing when they are opened and closed Potentiometer Calibration Board The potentiometer calibration board tunes the output voltage of the position sensor This permits ...

Page 88: ...rol Board Schematic Wiring Diagram P N 49603 Refer to the fold out FO 3 1 at the rear of this manual Figure 3 2 Electric Stretcher Wiring Diagram 120 V and 230 V P N 60389 Refer to the fold out FO 3 2 at the rear of this manual Page 3 4 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 REV 2 ...

Page 89: ...ystem Electric Stretcher Chapter 3 Theory of Operation Figure 3 3 Electric Stretcher Potentiometer Calibration P C Board 3 Hill Rom Transport Procedural and Specialty Stretchers Page 3 5 Service Manual 144386 REV 2 ...

Page 90: ...cher and support the complete upper frame They are resistive bridge sensors excited by a regulated DC voltage 5 V DC and output a microvolt signal thus requiring a shielded cable The load beams must always be connected to the scale P C board in a particular order so that the correct calibration constants are used when a weight is calculated For this reason the beams are numbered and connected as s...

Page 91: ...ntil the LED stays off Watch dog reset RED DS2 shows a problem with the 5 V power supply or a microprocessor issue It is generated by the ADM706 RST line Power LED GRN DS10 will come on if 5 V Primary Power is present BAS LED GRN DS13 should never come on in a stretcher scale ALARM LED GRN DS12 should never come on in a stretcher scale Display P C Board The display P C board serves three main func...

Page 92: ...ift register U4 and read by the processor in a serial format The display P C board powers and communicates with the display via connector P1 This communication is initiated by the processor on the scale P C board so the display P C board acts essentially as a pass through The display data contains 70 segments nine seven segment characters three decimal points and four symbol segments lb kg hands o...

Page 93: ...Optional for the Procedural Electric and Trauma Stretchers Chapter 3 Theory of Operation Figure 3 4 Scale Wiring Diagram 3 Hill Rom Transport Procedural and Specialty Stretchers Page 3 9 Service Manual 144386 REV 2 ...

Page 94: ...Scale System Optional for the Procedural Electric and Trauma Stretchers Chapter 3 Theory of Operation NOTES Page 3 10 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 REV 2 ...

Page 95: ... 1 32 increments Adjustable wrench Open end and box end wrenches 1 8 to 1 in 1 16 increments 17 mm open end wrench Allen 2 wrench sizes 1 8 to 5 16 in 1 32 increments Phillips head screwdriver Slotted head screwdriver Pliers Retaining ring removal installation tool Side cutters Rubber mallet Hammer Pin punch sizes 1 8 3 16 and 5 16 Drill Drill bits sizes 1 16 to 1 in 1 32 increments Extraction too...

Page 96: ...ocedures 6 straight edge Jack stands Lithium base grease P N SA3351 Blue Loctite 1 P N SA3618 adhesive Antistatic strap Marker 1 Loctite is a registered trademark of Loctite Corporation Page 4 2 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 REV 2 ...

Page 97: ...ed Ratchet socket open end wrench Torque wrench 0 250 in lb 0 to 28 2 N m Removal 1 Lower the siderail 2 Remove the two swing pivot nuts C and washers E from the swing pivot bolts A that attach the siderail to the swing arms D see figure 4 1 on page 4 3 or see figure 4 2 on page 4 4 Figure 4 1 Procedural Surgical or Trauma Stretcher Siderail 4 Hill Rom Transport Procedural and Specialty Stretchers...

Page 98: ...ail bracket 3 Support the siderail and remove the swing pivot bolts A 4 Remove the siderail from the swing arms D 5 Remove the four Oilite 1 bushings B from the swing arms D Replacement 1 Install the two Oilite bushings B on each swing arm D 2 Align the siderail swing arm bracket with the swing arm D 3 Insert the swing pivot bolts A through the siderail bracket and swing arm D 1 Oilite is a regist...

Page 99: ...val Replacement and Adjustment Procedures 4 Install a swing pivot nut C and washer E on each swing pivot bolt A 5 Tighten the nuts C to 40 6 in lb 4 5 0 7 N m of torque 6 Do the Function Checks on page 2 3 4 Hill Rom Transport Procedural and Specialty Stretchers Page 4 5 Service Manual 144386 REV 2 ...

Page 100: ...Electric Stretcher Equipment damage can occur The gap at the head or foot end of the siderail can be switched to the opposite end of the stretcher To do this switch the siderails to the opposite side of the stretcher as follows 1 Remove both siderails from the stretcher refer to procedure 4 1 2 Install the siderails on the opposite side of the stretcher refer to procedure 4 1 3 Make sure the sider...

Page 101: ...f the siderail F see figure 4 3 on page 4 8 3 Make a note of the wire routing at the bottom of the siderail This will aid in the installation 4 Lower the head and knee sections to the full flat position 5 Remove the shoulder bolt H 6 Remove the cable adjusting nut I 7 Cut the cable ties M that attach the cable assembly K and the CPR cable L to the upper frame assembly see figure 4 4 on page 4 9 8 ...

Page 102: ...nut Q at the electric box that attaches the siderail cable assembly 11 Remove the left siderail wiring assembly connector A from P2 on the control board H see figure 4 17 on page 4 32 12 Remove the right siderail wiring assembly connector F from P3 on the control board H 13 Pull the cable assembly K and connector through the strain relief nut Q see figure 4 4 on page 4 9 Page 4 8 Hill Rom Transpor...

Page 103: ...e siderail bracket can occur if one end drops and the other end is in position in the siderail bracket 15 Support the siderail as you remove the swing pivot bolts A 16 Remove the siderail F from the swing arms C 17 Remove the four Oilite 1 bushings B from the swing arms C Replacement 1 Install the four Oilite bushings B on each swing arm C 2 Align the siderail swing arm bracket with the swing arm ...

Page 104: ...derail cable assembly K and connector through the strain relief nut Q see figure 4 4 on page 4 9 11 Connect the left siderail cable assembly connector A to P2 on the control board H see figure 4 17 on page 4 32 12 Connect the right siderail cable assembly connector F to P3 on the control board H 13 Tighten the strain relief nut Q at the electric box that attaches the siderail cable assembly see fi...

Page 105: ...emove the side rail trim strip C from the bent bottom rail extension B 3 Remove the bushing J nut K and latch shoulder bolt D that attach the latch E to the end tube F Discard the latch shoulder bolt D Figure 4 5 Siderail Latch 4 Remove the lower pivot bolt G roller guide H latch bushing I and latch E from the rail assembly Discard the lower pivot bolt and any damaged parts 1 Torx is a registered ...

Page 106: ...o attach the latch E to the siderail 4 Tighten the lower pivot bolt G to 140 10 in lb 15 8 1 1 N m of torque CAUTION The latch shoulder bolt has self tapping threads Make sure you use a new latch shoulder bolt for the installation procedure and hand start it Failure to do so could cause damage to the bolt hole threads 5 Insert the new latch shoulder bolt D through the latch E and end tube F 6 Inst...

Page 107: ...B see figure 4 6 on page 4 13 Figure 4 6 Transport Stretcher Siderail Tube 2 Remove the siderail trim strip C from the bent bottom rail extension B 3 Remove the lower pivot bolt D the two wave washers J the roller guide I and the lower pivot block H from the siderail tube G that is to be replaced Discard the lower pivot bolt 4 If necessary remove the transfer stop K from the tube G 1 Torx is a reg...

Page 108: ... bolt holes in the bent bottom rail extension B and the upper frame CAUTION The lower pivot bolt has self tapping threads Make sure you use a new lower pivot bolt for the installation procedure and hand start it Failure to do so could cause damage to the bolt hole threads 4 Carefully install a new lower pivot bolt D to attach the end tube to the bottom rail 5 Tighten the lower pivot bolt D to 140 ...

Page 109: ...ch shoulder bolt D and nut G that attach the latch plate F to the end tube E see figure 4 7 on page 4 15 Figure 4 7 Siderail Latch 4 2 Remove the lower pivot bolt C roller guide B latch bushing A and latch plate F from the rail assembly Discard the lower pivot bolt and any damaged parts Replacement 1 Align the latch plate F the roller guide B and the latch bushing A with the bolt holes in the rail...

Page 110: ...t G to attach the latch plate F to the siderail 3 Tighten the lower pivot bolt C to 140 10 in lb 15 8 1 1 N m of torque CAUTION The latch shoulder bolt has self tapping threads Make sure you use a new latch shoulder bolt for the installation procedure and hand start it Failure to do so could cause damage to the bolt hole threads 4 Install a new latch shoulder bolt D to attach the latch plate F to ...

Page 111: ...retcher see figure 4 8 on page 4 18 Electric Stretcher see figure 4 9 on page 4 18 OB GYN Stretcher see figure 4 10 on page 4 19 CAUTION Do not use a screwdriver to remove the top rail ratchet rivet The upper pivot bracket is made of plastic Damage to the bracket could occur 2 Drill through the two top rail ratchet rivets A and then remove the rivets A 3 Remove the lower pivot bolt C that attaches...

Page 112: ...tretcher Siderail Tubes Chapter 4 Removal Replacement and Adjustment Procedures Figure 4 8 Procedural Surgical or Trauma Stretcher Siderail Tubes Figure 4 9 Electric Stretcher Siderail Tubes Page 4 18 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 REV 2 ...

Page 113: ...s in the bottom rail 4 CAUTION The lower pivot bolt has self tapping threads Make sure you use a new lower pivot bolt for the installation procedure and hand start it Failure to do so could cause damage to the bolt hole threads 3 Carefully install a new lower pivot bolt C to attach the tube G to the bottom rail 4 Tighten the lower pivot bolt C to 140 10 in lb 15 8 1 1 N m of torque 5 Install two n...

Page 114: ...e a new latch shoulder bolt for the installation procedure and hand start it Failure to do so could cause damage to the bolt hole threads 6 For an end tube install a new latch shoulder bolt B to attach the latch M to the end tube G 7 Tighten the latch shoulder bolt B to 140 10 in lb 15 8 1 1 N m of torque 8 Do the Function Checks on page 2 3 Page 4 20 Hill Rom Transport Procedural and Specialty St...

Page 115: ...d tube Refer to procedure 4 7 2 For easy access to the patient grip handle put the end tube A at an angle toward the foot end of the bed see figure 4 11 on page 4 21 3 Remove the damaged patient grip handle B from the end tube A Figure 4 11 Patient Grip Handle Replacement 1 Gently slide the patient grip handle on to the end tube A 1 Torx is a registered trademark of Acument Intellectual Properties...

Page 116: ...t and Adjustment Procedures NOTE You may have to turn the patient grip handle in opposite directions 2 Install the end tube Refer to procedure 4 7 3 Do the Function Checks on page 2 3 Page 4 22 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 REV 2 ...

Page 117: ...nstallation 4 Cut the cable ties M that attach the cable assembly K and the CPR cable L along the upper frame assembly see figure 4 4 on page 4 9 5 Remove the two screws P and cable clamps N along the upper frame assembly 6 Raise the head section of the stretcher Remove the two screws S and lockwashers R that attach the electrical box cover 7 Loosen the strain relief nut Q at the electric box that...

Page 118: ...ve the top rail ratchet rivet The upper pivot bracket is made of plastic Damage to the bracket could occur 13 Drill a hole through the two top rail ratchet rivets A Remove the rivets 14 Remove the upper roller guide C and the plastic upper pivot B from the top of the upright tube D 15 Remove the lower pivot bolt J that attaches the upright tube D to the bottom rail 16 Remove the cable assembly L w...

Page 119: ...10 in lb 15 8 1 1 N m of torque 5 Align the upper roller guide C and the plastic upper pivot B with the hole in the upper pivot 6 Install the two new ratchet rivets A to attach the upright tube D to the upper pivot on the top rail 7 Connect the wire connector at the patient control switch R 8 Install the screw M and washer P with the cable clamp Q that attaches the electric wire Make sure the indi...

Page 120: ...he electrical box cover 15 Install the two screws P and cable clamps N along the upper frame assembly 16 Install the cable ties M that attach the cable assembly K and the CPR cable L along the upper frame assembly 17 Install the snap wire cover J see figure 4 3 on page 4 8 18 Operate the siderail several times to make sure it operates correctly 19 Plug the stretcher into an applicable source 20 Do...

Page 121: ...amage 1 Unplug the stretcher from its power source 2 Remove the two screws D that attach the cover housing C under the patient control unit A see figure 4 13 on page 4 27 3 Remove the cover housing C and disconnect the patient control switch connector Figure 4 13 Patient Control Switch 4 Remove the patient control switch B from the patient control unit A 1 Torx is a registered trademark of Acument...

Page 122: ...NOTE The head symbol on the patient control switch should be at the head end of the stretcher 3 Insert the wiring of the new patient control switch B through the patient control unit A and install the switch into position 4 Connect the patient control switch B to the connector 5 Put the cover housing C into position and install the two screws D to attach it to siderail 6 Plug the stretcher into an...

Page 123: ...onal injury and equipment damage 1 Unplug the stretcher from its power source 2 Remove the two screws B and cable clamp A that attach the nurse control unit D to the frame see figure 4 14 on page 4 29 3 Make a note of the wire routing at the faulty switch This will aid in the installation Figure 4 14 Nurse Control Switch 4 1 Torx is a registered trademark of Acument Intellectual Properties LLC Hil...

Page 124: ...ess the new switch E into the opening on the faceplate of the nurse control unit D to replace any defective nurse control switch 2 Connect the individual nurse control switch wires C see figure 4 14 on page 4 29 to the new switch as shown see figure 4 15 on page 4 30 Figure 4 15 Nurse Control Switch Wire Diagram Violet Red White Red Red Brown Blue Green Gray Brown Brown Brown Brown 3 Install the t...

Page 125: ...he unit from its power source could cause personal injury and equipment damage 2 Unplug the stretcher from its power source 3 Remove the two screws A and lockwashers E that attach the electric box cover to the electric box see figure 4 16 on page 4 31 4 Remove the electric box cover C Figure 4 16 Control Board 5 Remove the electric box cover C 1 Torx is a registered trademark of Acument Intellectu...

Page 126: ...rol board H 9 Remove the right siderail wiring assembly connector F from P3 on the control board H 10 Remove the nurse control wiring assembly connector E from P4 on the control board H 11 Remove the power cord assembly connector G from P5 on the control board H 12 Remove the head drive brake wiring assembly connector I from P6 on the control board H Figure 4 17 Control Board Wiring Assembly Diagr...

Page 127: ...t the right siderail wiring assembly connector F to P3 on the control board H 5 Connect the nurse control wiring assembly connector E to P4 on the control board H 6 Connect the power cord assembly connector G to P5 on the control board H 7 Connect the head drive brake wiring assembly connector I to P6 on the control board H 8 Connect the head drive wiring assembly connector C to P7 on the control ...

Page 128: ...x cover C see figure 4 16 on page 4 31 4 Remove the electric box cover C 5 Remove the potentiometer cable assembly connector B from P1 on the control board H see figure 4 17 on page 4 32 6 Remove the nut H that attaches the potentiometer cable assembly A to the electric box M The nut will stay with the wiring assembly see figure 4 18 on page 4 35 7 Remove the potentiometer cable assembly A from th...

Page 129: ...y A 12 Remove the setscrew D from the potentiometer weldment F 13 Remove the setscrew C from the potentiometer can E 14 Pull the potentiometer can back that has the wiring assembly going through and disconnect the potentiometer cable assembly A 15 Remove the potentiometer cable assembly A the potentiometer weldment F and the potentiometer can E from the potentiometer tube G NOTE The potentiometer ...

Page 130: ...6 The gap must be 1 8 3 2 mm to 12 7 mm If the measurement is 1 8 3 2 mm to 12 7 mm no further adjustment is necessary If not go to step 3 Figure 4 19 Electric Stretcher Potentiometer Adjustment 3 Loosen the setscrew C from the potentiometer can E see figure 4 18 on page 4 35 4 Move the potentiometer can E to adjust the potentiometer If the stretcher stops too soon the gap is larger than 12 7 mm T...

Page 131: ... Procedures potentiometer can E counterclockwise if the gap is smaller than 1 8 3 2 mm 5 Do step 2 If the measurement is correct tighten the setscrew C 6 Do the Function Checks on page 2 3 4 Hill Rom Transport Procedural and Specialty Stretchers Page 4 37 Service Manual 144386 REV 2 ...

Page 132: ...power cord assembly to the inside of the electric box 6 Remove the power cord assembly connector G from P5 on the control board H see figure 4 17 on page 4 32 7 Loosen the strain relief A from the bottom of the electric box inside see figure 4 20 on page 4 39 8 Remove the ground screw D and the self locking nut C that attach the power cord assembly s ground strap E 9 Use the extraction tool to rem...

Page 133: ...onnect the power cord assembly connector G to P5 on the control board H see figure 4 17 on page 4 32 5 Tighten the strain relief A firmly in position see figure 4 20 on page 4 39 6 Install the ground screw D the ground strap E and the self locking nut C to the electric box 7 Install cable ties to attach the power cord assembly to the other wiring assemblies inside the electric box 8 Put the electr...

Page 134: ...ly Chapter 4 Removal Replacement and Adjustment Procedures 9 Plug the stretcher into an applicable power source 10 Do the Function Checks on page 2 3 Page 4 40 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 REV 2 ...

Page 135: ... cause personal injury 1 Raise the back section to the 90 position 2 Remove the push nut D from the solid rivet C that attaches the release handle to the gas spring G see figure 4 21 on page 4 42 or see figure 4 22 on page 4 42 4 CAUTION Do not overextend the retaining rings If the retaining rings are overextended use new ones for the installation Failure to do so could cause equipment damage 3 Re...

Page 136: ...Section Gas Spring Chapter 4 Removal Replacement and Adjustment Procedures Figure 4 21 Procedural Trauma Stretcher Back Section Gas Spring Figure 4 22 OB GYN Stretcher Back Section Gas Spring Page 4 42 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 REV 2 ...

Page 137: ... into the grooves of the top and bottom headed pins B and E 4 Install the solid rivet C that secures the release handle to the gas spring G 5 Install the push nut D onto the solid rivet C 6 Do a check on the adjustment of the release handle see Adjustment on page 4 43 Adjustment 1 Raise the back section to approximately 45 and apply a downward pressure on the side of the back section that requires...

Page 138: ...m headed pin E at the bottom of the gas spring 5 Turn the gas spring clockwise or counterclockwise to adjust WARNING Do not use retaining rings that are overextended Personal injury and equipment damage could occur 6 Install the bottom headed pin E and the retaining ring F on the bottom of the gas spring 7 Make sure the back section release handle I operate correctly and if necessary adjust the ga...

Page 139: ...ck section could rise quickly Make sure you fully control the lift of the back section Failure to do so could cause personal injury 1 Loosen the jam nut A on the top of the gas spring B see figure 4 23 on page 4 45 2 Remove the locknut C and the shoulder bolt D on the bottom of the gas spring B Figure 4 23 Surgical Stretcher Back Section Gas Spring 4 1 Allen is a trademark of Industrial Fasteners ...

Page 140: ... the full flat position NOTE Adjust the gas spring so that when the release handle is engaged approximately half way through its full travel the gas spring releases and when the release handle is disengaged the gas spring is locked Make sure the release handle operates correctly and it returns to its original position 2 Squeeze the left release handle at the top of the back section hand cut out NO...

Page 141: ... 6 Loosely install the shoulder bolt D 7 Make sure the release handle operates correctly and if necessary adjust the gas spring for the right release handle the left PACU release handle and the right PACU release handle 8 When all release handles are operate correctly install the locknut C on the bottom of the gas spring 9 Tighten the jam nut A 10 Do the Function Checks on page 2 3 4 Hill Rom Tran...

Page 142: ...ee figure 4 24 on page 4 48 Figure 4 24 Surgical Stretcher Articulating Headrest Gas Spring CAUTION Do not overextend the retaining rings If the retaining rings are overextended use new ones for the installation Failure to do so could cause equipment damage 2 Remove the retaining ring C from the gas spring B Replacement 1 Raise the headrest put the new gas spring B into position and loosely instal...

Page 143: ... 1 device release at the same time CAUTION Do not turn the gas spring rod with a clamping device Damage to the rod could occur 2 If adjustment is necessary loosen the jam nut A on the gas spring B see figure 4 24 on page 4 48 CAUTION Do not overextend the retaining rings If the retaining rings are overextended use new ones for the installation Failure to do so could cause equipment damage 3 Remove...

Page 144: ...tment Procedures 6 Install the retaining ring C 7 Make sure the articulating headrest operates correctly and if necessary adjust the gas spring again 8 Tighten the jam nut A 9 Do the Function Checks on page 2 3 Page 4 50 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 REV 2 ...

Page 145: ...moval installation tool Lithium base grease P N SA3351 Removal 1 Crank the knee gatch assembly to the horizontal position see figure 4 25 on page 4 51 Figure 4 25 Knee Screw Assembly 2 Remove the roll pin A that attaches the crank handle B to the knee screw assembly G 3 Remove the four screws C that attach the knee screw assembly G to the upper frame 1 Torx is a registered trademark of Acument Int...

Page 146: ... G through the foot end of the stretcher 3 Install the headed pin E through the knee screw assembly G and the base frame bracket F WARNING Do not use retaining rings that are overextended Personal injury and equipment damage could occur 4 Install the retaining ring D onto the headed pin E 5 Install the four screws C into the crank bracket H located at the foot of the upper frame assembly 6 Tighten...

Page 147: ...moval SHOCK HAZARD Failure to unplug the unit from its power source could cause personal injury and equipment damage 1 Unplug the stretcher from its power source 2 Remove the roll pin H that attaches the crank handle I to the knee drive assembly E see figure 4 26 on page 4 53 Figure 4 26 Knee Drive Assembly 4 1 Torx is a registered trademark of Acument Intellectual Properties LLC 2 Loctite is a re...

Page 148: ... so could cause equipment damage 8 Remove the retaining ring D from the actuator mounting pin C 9 Remove the actuator mounting pin C 10 Remove the knee drive assembly E Replacement 1 Install the actuator mounting pin C through the knee drive assembly E and the dogleg weldment N WARNING Do not use retaining rings that are overextended Personal injury and equipment damage could occur 2 Install the r...

Page 149: ...he knee drive assembly E Install the roll pin H through the crank handle I and the knee drive assembly E 9 Apply blue Loctite 1 242 adhesive to the threads of the actuator mounting bolts A 10 Tighten the two actuator mounting bolts A that attach the knee drive assembly E to the base frame bracket L 11 Plug the stretcher into an applicable power source 12 Do the Function Checks on page 2 3 4 1 Loct...

Page 150: ...ction up and the hilow up 3 Remove the two screws I that hold the gearbox cover K to the gearbox see figure 4 27 on page 4 57 4 Remove the roll pin H that attaches the head drive assembly O to the gearbox linkage 5 Pull the gearbox shaft out of the head drive assembly O CAUTION Use care when you remove the cable attachment screws Keep the CPR release cable assembly together to aid in the installat...

Page 151: ...n Failure to do so could cause equipment damage 8 Remove the retaining ring A from the actuator mounting pin E 9 Support the head drive assembly O and remove the actuator mounting pin E 10 Remove the ground screw B that attaches the ground strap F to the head drive assembly O NOTE It is not necessary to remove the dampener when the actuator mounting pin is removed Hill Rom Transport Procedural and...

Page 152: ...nectors P see figure 4 28 on page 4 58 13 Remove the head motor housing G 14 Remove the O ring Q from the head drive assembly O 15 Remove the head drive assembly O see figure 4 27 on page 4 57 Replacement 1 Install the actuator mounting pin E through the head drive assembly O WARNING Do not use retaining rings that are overextended Personal injury and equipment damage could occur 2 Install the ret...

Page 153: ...assembly 8 Apply blue Loctite 1 242 adhesive to the threads of the cable attachment screws M and actuator mounting bolts J 9 Install the two cable attachment screws M that attach the head drive assembly O and the CPR cable assembly N 10 Tighten the two cable attachment screws M to 210 30 in lb 23 7 3 4 N m of torque 11 Tighten the four actuator mounting bolts J that attach the head drive assembly ...

Page 154: ...the bottom rail F see figure 4 3 on page 4 8 5 Remove the shoulder bolt H 6 Remove the cable adjusting nut I 7 Cut the cable ties that attach the siderail cable assembly K and the CPR cable L see figure 4 4 on page 4 9 to the bottom rail F see figure 4 3 on page 4 8 8 Cut the cable ties C along the upper frame see figure 4 29 on page 4 61 9 Remove the five screws A and cable clamps B that attach t...

Page 155: ...retcher CPR Release Cable Assembly Chapter 4 Removal Replacement and Adjustment Procedures Figure 4 29 CPR Release Cable Assembly 4 Hill Rom Transport Procedural and Specialty Stretchers Page 4 61 Service Manual 144386 REV 2 ...

Page 156: ...of the siderail Make sure the cable and ball are installed correctly in the CPR handle weldment 8 Loosely install the cable adjusting nut I see figure 4 3 on page 4 8 9 Install the shoulder bolt H that attaches the CPR handle weldment 10 Install the five screws A and cable clamps B that attach the CPR release cable assembly E to the upper frame see figure 4 29 on page 4 61 11 Install the cable tie...

Page 157: ...e adjusting nut I see figure 4 3 on page 4 8 on the threaded stud so the handle on the CPR handle weldment just touches the plastic CPR handle when the CPR latch L see figure 4 29 on page 4 61 is fully extended Do the Function Checks on page 2 3 4 Hill Rom Transport Procedural and Specialty Stretchers Page 4 63 Service Manual 144386 REV 2 ...

Page 158: ...66 or see figure 4 32 on page 4 66 WARNING Two people are necessary for this procedure Failure to do so could cause personal injury and equipment damage CAUTION Be careful not to damage the base shroud when you remove the upper frame assembly CAUTION When you remove a load beam make sure not to tap on the load beam cells or the cables that come from the load beams Equipment damage could occur 4 Wh...

Page 159: ...tachment plate G from the lower frame assembly see figure 4 33 on page 4 67 NOTE The base shroud is held in position with Velcro 1 strips Figure 4 30 Transport Stretcher Upper Frame 4 1 Velcro is a registered trademark of Velcro Industries BV a Dutch corporation Hill Rom Transport Procedural and Specialty Stretchers Page 4 65 Service Manual 144386 REV 2 ...

Page 160: ...moval Replacement and Adjustment Procedures Figure 4 31 Procedural Electric Trauma Surgical Stretcher Upper Frame Figure 4 32 OB GYN Stretcher Upper Frame Page 4 66 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 REV 2 ...

Page 161: ...WARNING Two people are necessary for this procedure Failure to do so could cause personal injury and equipment damage CAUTION Be careful not to damage the base shroud when you install the upper frame assembly 2 Lift the upper frame and put the load beam or round crosstube C of the upper frame on to the hydraulic cylinders Make sure the frame is in position on both hydraulic cylinders 1 Velcro is a...

Page 162: ...attach the upper frame to the hydraulic cylinder 4 Tighten the bolt A to 125 19 in lb 14 1 2 1 N m of torque 5 If the stretcher is an OB GYN Stretcher replace the upper frame catch shroud refer to procedure 4 23 6 Do the Function Checks on page 2 3 Page 4 68 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 REV 2 ...

Page 163: ...e 4 34 on page 4 69 Figure 4 34 Upper Frame Catch Shroud 4 2 Use the rubber mallet hammer to tap on the underside of the catch shroud to loosen the roll pins D that attach the foot section rest blocks B to the upper frame fixed weldment C NOTE The back of the catch shroud is held in position with a Velcro 1 strip 3 Remove the catch shroud E from the stretcher 1 Velcro is a registered trademark of ...

Page 164: ...edure in reverse order to replace the catch shroud E 2 Make sure the catch shroud E is in the correct position and connects firmly with all Velcro 1 strips 3 Do the Function Checks on page 2 3 1 Velcro is a registered trademark of Velcro Industries BV Page 4 70 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 REV 2 ...

Page 165: ...cher is in the full flat position and the brake steer pedal is in the brake position Failure to do so could cause personal injury or equipment damage 2 Put the stretcher in the full flat position 3 Remove the foot section from the stretcher 4 Remove the two screws J that attach the foot section guide K to the upper frame carriage weldment L see figure 4 35 on page 4 71 Figure 4 35 Foot Section Gui...

Page 166: ...t Mechlok Device 7 Remove the shoulder bolt C that attaches the foot support Mechlok 1 device B to the upper frame carriage weldment D 8 Remove the shoulder bolt E and locknut F that attaches the foot support Mechlok device B to the foot support base weldment G 9 Remove the retaining ring H that attaches the foot support angle cable I to the foot support Mechlok device B 10 Remove the foot support...

Page 167: ...Procedures Replacement Reverse the removal procedure to install the replacement foot support Mechlok 1 device Do the Function Checks on page 2 3 4 1 Mechlok is a registered trademark of P L Porter Company Hill Rom Transport Procedural and Specialty Stretchers Page 4 73 Service Manual 144386 REV 2 ...

Page 168: ...tretcher WARNING Make sure the stretcher is in the full flat position and the brake steer pedal is in the brake position Failure to do so could cause personal injury or equipment damage 2 Put the stretcher in the full flat position 3 Remove the foot section from the stretcher 4 Remove the foot support bellow as follows see figure 4 37 on page 4 74 Figure 4 37 Foot Support Bellows 1 Torx is a regis...

Page 169: ... fastener J off of the foot support assembly 5 Pull and remove the foot support bellow A back and towards the foot end of the stretcher to expose the foot support gas spring B see figure 4 38 on page 4 75 Figure 4 38 Foot Support Gas Spring 6 Remove and discard the remaining ratchet fastener from the release lever 7 Loosen the jam nut K on the foot support gas spring B 8 Remove the shoulder bolt C...

Page 170: ...ring so that when the foot support push release lever is engaged approximately half way through its full travel the foot support gas spring releases And when the foot support push release lever is disengaged the foot support gas spring is locked Make sure the foot support push release lever operates correctly and that it moves to its original position b If adjustment to the foot support gas spring...

Page 171: ...t E see figure 4 37 on page 4 74 7 Install the four screws F that attach the foot support bumper handle G to the footrest weldment E 8 Install the new ratchet fastener J 9 Install the foot section and mattress assembly to complete the replacement procedure 10 Do the Function Checks on page 2 3 4 Hill Rom Transport Procedural and Specialty Stretchers Page 4 77 Service Manual 144386 REV 2 ...

Page 172: ...rake steer pedal in the neutral position 3 Loosen the 7 16 nut s A head and foot end pedals have one nut the optional side pedals have two that connect the brake steer link B to the hex rod C see figure 4 39 on page 4 78 Figure 4 39 Caster Replacement 4 Gently tap the hex rod C out from the applicable caster 1 Torx is a registered trademark of Acument Intellectual Properties LLC 2 Velcro is a regi...

Page 173: ...ake caster is on top of the caster stem 2 Slide the caster into the base of the stretcher 3 Tap the hex rod C into position so that the hole in the hex rod aligns with the screw hole in the brake steer link B 4 Tighten the two 3 8 nuts D that hold the caster stem together 5 Tighten the 7 16 nut s A that connect the brake steer link B to the hex rod C 6 Unfasten the base shroud and return it to its...

Page 174: ...ge 4 80 3 If additional adjustment is necessary adjust the gap between the brake shoe and the wheel to 0 073 0 023 1 85 mm 0 58 mm Use the 0 070 feeler gauge to make sure the distance between the brake shoe and the wheel is correct 4 Make sure the metal teeth above the brake shoe are not worn If the teeth are worn replace the caster refer to procedure 4 26 5 Do the Function Checks on page 2 3 Figu...

Page 175: ...so that if you draw a horizontal line C from the center of the nut D at the top of the brake steer link B to the hex rod E the line C would be at the center of the hex rod E 4 Install the hair pin A to connect the brake steer link B to the frame Make sure the brake steer link B keeps its adjustment 5 Do step 3 and step 4 for the brake steer link B at the head end of the stretcher 6 Do the Function...

Page 176: ...from the hydraulic cylinder 3 Remove the four locknuts C bolts E and spacers F that attach the hydraulic cylinder I to the side tubes of the lower frame 4 Remove the two locknuts A washers B screws G plates H and one end plate D that attach the hydraulic cylinder I to the crosstube of the lower frame WARNING Failure to use correct lifting methods could cause personal injury and equipment damage Th...

Page 177: ...29 Hydraulic Cylinder Chapter 4 Removal Replacement and Adjustment Procedures Figure 4 42 Hydraulic Cylinder 4 Hill Rom Transport Procedural and Specialty Stretchers Page 4 83 Service Manual 144386 REV 2 ...

Page 178: ...e equipment damage 1 Lift the lower frame and put the new hydraulic cylinder I into position 2 Install the four bolts E locknuts C and four spacers F to attach the hydraulic cylinder I to the side tubes of the lower frame 3 Install the two screws G plates H washers B locknuts A and one end plate D to attach the hydraulic cylinder I to the crosstube of the lower frame 4 If necessary install the spr...

Page 179: ...cessary to raise the stretcher to the high position repeat step 10a and 10b until the stretcher can be raised to the high position with 30 pumps or less 12 Lower the stretcher to the low position and make sure the hydraulic cylinders lower at the same rate Adjustment Side Pedals 1 Press the corresponding release pedal until the pedal stop comes in contact with the base frame 2 As you press the ped...

Page 180: ... Checks on page 2 3 Foot End Trendelenburg Pedal optional NOTE Only the Trendelenburg pedal can be adjusted from the foot end NOTE Adjust the side pedals before you adjust the foot end Trendelenburg pedal 1 As you press the foot end Trendelenburg pedal make sure the plunger A is flush with the cylinder pump housing C see figure 4 43 on page 4 86 2 If adjustment is necessary do as follows a Loosen ...

Page 181: ...stop comes in contact with the base frame c With the pedal pressed adjust the turnbuckle F until the cylinder release pin is fully engaged and the plunger A is flush with the cylinder pump housing C d Tighten the jam nut E that locks the turnbuckle F in position 3 Do the Function Checks on page 2 3 4 Hill Rom Transport Procedural and Specialty Stretchers Page 4 87 Service Manual 144386 REV 2 ...

Page 182: ... straight edge Retaining ring removal installation tool Removal 1 Raise the stretcher to the high position 2 Attach the base shroud to the upper frame to get access to the fifth wheel assembly 3 Disconnect the spring A from the frame B see figure 4 45 on page 4 89 1 Allen is a trademark of Industrial Fasteners Inc Page 4 88 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 1443...

Page 183: ...ering System Assembly Chapter 4 Removal Replacement and Adjustment Procedures Figure 4 45 Steering Plus Steering System Assembly 4 Hill Rom Transport Procedural and Specialty Stretchers Page 4 89 Service Manual 144386 REV 2 ...

Page 184: ...f the center steer caster is correct see Adjustment on page 4 90 3 Do the Function Checks on page 2 3 Adjustment WARNING Failure to keep the stretcher in its location while the brake steer pedal is in the steer position could cause personal injury or equipment damage 1 Use chocks to make sure the stretcher is secure in its location 2 Put the brake steer pedal in the steer position 3 Use a 6 15 cm ...

Page 185: ... S 6 Use a 6 15 cm straight edge to make sure the linkage pivot R is past the center of the fifth wheel caster 7 Put the brake steer pedal in the brake position and make sure the fifth wheel caster does not touch the floor 8 Make sure the stretcher operates correctly in the brake and steer positions 4 Hill Rom Transport Procedural and Specialty Stretchers Page 4 91 Service Manual 144386 REV 2 ...

Page 186: ...wo screws A that attach the cover B to the stretcher see figure 4 47 on page 4 93 4 Remove the cover B 5 Remove the fuses C Replacement CAUTION Make sure the correct fuse is installed Failure to do so could cause equipment damage 1 Install the new fuses C 2 Install the cover B on the stretcher 3 Install the two screws A to attach the cover B to the stretcher 4 Do the Function Checks on page 2 3 1 ...

Page 187: ...1 Electric Stretcher Fuse Chapter 4 Removal Replacement and Adjustment Procedures Figure 4 47 Fuse Replacement 4 Hill Rom Transport Procedural and Specialty Stretchers Page 4 93 Service Manual 144386 REV 2 ...

Page 188: ...urg position 2 Loosen but do not remove the two screws A that attach the battery cover B to the scale display C 3 Remove the battery cover B 4 Remove the batteries D and discard them in accordance with local regulations Figure 4 48 Batteries bottom view shown Replacement 1 Install the new batteries D as shown on the battery compartment 2 Install the battery cover B Page 4 94 Hill Rom Transport Pro...

Page 189: ...ement and Adjustment Procedures 3 Tighten the two screws A to attach the battery cover B to the scale display C 4 Make sure the scale operates correctly 4 Hill Rom Transport Procedural and Specialty Stretchers Page 4 95 Service Manual 144386 REV 2 ...

Page 190: ...uma Stretcher raise the x ray tray 5 For a head end load beam remove the cover A from the load beam see figure 4 54 on page 4 105 CAUTION Failure to wear an antistatic strap when handling electronic components could cause component damage 6 Put on the antistatic strap 7 Remove the two screws B that attach the scale enclosure top C to the scale enclosure bottom D see figure 4 49 on page 4 97 8 Open...

Page 191: ...the bottom of the scale enclosure Figure 4 49 Scale Assembly and Connections 14 For a Procedural Stretcher with the Auto Contour feature if you are to remove the head end load beam remove the plugs AA from each end of the upper frame 15 Cut all cable ties K and L that hold the applicable cables on the upper frame M Refer to the applicable figure 4 Hill Rom Transport Procedural and Specialty Stretc...

Page 192: ...50 on page 4 99 Procedural Stretcher without the Auto Contour feature see figure 4 51 on page 4 100 Procedural Stretcher with the Auto Contour feature see figure 4 50 on page 4 99 Procedural Stretcher without the Auto Contour feature see figure 4 51 on page 4 100 Trauma Stretcher see figure 4 52 on page 4 101 Electric Stretcher see figure 4 53 on page 4 102 Page 4 98 Hill Rom Transport Procedural ...

Page 193: ...eam Chapter 4 Removal Replacement and Adjustment Procedures Figure 4 50 Procedural Stretcher with Auto Contour Cable Routing 4 Hill Rom Transport Procedural and Specialty Stretchers Page 4 99 Service Manual 144386 REV 2 ...

Page 194: ...am Chapter 4 Removal Replacement and Adjustment Procedures Figure 4 51 Procedural Stretcher without Auto Contour Cable Routing Page 4 100 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 REV 2 ...

Page 195: ...ale Load Beam Chapter 4 Removal Replacement and Adjustment Procedures Figure 4 52 Trauma Stretcher Cable Routing 4 Hill Rom Transport Procedural and Specialty Stretchers Page 4 101 Service Manual 144386 REV 2 ...

Page 196: ...ale Load Beam Chapter 4 Removal Replacement and Adjustment Procedures Figure 4 53 Electric Stretcher Cable Routing Page 4 102 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 REV 2 ...

Page 197: ...our feature Trauma Stretcher or Electric Stretcher see figure 4 55 on page 4 106 19 At each end of the load beam S remove the bracket that attaches the load beam to the upper frame M Head end load beam loosen the setscrew and remove the nuts T screws U block V and bracket W Foot end load beam remove the nuts T screws U spacers X roller guides Y and brackets Z 4 CAUTION When you remove a load beam ...

Page 198: ...to on the scale P C board On the yellow sleeve of each load beam cable there are numbers 1 through 4 Put a circle around the port number for the particular cable Left head end cable 1 Left foot end cable 2 Right foot end cable 3 Right head end cable 4 2 Calibrate the scale Go to Calibration on page 4 107 Page 4 104 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 REV 2 ...

Page 199: ...hapter 4 Removal Replacement and Adjustment Procedures Figure 4 54 Procedural Stretcher with Auto Contour Load Beam Installation 4 Hill Rom Transport Procedural and Specialty Stretchers Page 4 105 Service Manual 144386 REV 2 ...

Page 200: ...Replacement and Adjustment Procedures Figure 4 55 Procedural Stretcher without Auto Contour shown Trauma Stretcher and Electric Stretcher Load Beam Page 4 106 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 REV 2 ...

Page 201: ... Enable controls for 5 seconds This puts the scale into the diagnostic mode A number from 0 0 to 8 0 will show on the display 6 Use the Last Weight or 0 0 controls to move to the necessary option and then press and hold the Enable control until you hear a beep Option 6 is for calibration with a weight measured in pounds Option 7 is for calibration with a weight measured in kilograms 7 Use the Last...

Page 202: ...o not touch the stretcher After approximately 30 seconds the display will show CAL5 and five tones will sound 13 Put the weight over the load beam cell at the right foot Do not touch the stretcher After approximately 30 seconds the display will show CAL6 and six tones will sound 14 Remove the weight Do not touch the stretcher After approximately 30 seconds the display will show CAL7 and seven tone...

Page 203: ... only CAUTION Failure to wear an antistatic strap when handling electronic components could cause component damage 2 Put on the antistatic strap 3 Remove the two screws A that attach the scale enclosure top B to the scale enclosure bottom C see figure 4 56 on page 4 109 Figure 4 56 P C Board 4 4 Open the scale enclosure and disconnect the two ribbon cables D and E from P1 and P5 on the display P C...

Page 204: ... to the original configuration see table 1 on page 4 110 Table 1 Diagnostic Menu Menu Option Function 0 Engages Diagnostic mode 1 Exits Diagnostic mode 2 Engages test mode and a continuous display 3 Shows weight in kilograms and pounds 4 Shows weight in kilograms only 5 Shows weight in pounds only 6 Engages calibration mode in pounds 7 Engages calibration mode in kilograms 8 Engages or disengages ...

Page 205: ...op of the bellow E NOTE Make a note of the cable routing through the bellow 7 Remove the screw G and cable clamp H that hold the cable assembly B on the upper frame 8 Remove the clevis pin I and hitch pin J from the bracket on the upper frame and the Active Brake tube K 9 Remove the Active Brake tube K and cable assembly B Replacement CAUTION When you install the cable assembly take care that the ...

Page 206: ...e Brake System Chapter 4 Removal Replacement and Adjustment Procedures Figure 4 57 Active Brake Cable Assembly Removal Page 4 112 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 REV 2 ...

Page 207: ... L to remove any slack in the cable assembly B from the hex brake lever C to the jamnut L NOTE Do not adjust the cable assembly too tight To do so could cause the brake system to operate incorrectly 5 While you hold the inside jamnut L tighten the outside jamnut A enough to lock the cable assembly B in position 6 Make sure the hand brake operates correctly If necessary repeat step 2 through step 5...

Page 208: ...stall the wheel blocks 2 Make sure the brake steer pedals are in the neutral position 3 Attach the base shroud to the upper frame to get access to the neutral detent 4 Remove the two nuts A that attach the neutral detent assembly B to the stretcher 5 Remove the neutral detent assembly B Figure 4 59 Neutral Detent Removal Page 4 114 Hill Rom Transport Procedural and Specialty Stretchers Service Man...

Page 209: ... position 2 Loosen the two nuts A that attach the neutral detent assembly B to the stretcher see figure 4 59 on page 4 114 3 Slide the neutral detent assembly B inward until the fifth wheel pin C touches the lever arm D 4 Tighten the two nuts A that attach the neutral detent assembly B to the stretcher 5 Make sure the brake steer pedals operate correctly 6 Do the Function Checks on page 2 3 4 Hill...

Page 210: ...s are set 2 Raise the head section to its highest position 3 Remove the utility tray A see figure 4 60 on page 4 116 Figure 4 60 Removal Note The push handle shown includes the optional integrated IV pole handle 4 Remove the retaining ring B and bumper C from the handle D 5 Loosen the two screws E that hold the handle D in the adapter F 6 Remove the handle D 1 Torx is a registered trademark of Acu...

Page 211: ...h the Integrated Oxygen Tank Storage Chapter 4 Removal Replacement and Adjustment Procedures Replacement Do the removal procedure in reverse order 4 Hill Rom Transport Procedural and Specialty Stretchers Page 4 117 Service Manual 144386 REV 2 ...

Page 212: ...ush Handle Stretchers with the Integrated Oxygen Tank Storage Chapter 4 Removal Replacement and Adjustment Procedures NOTES Page 4 118 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 REV 2 ...

Page 213: ...he model number label B and the serial number label A see figure 5 1 on page 5 1 For the OB GYN stretcher you will find the product number on the model number label C and the serial number label D see figure 5 2 on page 5 2 Figure 5 1 Identification Label Location 5 Hill Rom Transport Procedural and Specialty Stretchers Page 5 1 Service Manual 144386 REV 2 ...

Page 214: ...ase order number Product number Serial number Part number s To promptly order parts request part prices and availability or follow up on a service order use the following Hill Rom fax number 812 934 8472 Terms Net 30 days F O B Batesville IN Prepaid shipping charges added to invoice All orders shipped UPS ground unless specified Page 5 2 Hill Rom Transport Procedural and Specialty Stretchers Servi...

Page 215: ...0 445 3720 Exchange Policy The following are Hill Rom s policies for in warranty and out of warranty exchanges In Warranty Exchanges In some cases Hill Rom will request that parts products be returned for inspection When this occurs you are expected to return parts products within 30 days of receipt of the exchange part If you fail to return the inoperative parts products within the 30 day period ...

Page 216: ...oducts within 30 days of receipt of the exchange part Hill Rom will include an RMA packet with the parts products shipment If an RMA number is not available obtain one by phoning Hill Rom Technical Support at 800 445 3720 Hill Rom will invoice your facility for the full selling price of the parts products Upon return of the inoperative parts products Hill Rom will issue a credit to your facility f...

Page 217: ...ephone United States and Canada or FAX Outside the United States and Canada troubleshooting assistance for facility personnel and provide necessary parts to make repairs If troubleshooting determines the need for on site technical service a qualified service representative will be dispatched Replacement of non technical items will be the responsibility of the customer If requested by Hill Rom prod...

Page 218: ...Warranty Chapter 5 Parts List NOTES Page 5 6 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 REV 2 ...

Page 219: ...cylinder assembly head 145853 1 Hydraulic cylinder assembly foot 46363 5 Zero transfer stop A for siderails 46378 5 Zero transfer stop B for siderails 37275 10 Roll pin 4610302 10 Ratchet rivet SA8894 2 Wheel 8 17291 20 Push nut 48650 10 Headed pin 143347 2 Pad foot green 143348 2 Pad foot orange 143344 2 Pedal butterfly 140264 1 Head panel gas spring 5 Hill Rom Transport Procedural and Specialty ...

Page 220: ...Caster and Base Shroud Chapter 5 Parts List Caster and Base Shroud Figure 5 3 Caster and Base Shroud Page 5 8 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 REV 2 ...

Page 221: ...lt before July 2008 7 65513PLS 2 Plate bellow attachment plate P8005 8 46122 2 Plate bellow attachment 9 14338904 2 Bellows red 10 14338903 2 Bellows teal 11 14338902 2 Bellows purple 12 14338901 2 Bellows blue 13 14338905 2 Bellows neutral 14 65105 2 Bellows P8005 15 14402202 2 Label Hill Rom large 16 14401901 2 Label Procedural 17 14401902 2 Label Trauma 18 14401903 2 Label Surgical 19 14401904 ...

Page 222: ...Base Assembly Side Pedal Chapter 5 Parts List Base Assembly Side Pedal Figure 5 4 Base Assembly Side Pedals Page 5 10 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 REV 2 ...

Page 223: ... 143554 3 Block pivot 17 129337 8 Screw 18 70794 2 Drip guard 19 3815602 2 Plug hole 20 42142 20 Screw hilow 21 143398 2 Cover pump pedal 22 14287301PLS 2 Weldment arm foot release control 23 14287302PLS 2 Weldment arm foot release control 24 14439701 2 Trend pedal right 25 143719 1 Label kit trend hilow right side 26 144452 2 Trend pedal center 27 1429040248S 1 Weldment foot pump hilow 28 142834P...

Page 224: ...Surgical hydraulic cylinder head 47 145853 1 Hydraulic cylinder assembly foot 48 145855 1 Surgical hydraulic cylinder foot 49 143350 1 Label kit trend hilow left side 50 143085 4 Spring 51 142818PLS 4 Tube hilow jack spacer base 52 13028301 2 Spacer 75 19 mm P8010 and P8050 53 6504702 2 Spacer 1 75 44 4 mm P8005 and P8020 54 143081 1 Heim joint lh threaded 55 143082 1 Turnbuckle 56 143080 2 Heim j...

Page 225: ...Base Assembly Side Pedal Chapter 5 Parts List NOTES 5 Hill Rom Transport Procedural and Specialty Stretchers Page 5 13 Service Manual 144386 REV 2 ...

Page 226: ...ke and Steer Chapter 5 Parts List Base Assembly Side Pedals with End Brake and Steer Figure 5 5 Base Assembly Side Pedals with End Brake and Steer Page 5 14 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 REV 2 ...

Page 227: ...rt guide 15 9025816 1 Screw shoulder 16 17291 4 Push nut 17 14291348S 1 Weldment side brake steer F and G model stretchers built before July 2008 149295 1 Weldment side brake steer F and G model stretchers built after June 2008 18 143554 2 Block pivot 19 9001828 4 Screw cap hex 20 142918 2 Cap pivot block 21 4398401 1 Steer pedal 22 61674 1 Label steer 23 61755 1 Pedal adapter 24 14438148S 1 Weldm...

Page 228: ...umber Part Number Quantity Description 31 60792 1 Headed pin 32 128 1 Pin roll 33 60494 1 Nut stretchers built after January 2009 34 0010360028 1 Screw stretchers built after January 2009 Page 5 16 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 REV 2 ...

Page 229: ...Base Assembly Side Pedals with End Brake and Steer Chapter 5 Parts List NOTES 5 Hill Rom Transport Procedural and Specialty Stretchers Page 5 17 Service Manual 144386 REV 2 ...

Page 230: ...Base Assembly End Pedals Chapter 5 Parts List Base Assembly End Pedals Figure 5 6 Base Assembly End Pedals Page 5 18 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 REV 2 ...

Page 231: ...tension 14 1012 4 Washer flat 15 9001732 1 Screw hex 16 142918 2 Cap pivot block 17 143554 2 Block pivot 18 9001836 4 Screw 19 144508PLS 2 Plate end foot pump 20 14293048S 1 Weldment foot end pump 21 42142 7 Screw hilow 22 48653 1 Bumper 23 143398 1 Cover hydraulic pump pedal 24 6100401 1 Spring handle retract 25 9023428 1 Nut lock 26 144253PLS 2 Pin foot controls 27 142856 1 Slider foot pump bar ...

Page 232: ...se Assembly End Pedals Chapter 5 Parts List Item Number Part Number Quantity Description 34 4727111PLS 1 D pin Page 5 20 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 REV 2 ...

Page 233: ...Base Assembly End Pedals Chapter 5 Parts List NOTES 5 Hill Rom Transport Procedural and Specialty Stretchers Page 5 21 Service Manual 144386 REV 2 ...

Page 234: ... Steering System Chapter 5 Parts List Base Assembly Steering Plus Steering System Figure 5 7 Base Assembly Steering Plus Steering System Page 5 22 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 REV 2 ...

Page 235: ...cer 5th wheel 12 145145 1 Bracket outer 5th wheel 13 145004 2 Glide 5th wheel 14 143631 1 Spring 5th wheel 15 37652 1 Retaining ring 16 4618702PLS 1 Pin clevis 17 144530PLS 2 Arm 5th wheel 18 6029403 2 Pin hair 19 46487 3 Washer 20 9025816 1 Screw shoulder 21 143150 1 Block U joint 5th wheel 22 143076 1 Wheel 23 4618703PLS 1 Pin clevis 24 831 2 Nut hex 25 143000PLS 1 Weldment 5th wheel link 26 143...

Page 236: ...8005 Stretcher Chapter 5 Parts List Upper Frame Assembly Transport P8005 Stretcher Figure 5 8 Upper Frame Assembly Transport P8005 Stretcher Page 5 24 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 REV 2 ...

Page 237: ...il end cap 9 46029 1 or 2 Corner shroud lh foot end only on stretchers with the integrated oxygen tank storage 10 6510348S 2 Bent bottom rail extrusion 11 48643 2 Latch bushing 12 140920 2 Latch shoulder bolt 13 4637013 2 Bent bottom rail extrusion 14 65046 2 Siderail tube end 15 4637156 4 Top rail end cap 16 144006 2 Labels 17 65045 8 Siderail tube 18 4606601 2 Top rail assembly 19 43879 20 Screw...

Page 238: ...2 46197PL 1 Head support tube weldment 43 4648501 4 Setscrew cup point 44 9001828 8 Screw hex head cap 45 4602748 2 Trendelenburg pivot bracket 46 4435 8 Locknut 47 46110 4 Trendelenburg outer foot bushing 48 49017PL 4 Anti sway collar 49 46196 1 Foot support tube weldment 50 46109 2 Trendelenburg inner foot bushing 51 46172 2 Trendelenburg upper roller 52 4611148 4 Trendelenburg pivot plate 53 46...

Page 239: ... the integrated oxygen tank stor age 153269 1 Bracket end support wide F and G model stretchers built after June 2008 without the integrated oxygen tank stor age a Torx is a registered trademark of Acument Intellectual Properties LLC b Velcro is a registered trademark of Velcro Industries BV a Dutch corporation 5 Hill Rom Transport Procedural and Specialty Stretchers Page 5 27 Service Manual 14438...

Page 240: ...8000 Stretcher Chapter 5 Parts List Upper Frame Assembly Procedural P8000 Stretcher Figure 5 9 Upper Frame Assembly Procedural P8000 Stretcher Page 5 28 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 REV 2 ...

Page 241: ...301 1 Knee crank pivot 16 35667 1 Washer 17 46308 1 Knee crank spring 18 46309 1 Detent ball 19 46307PL 1 Crank hinge female 20 48621 2 or 4 Twin thread screw foot end only on stretchers with the integrated oxygen tank storage 21 46361 4 Retaining ring 22 46038 2 or 4 Corner bumper foot end only on stretch ers with the integrated oxygen tank stor age 23 40766 4 Roll pin 24 43878 4 Screw Torx a but...

Page 242: ...per frame welded assembly standard width knee gatch radiolucent 40 14510103 1 Upper frame welded assembly wide width knee gatch non radiolucent 41 14510104 1 Upper frame welded assembly wide width knee gatch radiolucent 42 14510105 1 Upper frame welded assembly standard width no knee gatch non radiolucent 43 14510106 1 Upper frame welded assembly standard width no knee gatch radiolucent 44 1451010...

Page 243: ...t after June 2008 without the integrated oxygen tank storage 57 153268 1 Bracket end support narrow F and G model stretchers built after June 2008 without the integrated oxygen tank stor age 153269 1 Bracket end support wide F and G model stretchers built after June 2008 without the integrated oxygen tank stor age a Torx is a registered trademark of Acument Intellectual Properties LLC 5 Hill Rom T...

Page 244: ... Stretcher Chapter 5 Parts List Upper Frame Panel Assembly Procedural P8000 Stretcher Figure 5 10 Upper Frame Panel Assembly Procedural P8000 Stretcher Page 5 32 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 REV 2 ...

Page 245: ...tube welded assembly foot end wide width non radiolucent 12 14518808 1 Head foot tube welded assembly foot end wide width radiolucent 13 46045 12 Surface pivot bushing 14 46113 6 Tube plug 15 461980148 1 Thigh panel welded assembly standard width non radiolucent 16 461980248 1 Thigh panel welded assembly standard width radiolucent 17 461980348 1 Thigh panel welded assembly wide width non radioluce...

Page 246: ...8 1 Resiten thigh panel standard width 34 4643801 1 Resiten thigh panel wide 35 46437 1 Resiten seat panel standard width 36 4643701 1 Resiten seat panel wide width 37 46439 1 Resiten foot panel no knee standard width 38 4643901 1 Resiten foot panel no knee wide width 39 129945 1 Head release handle welded assembly standard width 40 464460148 1 Foot rack welded assembly wide width 41 36957 7 Retai...

Page 247: ...Upper Frame Panel Assembly Procedural P8000 Stretcher Chapter 5 Parts List NOTES 5 Hill Rom Transport Procedural and Specialty Stretchers Page 5 35 Service Manual 144386 REV 2 ...

Page 248: ...8010 Stretcher Chapter 5 Parts List Upper Frame Assembly Surgical P8010 Stretcher Figure 5 11 Upper Frame Assembly Surgical P8010 Stretcher Page 5 36 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 REV 2 ...

Page 249: ... attachment Velcro a 14 61684 1 Head end pivot bracket 15 4637448 1 Extended foot panel weldment 16 461980148 1 Thigh panel welded assembly 17 4637501PL 1 Headed pin 1 625 18 60806 4 Screw phillips flat head 19 6078601 2 Screw socket head cap 20 49063 2 Equipment accessory rail 21 14995 2 Screw 22 3972301 2 Pedal sleeve 23 46003 1 Release weldment Fowler adjustment 24 46379 2 Screw socket head cap...

Page 250: ...orner shroud lh 46 40766 2 Roll pin 47 46038 2 Corner bumper 48 46361 2 Retaining ring 49 48621 2 Twin threaded screw 50 46019 1 Corner shroud rh 51 4903405 1 Labels surgical model 52 4647506 1 Labels 53 14368004 1 Knee screw assembly 54 SA3351 As required 4 oz lithium grease 55 6449448S 1 Weldment backrest frame 56 35667 4 Washer 57 42574 2 Screw 58 831 2 Lock nut 59 60823S 1 Articulating head re...

Page 251: ...1PLS 1 Surgical knee screw tube 78 128 1 Roll pin 79 124 1 Roll pin 80 31644 1 Knee screw manual 81 3973201 1 Tube and nut assembly knee 82 40734 1 Damper plug Not shown 46155 1 Head positioning strap Not shown Headrest see Mattresses on page 5 162 a Velcro is a registered trademark of Velcro Industries BV a Dutch corporation b Torx is a registered trademark of Acument Intellectual Properties LLC ...

Page 252: ...ating Headrest Chapter 5 Parts List Surgical P8010 Stretcher Articulating Headrest Figure 5 12 Surgical P8010 Stretcher Articulating Headrest Page 5 40 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 REV 2 ...

Page 253: ...aining ring 14 60828 1 Lift arm shroud 15 49032 1 Mechlok device 16 46015 1 Screw end cap 17 49664 1 Release cable draw 18 9025924 1 Screw hex socket head shoulder 19 60827 1 Head shroud 20 46108 2 Push handle release 21 4435 4 Locknut 22 9026706 4 Cap screw 23 25283 2 Washer 24 46167 2 Side handle 25 61549 1 Release knob 26 9033812 1 Shoulder screw 27 60830 1 Top handle 28 6449548S 1 Bracket weld...

Page 254: ...et 1 of 2 Chapter 5 Parts List Upper Frame Assembly OB GYN P8050 Stretcher Sheet 1 of 2 Figure 5 13 Upper Frame Assembly OB GYN P8050 Stretcher Sheet 1 of 2 Page 5 42 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 REV 2 ...

Page 255: ...3 SA4841 As required Loctite a red 262 14 19124 2 Large cable tie 15 6117801 1 Foot support base weldment rh 16 9023428 2 Locknut 17 60620 2 Nut 18 9033812 2 Shoulder screw 19 9026044 2 Shoulder screw 20 9025824 2 Screw hex socket head shoulder 21 628930148S 1 Foot rest weldment rh 22 62919 2 Vinyl dipped cap release handle 23 6296801 1 Foot support bellows rh 24 62989PLS 2 Mattress retainer 25 43...

Page 256: ... 1 Foot support bellows lh 40 60825 1 Glide slide Not shown 6291005 2 Label calf support storage Not shown 6291004 2 Label side pivot Not shown 6291003 1 Label foot support lift Not shown 6291002 1 Label foot support lift Not shown 6291001 1 Label OB product Not shown 4647506 1 Labels serial number a Loctite is a registered trademark of Loctite Corporation b Torx is a registered trademark of Acume...

Page 257: ...Upper Frame Assembly OB GYN P8050 Stretcher Sheet 1 of 2 Chapter 5 Parts List NOTES 5 Hill Rom Transport Procedural and Specialty Stretchers Page 5 45 Service Manual 144386 REV 2 ...

Page 258: ...et 2 of 2 Chapter 5 Parts List Upper Frame Assembly OB GYN P8050 Stretcher Sheet 2 of 2 Figure 5 14 Upper Frame Assembly OB GYN P8050 Stretcher Sheet 2 of 2 Page 5 46 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 REV 2 ...

Page 259: ...86 2 Retracting roller 11 62978PLS 2 Roller boss 12 49631S 1 Head cross tube cap weldment 13 9001636 1 Screw 14 46361 2 Retaining ring 15 46038 2 Corner bumper 16 48621 2 Twin thread screw 17 40766 2 Roll pin 18 46029 1 Corner shroud with nipple lh 19 46019 1 Corner shroud rh 20 62981S 1 Head Trendelenburg tube weldment 21 62958 1 Upper frame catch shroud 22 61498 2 Guide block 23 61452 2 Dowel pi...

Page 260: ...50 Stretcher Chapter 5 Parts List Upper Frame Panel Assembly OB GYN P8050 Stretcher Figure 5 15 Upper Frame Panel Assembly OB GYN P8050 Stretcher Page 5 48 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 REV 2 ...

Page 261: ...Surface pivot bushing 13 43059 2 Retaining ring 14 46113 2 Tube plug 15 4645404PLS 2 Headed pin 1 313 16 62927 1 Seat panel Resiten a 17 62930 1 Back panel Resiten 18 61073 10 Drive rivet 19 49075 4 Pop rivet 20 49091 6 Retaining ring 21 62986 6 Retracting roller 22 62978PLS 6 Roller boss 23 49635 2 Cattle catcher 24 45809 4 Screw 25 49086 2 Roll pin 26 6293702PLS 1 Foot section guide lh 27 43878 ...

Page 262: ... 49608 2 Velcro d foot section a Resiten is a registered trademark of L C Industries Inc b Torx is a registered trademark of Acument Intellectual Properties LLC c Mechlok is a registered trademark of P L Porter Company d Velcro is a registered trademark of Velcro Industries BV a Dutch corporation Page 5 50 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 REV 2 ...

Page 263: ...Upper Frame Panel Assembly OB GYN P8050 Stretcher Chapter 5 Parts List NOTES 5 Hill Rom Transport Procedural and Specialty Stretchers Page 5 51 Service Manual 144386 REV 2 ...

Page 264: ...auma P8040 Stretcher Chapter 5 Parts List Upper Frame Assembly Trauma P8040 Stretcher Figure 5 16 Upper Frame Assembly Trauma P8040 Stretcher Page 5 52 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 REV 2 ...

Page 265: ...eldment upper frame Trauma 13 66292 4 Threaded insert 14 48621 4 Screw 15 46029 2 Cover corner left hand 16 4633202 2 Tape protective 17 9028210 4 Screw 18 61072PL 2 Weldment handle tube 19 4637507PL 4 Pin headed 20 4645404PLS 4 Pin headed 21 49699 2 Plug knee standoff 22 4633203 2 Protective tape 23 26797 1 Clamp cable 24 43880 4 Screw 25 43314 10 Celcon a spacer 26 6381648 2 Lift link Trauma tra...

Page 266: ...01 1 Spring handle retract 37 6084801 1 Label x ray lift right hand 38 4633801 4 Bushing split 39 9712 4 Screw 40 60634 4 Nut nylon cap 41 33680 1 Nut self locking 42 2449 1 Washer 43 6062748 4 Plate handle bushing 44 4637505 2 Pin a Celcon is a registered trademark of Hoechst Celanese Corporation Page 5 54 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 REV 2 ...

Page 267: ...Upper Frame Assembly Trauma P8040 Stretcher Chapter 5 Parts List NOTES 5 Hill Rom Transport Procedural and Specialty Stretchers Page 5 55 Service Manual 144386 REV 2 ...

Page 268: ...40 Stretcher Chapter 5 Parts List Upper Frame Panel Assembly Trauma P8040 Stretcher Figure 5 17 Upper Frame Panel Assembly Trauma P8040 Stretcher Page 5 56 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 REV 2 ...

Page 269: ...wler release weldment 8 36957 2 Retaining ring 9 17291 2 Push nut 10 6064701 2 Non skid pad 11 6088048S 1 Foot deck weldment 12 46113 4 Plug end upper frame tube 13 46045 8 Surface pivot bushing 14 38741 2 Release gas spring 15 9001216 2 Truss head rivet 16 4637503PL 2 Headed pin 17 14511648S 1 Cassette pan 18 4637506PL 4 Headed pin 19 4633202 2 Tape protective 20 4649103 4 Bushing split 21 464540...

Page 270: ...er 5 Parts List Upper Frame Labels Trauma P8040 Stretcher Figure 5 18 Upper Frame Labels Trauma P8040 Stretcher Head end Patient right Patient left Foot end Page 5 58 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 REV 2 ...

Page 271: ...ne locator label 2 6121402 1 Ankle restraint label lh 3 6111002 1 Foot x ray indexing label lh 4 61553 2 Hand indicator label 5 6086402 1 Head x ray indexing label lh 6 6086401 1 Head x ray indexing label rh 7 6111001 1 Foot x ray indexing label rh 8 6121401 1 Ankle restraint label rh 5 Hill Rom Transport Procedural and Specialty Stretchers Page 5 59 Service Manual 144386 REV 2 ...

Page 272: ...8020 Stretcher Chapter 5 Parts List Upper Frame Assembly Electric P8020 Stretcher Figure 5 19 Upper Frame Assembly Electric P8020 Stretcher Page 5 60 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 REV 2 ...

Page 273: ...y 13 44128 1 Washer serrated lock used on 230V AC version only 14 44126 1 Nut used on 230V AC version only 15 43879 2 Screw Torx button head 16 46019 2 Corner shroud rh 17 46332 4 Protective tape 18 49017PL 4 Anti sway collar 19 4648501 4 Setscrew cup point 20 49699 2 Knee standoff plug 21 43059 2 Retaining ring 22 49996PL 3 Headed pin 23 46334 2 Mattress attachment Velcro a 24 4435 8 Locknut 25 9...

Page 274: ... 1 Caution label 38 60389 1 Wiring diagram label 39 4619701PL 1 Head support tube welded assembly 40 49044PLS 6 Actuator mounting bolt 41 4619601PL 1 Foot support tube welded assembly 42 4964301 1 Ninety degree strain relief 43 49633 1 Potentiometer cable assembly 44 4998601 1 Potentiometer can 45 49989PL 1 Potentiometer weldment a Velcro is a registered trademark of Velcro Industries BV a Dutch c...

Page 275: ...Upper Frame Assembly Electric P8020 Stretcher Chapter 5 Parts List NOTES 5 Hill Rom Transport Procedural and Specialty Stretchers Page 5 63 Service Manual 144386 REV 2 ...

Page 276: ...attress Weldment Chapter 5 Parts List Electric P8020 Stretcher Mattress Weldment Figure 5 20 Electric P8020 Stretcher Mattress Weldment Page 5 64 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 REV 2 ...

Page 277: ...ent 5 461980548 1 Electric thigh panel weldment 6 49043PLS 1 Actuator mounting pin 7 145186 1 Electric head foot tube weldment 8 49081 2 Retaining ring 9 49995 2 Bushing bronze 10 49655 1 CPR dampener 11 49996PL 1 Headed pin 12 43059 1 Retaining ring 13 46334 1 Mattress attachment Velcro a 14 61108PLS 1 Dampener mounting pin a Velcro is a registered trademark of Velcro Industries BV a Dutch corpor...

Page 278: ...e Assembly Chapter 5 Parts List Electric P8020 Stretcher Head and Knee Drive Assembly Figure 5 21 Electric P8020 Stretcher Head and Knee Drive Assembly Page 5 66 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 REV 2 ...

Page 279: ... 49996PL 1 Headed pin 10 49055 1 Gear box assembly 11 62050 1 Hairpin 12 9007306 4 Screw phillips pan head 13 4966901 1 Actuator assembly knee drive 120V AC 14 41667 4 Washer 15 4903748 1 Dogleg weldment 16 49995 2 Bushing bronze 17 49043PLS 1 Actuator mounting pin 18 49994 6 Bushing bronze 19 4964901 1 Head drive assembly 120 V AC 20 4966902 1 Actuator assembly knee drive 230 V AC 21 4964902 1 He...

Page 280: ...R Assemblies Chapter 5 Parts List Electric P8020 Stretcher Head Drive CPR Assemblies Figure 5 22 Electric P8020 Stretcher Head Drive CPR Assemblies Page 5 68 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 REV 2 ...

Page 281: ...ain bushing 9 49993 1 Latch assembly 10 33835 1 Latch guide 11 60406 1 Spring 12 33680H 1 Self locking nut 13 49015 1 Release cable assembly 14 25204 2 Lockwasher 15 9014420 2 Bolt 16 62050 1 Hair pin 17 41667 4 Washer 18 9007306 4 Pan head machine screw 19 60585 1 O ring 20 61181 1 Knee drive cable assembly 21 4966801 1 Actuator assembly head 120 V AC 22 4966802 1 Actuator assembly head 230 V AC ...

Page 282: ...Gearbox Assembly Chapter 5 Parts List Electric P8020 Stretcher Gearbox Assembly Figure 5 23 Electric P8020 Stretcher Gearbox Assembly Page 5 70 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 REV 2 ...

Page 283: ...box 5 49067 1 Lever arm CPR gearbox 6 49068 1 Roller lever arm 7 49053PLS 2 Rivet gear box 8 48645 1 Shoulder bolt latch 9 63166 4 Screw Torx a button head 10 1963601 2 Roll pin 11 SA3351 As required 4 oz lithium grease 12 49640 2 Gear 13 49056 1 Cover weldment 14 4649101 3 Split bushing 15 49055 1 Gear box assembly a Torx is a registered trademark of Acument Intellectual Properties LLC 5 Hill Rom...

Page 284: ...le Wire Routing Chapter 5 Parts List Electric P8020 Stretcher Cable Wire Routing Figure 5 24 Electric P8020 Stretcher Cable Wire Routing Page 5 72 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 REV 2 ...

Page 285: ...ton head 3 4966701 2 Cable clamp 7 16 4 4966702 2 Cable clamp 5 8 5 49936 13 Self mounting wire tie 6 3924001 3 Ground strap 7 17292 3 Cable clamp 8 4964302 1 Ninety degree strain relief 9 3924006 3 Ground strap assembly 6 10 3924008 1 Ground strap assembly 9 a Torx is a registered trademark of Acument Intellectual Properties LLC 5 Hill Rom Transport Procedural and Specialty Stretchers Page 5 73 S...

Page 286: ...ire Assemblies Chapter 5 Parts List Electric P8020 Stretcher Cable Wire Assemblies Figure 5 25 Electric P8020 Stretcher Cable Wire Assemblies Page 5 74 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 REV 2 ...

Page 287: ...e assembly 4 61183 1 Potentiometer cable assembly 5 61182 1 Left siderail cable assembly 6 61180 1 Right siderail cable assembly 7 61185 1 Nurse control cable assembly 8 61181 1 Knee drive cable assembly 9 4962001 1 Power cord assembly 120 V AC 10 4962002 1 Power cord assembly 230 V AC 11 38537 1 Plug power cord 120 V AC 12 18829 1 Plug 230 V AC 5 Hill Rom Transport Procedural and Specialty Stretc...

Page 288: ... Chapter 5 Parts List Electric P8020 Stretcher Control Board Assembly 120 V AC and 230 V AC Figure 5 26 Electric P8020 Stretcher Control Board Assembly 120 V AC and 230 V AC CR12 Page 5 76 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 REV 2 ...

Page 289: ...621 Resistor R32 300196340 Resistor R34 30006474 Resistor R35 30006473 Resistor R37 R39 R40 30016 Resistor R38 4382103 PTC R41 30006105 Resistor SQ1 through SQ4 42819 Capacitor T1 30608 Transformer U1 U6 304004093B Integrated circuit U2 U8 304104049B Integrated circuit U3 304004081B Integrated circuit U4 30402LM339 Integrated circuit U5 304004071B Integrated circuit U7 304112004A Integrated circui...

Page 290: ...Features Item Number Part Number Quantity Description 1 1431110148S 1 Weldment head deck narrow 2 1431110248S 1 Weldment head deck wide 3 4637501 5 Headed pin 4 143168PLS 2 Link seat extension 5 4637502 5 Headed pin 6 1431250148S 1 Weldment seat narrow 7 1431250248S 1 Weldment seat wide 8 1431200148S 1 Weldment thigh narrow 9 1431200248S 1 Weldment thigh wide 10 1431300148S 1 Weldment foot narrow ...

Page 291: ... Frame Auto Contour and BackSaver Fowler Features S Ns before J134AN7176 sheet 1 of 2 Chapter 5 Parts List NOTES 5 Hill Rom Transport Procedural and Specialty Stretchers Page 5 79 Service Manual 144386 REV 2 ...

Page 292: ...eet 2 of 2 Chapter 5 Parts List Upper Frame Auto Contour and BackSaver Fowler Features S Ns before J134AN7176 sheet 2 of 2 Figure 5 28 Upper Frame Auto Contour and BackSaver Fowler Features Page 5 80 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 REV 2 ...

Page 293: ...8 4645404PLS 7 Pin headed 9 4637501PLS 5 Headed pin 10 143167 12 Roller seat 11 14316648S 2 Drop frame 12 143624 2 Spacer thigh section 13 143829S 1 Cam channel assembly 14 14368005S 1 Knee screw assembly 15 43878 7 Screw machine pan 16 45796 2 Screw 17 1430330148S 1 Weldment upper frame narrow 18 1430330248S 1 Weldment upper frame wide 19 143168PLS 2 Link seat extension 20 4637502PLS 4 Headed pin...

Page 294: ...43621S 1 Gas cylinder assembly 33 143149 1 Mechlok a device 34 143158 4 Spacer 35 43279 8 Needle roller bearing 36 4637509 3 Pin headed 37 143266 2 Cable back section 38 143267 1 Cable auto contour 39 41689 1 Release lever bracket a Mechlok is a registered trademark of P L Porter Company Page 5 82 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 REV 2 ...

Page 295: ... Frame Auto Contour and BackSaver Fowler Features S Ns before J134AN7176 sheet 2 of 2 Chapter 5 Parts List NOTES 5 Hill Rom Transport Procedural and Specialty Stretchers Page 5 83 Service Manual 144386 REV 2 ...

Page 296: ...eet 1 of 2 Chapter 5 Parts List Upper Frame Auto Contour and BackSaver Fowler Features S Ns J134AN7176 and after sheet 1 of 2 Figure 5 29 Upper Frame Auto Contour and BackSaver Fowler Features Page 5 84 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 REV 2 ...

Page 297: ...rface pivot bushing 4 46113 6 Tube plug 5 4645404 4 Headed pin 6 1431250148S 1 Weldment seat narrow 7 1431250248S 1 Weldment seat wide 8 1431200148S 1 Weldment thigh narrow 9 1431200248S 1 Weldment thigh wide 10 1431300148S 1 Weldment foot narrow 11 1431300248S 1 Weldment foot wide 12 36842 2 Levelizer button 13 43059 6 Retaining ring 14 152367 2 Thigh roller 15 4645406 2 Headed pin 16 43878 1 Scr...

Page 298: ...eet 2 of 2 Chapter 5 Parts List Upper Frame Auto Contour and BackSaver Fowler Features S Ns J134AN7176 through those that start with K sheet 2 of 2 Figure 5 30 Upper Frame Auto Contour and BackSaver Fowler Features Page 5 86 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 REV 2 ...

Page 299: ...PLS 5 Headed pin 10 4645406 8 Headed pin 11 153433 2 Drop frame 12 143829S 1 Cam channel assembly 13 14368005S 1 Knee screw assembly 14 43878 6 Screw machine pan 15 45796 2 Screw 16 1430330148S 1 Weldment upper frame narrow 17 1430330248S 1 Weldment upper frame wide 18 143168PLS 2 Link seat extension 19 4637502PLS 4 Headed pin 20 4644648S 1 Weldment foot rack narrow 21 464460148S 1 Weldment foot r...

Page 300: ...1689 1 Release lever bracket 40 43059 18 Retaining ring 41 36957 11 Retaining ring 42 143160 2 Roller drop frame 43 4645404 2 Headed pin 44 46332 4 Protective tape 45 29457 6 Hole plug 46 46019 1 or 2 Corner shroud rh foot end only on stretchers built after June 2008 47 46029 1 or 2 Corner shroud lh foot end only on stretchers built after June 2008 48 61778 2 E ring 49 9028210 4 Screw 50 65956 2 S...

Page 301: ...ontour and BackSaver Fowler Features S Ns J134AN7176 through those that start with K sheet 2 of 2 Chapter 5 Parts List NOTES 5 Hill Rom Transport Procedural and Specialty Stretchers Page 5 89 Service Manual 144386 REV 2 ...

Page 302: ... and after Chapter 5 Parts List Upper Frame Auto Contour and BackSaver Fowler Features S Ns that start with K and after Figure 5 31 Upper Frame Auto Contour and BackSaver Fowler Features Page 5 90 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 REV 2 ...

Page 303: ... 12 155286 1 Cam channel assembly 13 14368005S 1 Knee screw assembly 14 43878 6 Screw machine pan 15 45796 2 Screw 16 1430330148S 1 Weldment upper frame narrow 17 1430330248S 1 Weldment upper frame wide 18 143168PLS 2 Link seat extension 19 4637502PLS 4 Headed pin 20 4644648S 1 Weldment foot rack narrow 21 464460148S 1 Weldment foot rack wide 22 46361 4 Retaining ring 23 46038 2 or 4 Bumper upper ...

Page 304: ...lease lever bracket 40 43059 18 Retaining ring 41 36957 10 Retaining ring 42 143160 2 Roller drop frame 43 49075 2 Rivet 44 46332 4 Protective tape 45 29457 6 Hole plug 46 46019 1 or 2 Corner shroud rh foot end only on stretchers built after June 2008 47 46029 1 or 2 Corner shroud lh foot end only on stretchers built after June 2008 48 61778 2 E ring 49 9028210 4 Screw 50 65956 2 Strike plate 51 1...

Page 305: ...r Frame Auto Contour and BackSaver Fowler Features S Ns that start with K and after Chapter 5 Parts List NOTES 5 Hill Rom Transport Procedural and Specialty Stretchers Page 5 93 Service Manual 144386 REV 2 ...

Page 306: ...Scale System Chapter 5 Parts List Scale System Figure 5 32 Scale System Page 5 94 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 REV 2 ...

Page 307: ...1429010248S 2 Bracket foot end auto contour 12 14470602S 1 Load beam wide foot 13 1429010148S 2 Bracket foot end non auto contour 14 46023 4 Roller bushing 15 46022PLS 4 Roller guide 16 14470604S 1 Load beam narrow foot 17 142716 1 Scale top cover assembly 18 141126 1 Scale P C board 19 142650 1 Cover bottom 20 141330 1 Display P C board 21 142984 4 Screw 22 142652 1 Battery cover 23 141247 1 Cabl...

Page 308: ...Active Brake System Chapter 5 Parts List Active Brake System Figure 5 33 Active Brake System Page 5 96 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 REV 2 ...

Page 309: ...73 1 Cable clamp 8 63166 1 Screw 9 146276 1 Neutral detent assembly 10 146277 1 Pin fifth wheel neutral detent 11 14307305 2 Caster Active Brake non ESD 12 14307306 2 Caster Active Brake ESD 13 14626801S 1 Bellow Active Brake royal blue 14626802S 1 Bellow Active Brake purple 14626803S 1 Bellow Active Brake teal 14626804S 1 Bellow Active Brake red 14626805S 1 Bellow Active Brake neutral 5 Hill Rom ...

Page 310: ...ual sided adhesive tape 4 15323602 1 Front J hook wide with scale 15323601 1 Front J hook wide without scale 15323402 1 Front J hook narrow with scale 15323401 1 Front J hook narrow without scale 5 15323702 1 Rear J hook wide with scale 15323701 1 Rear J hook wide without scale 15323502 1 Rear J hook narrow with scale 15323501 1 Rear J hook narrow with scale 6 13028301 4 Spacer hilow cylinder with...

Page 311: ...Integrated Oxygen Tank Storage System Chapter 5 Parts List NOTES 5 Hill Rom Transport Procedural and Specialty Stretchers Page 5 99 Service Manual 144386 REV 2 ...

Page 312: ...ed Oxygen Tank Storage Chapter 5 Parts List Stow Away Push Handles and Utility Tray stretchers with the Integrated Oxygen Tank Storage Figure 5 34 Push Handles and Utility Tray Page 5 100 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 REV 2 ...

Page 313: ... rh without IV grip 4 145573 1 Handle adapter lh 5 145574 1 Handle adapter rh 6 148083 2 Screw 7 148084 2 Screw 8 46038 1 Bumper 9 46361 1 Retaining ring 10 153030 1 Handle tube weldment lh with IV grip 153028 Handle tube weldment lh without IV grip 11 153031 1 Handle tube weldment rh with IV grip 153029 1 Handle tube weldment rh without IV grip 12 152996 1 IV grip lh 152997 1 IV grip rh 13 68351 ...

Page 314: ...embly Chapter 5 Parts List Procedural P8000 and Trauma P8040 Stretchers Siderail Assembly Figure 5 35 Procedural P8000 and Trauma P8040 Stretchers Siderail Assembly Page 5 102 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 REV 2 ...

Page 315: ... bolt 8 46041 5 Lower pivot block 9 46116 10 Wave washer 10 46176PL 1 Siderail end tube 11 43879 10 Screw Torx b button head 12 46106 5 Upper pivot 13 4610302 10 Top rail ratchet rivet 14 46371 2 Top rail end cap 15 46066 1 Top rail assembly 16 48643 1 Latch bushing 17 48645 1 Shoulder bolt latch 18 37275 1 Roll pin 19 48640 1 Latch plate A lh 20 48641 1 Latch plate B rh 21 46043PL 3 Tube siderail...

Page 316: ...de trim strip 30 14531902 1 KX1 siderail patient right 31 14531901 1 KX1 siderail patient left 32 144006 1 Label 33 35667 4 Washer 34 4637001 1 Trim strip royal blue 35 4637002 1 Trim strip purple 36 4637003 1 Trim strip teal 37 4637004 1 Trim strip green 38 4637005 1 Trim strip red 39 4637006 1 Trim strip gray 40 144713 1 Roller guide latch plastic 41 144404 4 Skid plate a Oilite is a registered ...

Page 317: ...Procedural P8000 and Trauma P8040 Stretchers Siderail Assembly Chapter 5 Parts List NOTES 5 Hill Rom Transport Procedural and Specialty Stretchers Page 5 105 Service Manual 144386 REV 2 ...

Page 318: ...derail Assembly Chapter 5 Parts List Surgical P8010 Stretcher Siderail Assembly Figure 5 36 Surgical P8010 Stretcher Siderail Assembly Page 5 106 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 REV 2 ...

Page 319: ...rivet 14 46371 2 Top rail end cap 15 46066 1 Top rail assembly 16 48643 1 Latch bushing 17 48645 1 Shoulder bolt latch 18 37275 1 Roll pin 19 48640 1 Latch plate A lh 20 48641 1 Latch plate B rh 21 46043PL 3 Tube siderail 22 46363 1 Zero transfer stop A lh 23 46378 1 Zero transfer stop B rh 24 46067PL 1 Siderail tube transfer stop 25 46022PL 7 Roller guide 26 14531701 1 Siderail assembly surgical ...

Page 320: ...Trim strip green 36 4637005 1 Trim strip red 37 4637006 1 Trim strip gray 38 144713 1 Roller guide latch 39 144404 4 Skid plate a Oilite is a registered trademark of Beemer Precision Inc b Torx is a registered trademark of Acument Intellectual Properties LLC Page 5 108 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 REV 2 ...

Page 321: ...Surgical P8010 Stretcher Siderail Assembly Chapter 5 Parts List NOTES 5 Hill Rom Transport Procedural and Specialty Stretchers Page 5 109 Service Manual 144386 REV 2 ...

Page 322: ...derail Assembly Chapter 5 Parts List Electric P8020 Stretcher Siderail Assembly Figure 5 37 Electric P8020 Stretcher Siderail Assembly Page 5 110 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 REV 2 ...

Page 323: ...w Torx a button head 15 46371 2 Top rail end cap 16 4610302 8 Top rail ratchet rivet 17 46106 4 Upper pivot 18 46067PL 1 Siderail tube transfer stop 19 46363 1 Zero transfer stop A lh 20 46378 1 Zero transfer stop B rh 21 37275 1 Roll pin 22 4128556 1 CPR handle rh 23 4128456 1 CPR handle lh 24 9025806 1 Screw hex socket head shoulder 25 4902601PL 1 CPR handle weldment rh 26 4902602PL 1 CPR handle...

Page 324: ...assembly lh 43 Reference only As required Tape polypropylene 44 490240148 1 Electric siderail weldment rh 45 490240248 1 Electric siderail weldment lh 46 4962301 1 Switch membrane 4 position rh 47 4962302 1 Switch membrane 4 position lh 48 14531601 1 Siderail assembly electric rh 49 14531602 1 Siderail assembly electric lh 50 49644 1 Wire cover snap bracket 51 4642501 1 Patient control housing rh ...

Page 325: ...Electric P8020 Stretcher Siderail Assembly Chapter 5 Parts List NOTES 5 Hill Rom Transport Procedural and Specialty Stretchers Page 5 113 Service Manual 144386 REV 2 ...

Page 326: ...iderail Assembly Chapter 5 Parts List OB GYN P8050 Stretcher Siderail Assembly Figure 5 38 OB GYN P8050 Stretcher Siderail Assembly Page 5 114 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 REV 2 ...

Page 327: ...ng 14 4617601PLS 1 Siderail tube end 15 62911 1 Siderail handgrip 16 43879 8 Screw Torx a button head 17 46371 2 Top rail end cap 18 4610302 8 Top rail ratchet rivet 19 46106 4 Upper pivot 20 46066 1 Top rail assembly 21 46067PL 1 Siderail tube transfer stop 22 46043PL 1 Tube siderail 23 37275 1 Roll pin 24 46041 4 Lower pivot block 25 46363 1 Zero transfer stop A lh 26 46022PL 6 Roller guide 27 R...

Page 328: ...Parts List Item Number Part Number Quantity Description 33 144713 1 Roller guide latch a Torx is a registered trademark of Acument Intellectual Properties LLC Page 5 116 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 REV 2 ...

Page 329: ...OB GYN P8050 Stretcher Siderail Assembly Chapter 5 Parts List NOTES 5 Hill Rom Transport Procedural and Specialty Stretchers Page 5 117 Service Manual 144386 REV 2 ...

Page 330: ...IV Pole Module Chapter 5 Parts List IV Pole Module Figure 5 39 IV Pole Module Page 5 118 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 REV 2 ...

Page 331: ...l pin 4 65288 1 Sleeve 5 65237PLS 1 Outer tube guide assembly 6 35775 1 Stop pin 7 2374 1 Lock spring 8 35776PLS 1 Stop pin knob 9 42469 1 Roll pin 10 46398 1 IV hook 11 65234PLS 1 Extension rod 12 32202 1 Nylon guide 13 10866 1 Screw 14 65238 1 IV Pole Module 5 Hill Rom Transport Procedural and Specialty Stretchers Page 5 119 Service Manual 144386 REV 2 ...

Page 332: ...IV Pole Chapter 5 Parts List IV Pole Figure 5 40 IV Pole Page 5 120 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 REV 2 ...

Page 333: ...ring pin 2 42539 1 Spiral pin 3 127372 1 IV pole assembly 4 46398 1 IV hook 5 42469 1 Roll pin 6 4135602 1 IV pole extension 7 126821 1 IV socket plug 8 127373 1 IV pole assembly wide 9 48616 1 IV pole wide spacer 5 Hill Rom Transport Procedural and Specialty Stretchers Page 5 121 Service Manual 144386 REV 2 ...

Page 334: ...r Part Number Quantity Description 1 39970 1 HPL fascia 2 39969 As required Adhesive tape 3 39047 1 Table 4 39034 As required Adhesive tape 5 39033 1 HPL fascia 6 46495PL 1 Support frame welded assembly 7 4403 2 Screw Specify high pressure laminate color Page 5 122 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 REV 2 ...

Page 335: ...Head Footboard P4120CT Chapter 5 Parts List NOTES 5 Hill Rom Transport Procedural and Specialty Stretchers Page 5 123 Service Manual 144386 REV 2 ...

Page 336: ...tible Footboard P350CT Chapter 5 Parts List Convertible Footboard P350CT Figure 5 42 Convertible Footboard P350CT Page 5 124 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 REV 2 ...

Page 337: ...umper 12 37278 1 Compression spring 13 37131 1 Latch catch 14 38677 1 Roll pin 15 38727 1 Latch pin 16 38678PLS 1 Plate 17 27671 2 Screw 18 38677 1 Roll pin 19 38729PLS 1 Pin plate 20 17017 2 Screw 21 38732PLS 1 Latch handle 22 4865101 1 Label to release latch 23 39033 1 HPL fascia 24 43878 2 Screw Torx a button head 25 37238 2 Equipment strap 26 37290 2 Snap male 27 37291 2 Snap female 5 a Torx i...

Page 338: ...IV Transporter P491 Chapter 5 Parts List IV Transporter P491 Figure 5 43 IV Transporter P491 Page 5 126 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 REV 2 ...

Page 339: ...6 37275 1 Roll pin 7 4645404PLS 1 Headed pin 1 313 8 4615448 1 Tow arm welded assembly 9 43059 1 Retaining ring 10 46468 1 Rubber grommet 11 46324PL 1 Tow bar post welded assembly 12 46385 2 Oilite a bushing 13 46387 1 D washer 14 46399 3 Belleville washer 15 46469 1 Locknut 16 43077 1 Cotter pin a Oilite is a registered trademark of Beemer Precision Inc 5 Hill Rom Transport Procedural and Special...

Page 340: ...Liquid Oxygen Tank Holder P273 Item Number Part Number Quantity Description 1 2945748 2 Hole plug 2 37291 1 Grommet female 3 37290 1 Grommet male 4 6055148 1 Liquid oxygen tank holder weldment 5 6515302 1 Label product 6 37238 1 Equipment strap Page 5 128 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 REV 2 ...

Page 341: ...e 5 45 Oxygen Tank Holder P276 Table 5 44 Oxygen Tank Holder P276 Item Number Part Number Quantity Description 1 42703 1 Oxygen tank holder 2 36339PLS 2 Tube end 3 9685 2 Roll pin 5 Hill Rom Transport Procedural and Specialty Stretchers Page 5 129 Service Manual 144386 REV 2 ...

Page 342: ... Tank Holder Bracket P27604 Table 5 45 Oxygen Tank Holder Bracket P27604 Item Number Part Number Quantity Description 1 152654 1 Bracket 2 9001810 2 Screw 3 20802 2 Nut 4 6709009 1 Label SWL 5 152903 1 Label diagram Page 5 130 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 REV 2 ...

Page 343: ...lder P27603 Table 5 46 Horizontal Oxygen Tank Holder P27603 Item Number Part Number Quantity Description 1 147562 1 Weldment 2 153149 2 Strap with snap 3 150979 2 Rivet 4 130842 1 Release pin 5 147569 2 Pin 6 15250H 4 Nut 7 44768 4 Screw 5 Hill Rom Transport Procedural and Specialty Stretchers Page 5 131 Service Manual 144386 REV 2 ...

Page 344: ...ket Adapter P163 Figure 5 48 ISS Socket Adapter P163 Table 5 47 ISS Socket Adapter P163 Item Number Part Number Quantity Description 1 42518PL 1 Socket adapter Page 5 132 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 REV 2 ...

Page 345: ...ISS Socket Adapter P163 Chapter 5 Parts List NOTES 5 Hill Rom Transport Procedural and Specialty Stretchers Page 5 133 Service Manual 144386 REV 2 ...

Page 346: ...ansfer Pole P158 Chapter 5 Parts List IV Pole P2217 and ISS Transfer Pole P158 Figure 5 49 IV Pole P2217 and ISS Transfer Pole P158 Page 5 134 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 REV 2 ...

Page 347: ... Outer tube assembly 8 P2217 1 IV pole 9 35005 1 Locator 10 35022 1 Inner insulator 11 35334 2 Spring pin 12 35021 1 Transfer pole 13 35044 1 Label 14 35018 4 Roll pin 15 35003 4 IV hook 16 17290 1 Screw 17 35001 1 Hub 18 35002 1 Collet 19 35007 1 Ferrule complete 20 35004 1 Insert 21 35026 1 Telescoping tube 22 35020 1 End cap 23 35019 1 O ring 24 864H 1 Washer 25 17232 1 Screw 26 P158 1 Transfer...

Page 348: ... 50 Security Straps P349 Table 5 49 Security Straps P349 Item Number Part Number Quantity Description 1 36979PLS 2 Security strap bracket 2 14995 4 Screw 3 37090 1 Security strap Page 5 136 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 REV 2 ...

Page 349: ...Security Straps P349 Chapter 5 Parts List NOTES 5 Hill Rom Transport Procedural and Specialty Stretchers Page 5 137 Service Manual 144386 REV 2 ...

Page 350: ...Push Handles Chapter 5 Parts List Push Handles Figure 5 51 Push Handles Page 5 138 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 REV 2 ...

Page 351: ...r 4 46108 2 Push handle release 5 66350PL 2 Push handle latch assembly 6 9712 4 Screw 7 9025806 2 Screw hex socket head shoulder 8 60837 2 Clevis pin 9 46350 2 Bumper 10 60839 2 Hitch pin 11 145869S 1 Handles lh and rh complete assembly 12 14454101 1 Handle push IV rh 13 14454102 1 Handle push IV lh 5 Hill Rom Transport Procedural and Specialty Stretchers Page 5 139 Service Manual 144386 REV 2 ...

Page 352: ...Armboard P344AT Chapter 5 Parts List Armboard P344AT Figure 5 52 Armboard P344AT Page 5 140 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 REV 2 ...

Page 353: ...ment 11 60451 1 Label armboard product 12 60517 1 Lower panel 13 60647 3 Non skid pad 14 60595 3 Mounting rivet 15 60962 1 Ball and rod 16 SA1634 1 Ball socket repair kit 17 60590PL 1 Shaft insert weldment 18 37929 As required Anti seize 19 40741 3 Thrust race 20 11578 1 Thrust bearing 21 60661 1 Armboard handle 22 60589PL 1 Armboard support tube 23 9005110 1 Flat screw 24 38156 1 Hole plug 5 a Ve...

Page 354: ...Stirrup Assembly P347AT Chapter 5 Parts List Stirrup Assembly P347AT Figure 5 53 Stirrup Assembly P347AT Page 5 142 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 REV 2 ...

Page 355: ...41665 2 Thumb knob 5 15244 2 Fiber washer 6 9003706H 2 Screw 7 1215 2 Allen a screw 8 SA3618 As required Loctite b blue 242 9 60749 1 Product label 10 64732 1 Stirrup weldment 11 42090 1 Left rod a Allen is a trademark of Industrial Fasteners Inc b Loctite is a registered trademark of Loctite Corporation 5 Hill Rom Transport Procedural and Specialty Stretchers Page 5 143 Service Manual 144386 REV ...

Page 356: ...sembly P279AT Chapter 5 Parts List Trauma Stretcher Upright Chest Assembly P279AT Figure 5 54 Trauma Stretcher Upright Chest Assembly P279AT Page 5 144 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 REV 2 ...

Page 357: ...79 6 Screw Torx b button head 9 61095 1 Ball plunger 10 43059 1 Retaining ring 11 61083 1 Slider bracket 12 4645405PL 1 Headed pin 13 6109448S 1 Cassette support weldment 14 46332 1 Protective tape 15 40999 2 Screw 16 62176PLS 1 Cover plate 17 6217548 1 Spring arm 18 60843 1 Spring arm sleeve 19 37997 As required Adhesive a Oilite is a registered trademark of Beemer Precision Inc b Torx is a regis...

Page 358: ...te Holder P264 Chapter 5 Parts List Trauma Stretcher Lateral Cassette Holder P264 Figure 5 55 Trauma Stretcher Lateral Cassette Holder P264 Page 5 146 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 REV 2 ...

Page 359: ... Knee standoff plug 2 4435 1 Locknut 3 1012 1 Washer 4 6064702 1 Non skid pad 5 61163PL 1 Outer tube weldment 6 61166PL 1 Inner tube weldment 7 10640 1 Roll pin 8 61175PL 1 Mounting arm weldment 9 6086301 1 Mounting knob 10 61171PL 1 Extension rod weldment 11 61681PL 1 Inner tube stop 5 Hill Rom Transport Procedural and Specialty Stretchers Page 5 147 Service Manual 144386 REV 2 ...

Page 360: ...PACU Extender P261 Chapter 5 Parts List Surgical Stretcher PACU Extender P261 Figure 5 56 Surgical Stretcher PACU Extender P261 Page 5 148 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 REV 2 ...

Page 361: ...dment rh 14 9004008 2 Screw 15 4903401 1 Product label 16 49077 1 Extender release plunger 17 60831 1 Plunger spring 18 49605 1 Plunger keeper 19 6086301 1 Mounting knob 20 3972301 1 Pedal sleeve 21 4903408 1 Arm board release label 22 60846 1 Pivot pin 23 37255 1 Retaining ring 24 60855 1 Arm board release paddle spring 25 6064703 1 Non skid pad 26 6084001 1 Arm board release paddle rh 27 6084002...

Page 362: ...mboard restraint strap a Torx is a registered trademark of Acument Intellectual Properties LLC b Oilite is a registered trademark of Beemer Precision Inc c Velcro is a registered trademark of Velcro Industries BV a Dutch corporation Page 5 150 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 REV 2 ...

Page 363: ...g Strap P449 Figure 5 57 Surgical Stretcher Head Positioning Strap P449 Table 5 56 Surgical Stretcher Head Positioning Strap P449 Item Number Part Number Quantity Description 1 46155 1 Head positioning strap 5 Hill Rom Transport Procedural and Specialty Stretchers Page 5 151 Service Manual 144386 REV 2 ...

Page 364: ... Rest P262A01 Chapter 5 Parts List Surgical Stretcher Superior Wrist Rest P262A01 Figure 5 58 Surgical Stretcher Superior Wrist Rest P262A01 Page 5 152 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 REV 2 ...

Page 365: ...knob 2 60860PLS 1 Superior locking weldment 3 60786 1 Screw socket head cap 4 60859PLS 1 Superior height adjustment weldment 5 46331 1 Height adjustment bar 6 49613PLS 1 Superior wrist rest weldment 7 9033820 1 Shoulder bolt 8 5701804H 1 Tri lobular panhead screw 9 61549 1 Temporal adjustment knob 5 Hill Rom Transport Procedural and Specialty Stretchers Page 5 153 Service Manual 144386 REV 2 ...

Page 366: ... Rest P262A02 Chapter 5 Parts List Surgical Stretcher Temporal Wrist Rest P262A02 Figure 5 59 Surgical Stretcher Temporal Wrist Rest P262A02 Page 5 154 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 REV 2 ...

Page 367: ...t Number Quantity Description 1 60861PLS 1 Temporal wrist mounting bar weldment 2 5701804 1 Tri lobular screw 3 61549 1 Temporal adjustment knob 4 46331 1 Height adjustment bar 5 9033820 1 Shoulder screw 6 46186PLS 1 Small horseshoe wrist weldment 5 Hill Rom Transport Procedural and Specialty Stretchers Page 5 155 Service Manual 144386 REV 2 ...

Page 368: ...P7915AT Chapter 5 Parts List OB GYN Stretcher Integrated Fiber Optic Exam Light P7915AT Figure 5 60 OB GYN Stretcher Integrated Fiber Optic Exam Light P7915AT Page 5 156 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 REV 2 ...

Page 369: ... shroud long 5 4960702 1 Fiber optic cable shroud short 6 19124 1 Large cable tie 7 62918 2 Vinyl dipped cap 8 49004 1 Illuminator box 9 6742448 1 Mounting plate exam light 10 49033 1 Label wipe down 11 43878 2 Screw Torx b button head Not shown 65051 1 Lamp Not shown 17AZ100 1 Power cord a Loctite is a registered trademark of Loctite Corporation b Torx is a registered trademark of Acument Intelle...

Page 370: ...ta Basin P265 Figure 5 61 OB GYN Stretcher Placenta Basin P265 Table 5 60 OB GYN Stretcher Placenta Basin P265 Item Number Part Number Quantity Description 1 P265 1 Placenta basin assembly Page 5 158 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 REV 2 ...

Page 371: ...OB GYN Stretcher Placenta Basin P265 Chapter 5 Parts List NOTES 5 Hill Rom Transport Procedural and Specialty Stretchers Page 5 159 Service Manual 144386 REV 2 ...

Page 372: ...rt P35745AT Chapter 5 Parts List OB GYN Stretcher Telescoping Calf Support P35745AT Figure 5 62 OB GYN Stretcher Telescoping Calf Support P35745AT Page 5 160 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 REV 2 ...

Page 373: ... shell 6 15250 2 Nut hex lockwasher 8 32 7 44768 2 Durable screw stud 8 60382 1 Calf support swivel weldment 9 3500201 1 Collet 10 35007 1 Ferrule 11 49682 1 Calf support tube weldment 12 49098 1 Calf support bushing 13 9026706 1 Cap screw socket head 10 24 x 3 8 14 37144 2 Knob 15 37146 1 Knob stud 16 SA4841 As required Loctite a red 262 17 37145 1 Lock stud a Loctite is a registered trademark of...

Page 374: ...4ECS 5 mattress 30 wide US P1430IBU3 3 mattress 26 wide UK P1430IBU4 4 mattress 26 wide UK P1432IBU3 3 mattress 30 wide UK P1432IBU4 4 mattress 30 wide UK P1433IBU 5 mattress 26 wide UK P1434IBU 5 mattress 30 wide UK P1431ECCP Surgical mattress with contoured head pad and head pad insert P1431ECFP Surgical mattress with flat head pad P1435EC OB GYN mattress Page 5 162 Hill Rom Transport Procedural...

Page 375: ...nal injury or equipment damage SHOCK HAZARD Do not expose the stretcher to excessive moisture Personal injury or equipment damage could occur CAUTION Do not use harsh cleansers solvents or detergents Equipment damage could occur CAUTION Do not clean the mattress with high alkaline cleansers To do so could cause the surface to deteriorate and the warranty to be voided General Cleaning We recommend ...

Page 376: ...se standard household cleansers and a soft bristle brush To loosen heavy dried on soil you may first need to saturate the spot Disinfecting When there is visible soil and also between patient use we recommend that you disinfect the stretcher with an EPA registered US only tuberculocidal disinfectant Dilute and use the disinfectant as specified on the manufacturer s label Page 6 2 Hill Rom Transpor...

Page 377: ... components Equipment damage could occur CAUTION Do not exceed 1750 psi 12066 kPa during the spray wash Equipment damage could occur The stretcher can be spray washed as necessary Use a maximum nozzle pressure of 1750 psi 12066 kPa at 24 61 cm Do not use a pencil point spray The temperature of a spray wash that is water only should not be more than180 F 82 C The temperature of a spray wash that co...

Page 378: ...edding throughout labor Put additional pads or towels under the patient so fluid does not reach the edges of the drape This keeps the sheets clean and dry and helps prevent fluid exposure to the mattress Mattress materials that are soaked and scrubbed repeatedly have accelerated wear and eventually destroyed mattress seals which cause fluids to leak into the cushions Component Handling Electric St...

Page 379: ...ntistatic strap and make sure it is correctly grounded Service the removed P C board at a static free workstation that is correctly grounded For shipping and storage put the removed P C board in an antistatic protective bag Preventive Maintenance WARNING Only facility authorized persons should service Hill Rom Stretchers Service by unauthorized persons could cause personal injury or equipment dama...

Page 380: ... Maintenance Schedule Table 6 1 Preventive Maintenance Schedule Function Procedure All Stretchers Overall condition Do a check for the overall condition of the bed frame and welded assemblies Make sure the structure and welded assemblies are in good condition no dents twisted parts corrosion or loose or missing hardware such as screws nuts bolts E clips etc Observe the symmetry of the bed and exam...

Page 381: ... when steering is engaged Check for any interferences With the brake set check for 3 89 mm clearance between the floor and the Steering Plus Steering System wheel Pedals Look for wear or missing pads Repair or replace if necessary Pump pedal Inspect the pump pedals Also check for any linkage interferences Repair or replace if necessary Trendelenburg Reverse Trendelen burg Activate the Trendelenbur...

Page 382: ...e sure that the locknut on the shoulder bolt at the upper frame interface is installed flush and fully seated with the mating part At its highest position inspect the gas spring rod for scratches nicks or dents Inspect the gas spring jam nut to make sure it is flush and fully seated Articulating head rest gas spring Make sure that the retaining ring is fully seated in the groove of the attachment ...

Page 383: ... User Manual USR137 for calibration and inspection details Scale Control Replace the scale control batteries Put different amounts of weight on the stretcher With each weight change make sure the scale display shows the correct weight Replace parts as necessary Active Brake Examine the handle cable and hardware Replace parts as necessary Adjust the brake cable Make sure the brake operates correctl...

Page 384: ...of the plug blade the plug blade moves in the molding this could occur if the molding has overheated or the blades have been bent and straightened to a point past their useful life Replace the power cord if damaged Nurse controls Test all the bed function switches on the nurse control panel for proper operation and function Check for the head section to raise max 90 using the nurse control Patient...

Page 385: ...sign an inspection sticker to the stretcher Control board mounts Make sure the board mounts are secure and in place OB GYN Stretchers Store away foot sec Inspect for proper operation and latching after tion removal and storage Inspect the foot section latch release mechanism for proper operation Gliding litter Inspect for proper slide engagement of the carriage along the upper frame Inspect the fo...

Page 386: ...Repair or replace as required Foot support gas spring Perform the following Make sure the locknuts on the shoulder bolts at the foot rest weldment interface are installed flush and fully seated with the mating part Patient grip handles Inspect for cuts wear etc Replace if necessary Accessories Check the proper operation of any accessories installed on the bed Replace any missing or damaged parts P...

Page 387: ...low Hydraulics Siderails Sleep deck Knee screw Pivot points Back section gas springs Articulating headrest Push handles Serial Number Trendelenburg Thigh section manual crank Cassette lift mechanism Automatic Contour Mattress Scale control Active Brake Total Cost for This Page Labor Time Repair Cost Inspected By Legend L Lube C Clean A Adjust R Repair or Replace O Okay N Not Applicable Remarks 6 H...

Page 388: ...l Number Leakage current Control board mounts OB GYN stretcher foot section OB GYN gliding litter OB GYN exam light OB GYN calf supports OB GYN foot support gas spring Serial Number OB GYN grip handles Accessories Total Cost for This Page Labor Time Repair Cost Inspected By Legend L Lube C Clean A Adjust R Repair or Replace O Okay N Not Applicable Remarks Page 6 14 Hill Rom Transport Procedural an...

Page 389: ...overs P163 ISS socket adapter P297B 01 02 Utility tray P273 Liquid oxygen tank holder P344CT Armboard P279AT Upright chest cassette holder P264 Lateral cassette holder P347AT Ankle stirrups P261EC PACU extender P262A01 Superior wrist rest P262A02 Temporal wrist rest P263 Gas delivery system P449 Head positioning strap P265 Catch fluid basin P35745AT Telescoping calf supports P7915AT Integrated fib...

Page 390: ... P929G1 2 Foot extender pad P1425C Pillow P4120CT Head foot board P364AT01 02 Paper roll dispenser P27603 Horizontal oxygen tank holder P27604 Bracket oxygen tank holder horizontal Page 7 2 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 REV 2 ...

Page 391: ...he ISS socket adapter Figure 7 1 IV Pole and ISS Pole Installation 1 To extend the upper portion of the ISS pole A turn the black collar F counterclockwise and manually raise the upper section of the pole 2 Turning the black collar F clockwise until it stops to lock the pole in position 3 To lower the ISS pole hold the upper section of the pole turn the black collar F counterclockwise and manually...

Page 392: ... and twist the IV pole clockwise to secure it in place 2 Extend the IV pole C by pulling up on the upper section of the pole until it locks into position Removal 1 Release the IV pole C by pulling out on the release knob B and manually lowering the pole 2 Twist the IV pole counterclockwise and remove it from the IV socket E Page 7 4 Hill Rom Transport Procedural and Specialty Stretchers Service Ma...

Page 393: ...ort bracket A 3 To extend the pole hold the top section C of the pole and raise it to one of the four positions available The top middle section will click in place when the applicable position is reached Lower 1 While you pull on the release knob manually lower the top and middle section of the IV pole until it is fully collapsed 2 Once fully lowered lift and lower the IV pole 3 Store the IV pole...

Page 394: ...tion see figure 7 3 on page 7 6 Figure 7 3 Patient Tray Installation 2 Slide the stationary hook A end of the tray on to one of the siderail top rails 3 Turn the handle end B of the tray down toward the other siderail until the handle snaps over the top of the siderail Removal 1 Pull up on the handle B releasing one side of the tray from the top of the siderail 2 Lift the tray off of the siderails...

Page 395: ...xtender Installation The footboard can be used as a 15 381 mm stretcher extender 1 Remove the footboard assembly from its mounting sockets 2 Put the footboard in the horizontal position and slide its mounting posts into the extender brackets A located under the sleep surface 3 Push the footboard toward the head end until it is fully engaged Removal Do installation steps 1 through 3 in reverse orde...

Page 396: ...ckets B located at the foot end of the stretcher see figure 7 5 on page 7 8 Figure 7 5 Convertible Footboard Installation as a Transport Shelf Charting Area WARNING Before you put the footboard into the transport shelf position remove the chart holder from the convertible footboard Injury to the patient could occur 2 Release the convertible footboard C by lifting up on the Lift latch A located on ...

Page 397: ...Remove the convertible footboard C from the ISS mounting sockets B 2 Put the convertible footboard in the horizontal position Make sure the Lift latch A side of the convertible footboard is up and the mounting posts are pointed toward the head end of the stretcher 3 Slide the convertible footboard mounting posts into the extender brackets located under the sleep surface 4 Push the convertible foot...

Page 398: ...t the transporter NOTE There are dimples on the inside surface on both sides of the head end of the shroud These identify the correct location for the transporter hole 2 Lift the shroud and find the dimple at the head end of the shroud that corresponds to the location where you want to mount the transporter WARNING Failure to wear eye protection may cause eye injury 3 Put on the safety goggles 4 D...

Page 399: ...7 7 IV Transporter P491 Chapter 7 Accessories Figure 7 6 IV Transporter Installation 7 Hill Rom Transport Procedural and Specialty Stretchers Page 7 11 Service Manual 144386 REV 2 ...

Page 400: ...until the squeaking stops 12 Install a portable IV pole into the transporter Make sure the transporter arm stays in position when the stretcher is moved 13 See if the slot in the castle nut L aligns with the hole in the tow bar post weldment E If the hole and slot do not line up tighten or loosen the castle nut L just enough to align the slots 14 Insert the cotter pin M through the castle nut L an...

Page 401: ...r C into one of the four IV sockets D located at all four corners of the stretcher see figure 7 7 on page 7 13 Figure 7 7 Oxygen Tank Holder 2 Put the oxygen tank in the oxygen tank holder A 3 Turn the thumbscrew B clockwise until it stops to hold the oxygen tank in the oxygen tank holder A 7 Hill Rom Transport Procedural and Specialty Stretchers Page 7 13 Service Manual 144386 REV 2 ...

Page 402: ...Installation 1 Put the liquid oxygen tank holder s mounting bar C into one of the four IV sockets D see figure 7 8 on page 7 14 Figure 7 8 Liquid Oxygen Tank Holder 2 Put the oxygen tank in the liquid oxygen tank holder A 3 Tighten the Velcro 1 strap B around the oxygen tank 1 Velcro is a registered trademark of Velcro Industries BV a Dutch corporation Page 7 14 Hill Rom Transport Procedural and S...

Page 403: ...ews E to secure the push release handle D to the right hand push handle latch assembly C see figure 7 9 on page 7 15 Figure 7 9 Push Handle Installation 2 Install the shoulder screw B through the right hand push handle latch assembly C and into the upper frame 3 Tighten the shoulder screw B to 100 140 in lb 11 3 15 8 N m of torque 4 Put the right push handle tube A in position on the upper frame a...

Page 404: ...he clevis pin F and hitch pin G through the bracket on the upper frame and the right push handle tube A 6 Repeat steps 1 through 5 for the left hand push handle Page 7 16 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 REV 2 ...

Page 405: ...to the patient could occur 1 Slide the bottom wire hooks C of the chart holder D under the bottom of the convertible footboard A and lift up see figure 7 10 on page 7 17 Figure 7 10 Chart Holder 2 Slide the top wire hooks B of the chart holder over the top of the convertible footboard 3 Push down to lock the chart holder into position Removal Do installation steps 1 and 2 in reverse order 7 Hill R...

Page 406: ...wdriver 1 Find the holes on the underside of the upper frame outside weldment C see figure 7 11 on page 7 18 Figure 7 11 Transport Straps 2 Install the two screws A through the transport strap bracket B and into the holes in the upper frame using the phillips head screwdriver 3 Repeat steps 1 and 2 for all remaining transport straps Removal Do installation steps 1 through 3 in reverse order Page 7...

Page 407: ...ips located on the bottom side of the utility tray 4 Put the tray A against the flange C on the upper frame with the adhesive facing down and the weight restriction label B facing toward the head end of the stretcher see figure 7 12 on page 7 20 NOTE If the tray is not placed all the way to the head end it may interfere with the Trendelenburg function of the stretcher Removal Pull up on the tray w...

Page 408: ...7 13 Utility Tray P297A01 A02 Chapter 7 Accessories Figure 7 12 Utility Tray Installation Page 7 20 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 REV 2 ...

Page 409: ...ard 2 Turn the upper armboard panel E 180 away from the lower armboard panel A And turn the handle lock mechanism F in a clockwise direction tighten it as shown on the mechanism housing 3 Slide the lower armboard panel A between the stretcher mattress and the head panel B until the armboard stop tab G reaches the upper frame tube 4 With the lower armboard panel A under the stretcher mattress turn ...

Page 410: ...r armboard panel E in the applicable angle 6 Turn the handle lock mechanism F clockwise direction to tighten it as shown on the mechanism housing 7 To reposition the upper armboard panel E repeat step 4 through step 6 above Page 7 22 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 REV 2 ...

Page 411: ...C see figure 7 14 on page 7 24 3 Adjust the ball plunger D in the slider bracket B until the ball is approximately 1 8 3 2 mm from the back section NOTE Make sure the ball plunger D supports the cassette support weldment G in the stored position with limited force being applied Adjust the ball plunger D if necessary see Adjustment on page 7 25 4 Install the four screws E that secure the cassette k...

Page 412: ...e the cassette support weldment G and cassette up to the applicable position 9 Turn the cassette keeper weldment H to hold the cassette against the back section 10 Make sure the back section operates correctly and that the upright chest cassette holder assembly does not create an obstruction or restrict the movement of the back section Removal Do the installation procedure in reverse order to remo...

Page 413: ...assette support weldment is not held securely enough 2 Test the ball plunger D and make sure it can support the cassette support weldment G in the stored position 3 If necessary again adjust the ball plunger D turn clockwise until it can support the cassette support weldment G 7 Hill Rom Transport Procedural and Specialty Stretchers Page 7 25 Service Manual 144386 REV 2 ...

Page 414: ... siderail is not usable when the lateral cassette holder is in position 2 Hold the handle E and put the lateral cassette holder B in its position on the longitudinal upper frame tube A see figure 7 15 on page 7 26 Figure 7 15 Lateral Cassette Holder 3 Raise the upper portion of the lateral cassette holder D enough to put the cassette in Put the cassette on the lateral cassette holder and adjust th...

Page 415: ... the stretcher s sleep surface at the foot section see figure 7 16 on page 7 27 Figure 7 16 Ankle Stirrups Installation 2 Hold the locking tabs D up and slide the mounting posts A into the extender brackets C 3 Push the ankle stirrup assembly B against the foot section until the locking tabs D can be inserted into the mounting sockets E 4 Put the locking tabs D into the mounting sockets E 5 Do the...

Page 416: ... it and then move the stirrup weldment J to the applicable location along the support bar G d Turn the thumb knob H clockwise to tighten it e If it is necessary to adjust the support bar G angle repeat step a and step b f If it is necessary to adjust the stirrup weldment J position repeat step c and step d g Repeat step a through step f for the other stirrup Page 7 28 Hill Rom Transport Procedural...

Page 417: ...ACU extender A see figure 7 17 on page 7 29 Figure 7 17 PACU Extender 2 Slide the PACU extender A on the head end of the surgical rail C until it rests against the stop F Make sure you start from the head end of the surgical rail and slide towards the foot end NOTE The PACU extender is left and right hand specific Make sure the correct PACU extender is installed on the applicable side 3 Tighten th...

Page 418: ... on the PACU extender or apply any unnecessary forces when it is in the armboard position Damage to equipment and personal injury could occur 1 If necessary lower the siderail 2 Push upward on the release handle D located underneath the PACU extender A 3 Turn the PACU extender A to the applicable armboard position NOTE Some force will be necessary to turn the PACU extender after the release handle...

Page 419: ...he superior wrist rest before you transport the stretcher Damage to equipment and personal injury could occur 1 Slide the mounting bar A into the two slots on the head end of the head rest B see figure 7 18 on page 7 31 Figure 7 18 Superior Wrist Rest Installation 2 Tighten the mounting knob C 3 Loosen the height adjustment knob D 4 Put the superior wrist rest E in a satisfactory position and tigh...

Page 420: ...erior wrist rest can be turned away from the patient for increased patient access when required Removal 1 Loosen the mounting knob C 2 Remove the superior wrist rest E from the headrest B Page 7 32 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 REV 2 ...

Page 421: ...the temporal wrist rest before you transport the stretcher Damage to equipment and personal injury could occur 1 Slide the mounting bar A into the slot B on the side of the headrest F see figure 7 19 on page 7 33 NOTE The temporal wrist rest C can be installed on either side of the headrest F Figure 7 19 Temporal Wrist Rest Installation 2 Tighten the mounting knob D located under the headrest F 3 ...

Page 422: ...ment knob E NOTE The top of the temporal wrist rest can be turned away from the patient for increased patient access when required Removal 1 Loosen the mounting knob D located under the headrest F 2 Remove the temporal wrist rest C from the headrest F Page 7 34 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 REV 2 ...

Page 423: ...oth Approved hospital disinfectant 1 Loosen the mounting knob D on the gas delivery system see figure 7 20 on page 7 35 Figure 7 20 Gas Delivery System Installation 2 Slide the gas delivery system on the surgical rail E NOTE The gas delivery system can be installed from the head end of the surgical rail if the PACU extender is in the extended mode or from the foot end of the surgical rail if it is...

Page 424: ...ical gas On and check for correct flow 7 Put the drapes around the patient and the gas delivery system Cleaning WARNING Only facility authorized personnel should install the gas delivery system Installation by unauthorized personnel could cause personal injury or equipment damage WARNING Follow the product manufacturer s instructions when using approved hospital disinfectant Failure to do so could...

Page 425: ... 21 Head Positioning Strap Installation 2 Determine the position of the patient s head in the headrest pad A NOTE Make sure the patient s head remains still in the headrest pad A 3 Put the end of the head positioning strap B around the handle E and secure with the self locking buckle F 4 Put the head positioning strap B over the center of the patient s forehead 1 Velcro is a registered trademark o...

Page 426: ...tient restraint is necessary it is the caregiver s protocol to determine the type of restraint necessary 5 Attach the other end of the head positioning strap B with a Velcro 1 strip to the other side of the headrest pad A 1 Velcro is a registered trademark of Velcro Industries BV a Dutch corporation Page 7 38 Hill Rom Transport Procedural and Specialty Stretchers Service Manual 144386 REV 2 ...

Page 427: ...ion 3 Install the two support bars B to the underside of the upper frame assembly C at the foot end of the stretcher with the four screws A provided see figure 7 22 on page 7 39 4 Install the protective plastic caps D on the end of the two support bars B Figure 7 22 Placenta Basin Assembly 5 Tilt the straight edge E of the placenta basin F downward see figure 7 23 on page 7 40 1 Torx is a register...

Page 428: ...placenta basin F onto the support bars B 8 Make sure the placenta basin F is secure by giving a small downward push on the outer edge of the placenta basin F Removal 1 Lift the placenta basin F off of the support bars B 2 Slide the placenta basin F out from under the lip G of the stretcher 3 Remove the placenta basin F from the stretcher Page 7 40 Hill Rom Transport Procedural and Specialty Stretc...

Page 429: ...ports are intended to be used in the prescribed manner only Failure to use this product as outlined could cause personal injury or equipment damage 1 Set the brake 2 Raise the stretcher to the applicable level position 3 Install the telescoping calf support stem A of the telescoping calf support assembly B into the calf support accessory socket C located on either side of the upper frame D see fig...

Page 430: ... the calf support cradle L to the applicable multiple angular position WARNING Insufficient tightening will allow the calf support cradles to slip and lose their original position Personal injury could occur 4 Turn the twin black knob G counterclockwise to tighten it and then lock the calf support cradle L into its angular position Storage 1 Loosen the twin black knob G and adjust the calf support...

Page 431: ... Telescoping Calf Supports P35745AT Chapter 7 Accessories Figure 7 25 Telescoping Calf Support Storage Location 7 Hill Rom Transport Procedural and Specialty Stretchers Page 7 43 Service Manual 144386 REV 2 ...

Page 432: ...minator box A from its packaging container see figure 7 26 on page 7 45 5 Set the illuminator box A above the light mounting plate B so that the power switch C faces toward the foot end of the stretcher 6 Lower the illuminator box A onto the light mounting plate B and insert the light mounting plate tabs D into the keyhole slots E located on the bottom of the illuminator box A 7 Slide the illumina...

Page 433: ...e equipment damage 11 Tighten the cable tie F and secure the power cord X to the light mounting plate B 12 Cut the excess cable tie that holds the fiber optic cable connector M to the stretcher 13 Connect the fiber optic cable connector M to the applicable connection I on the illuminator box A see figure 7 27 on page 7 46 7 Hill Rom Transport Procedural and Specialty Stretchers Page 7 45 Service M...

Page 434: ...er switch to the ON position and make sure the fiber optic exam light works correctly Complete Non Factory Installed Installation 1 Set the brake 2 Raise the stretcher to the applicable level position 3 Squeeze the back section release handle and raise the back section to approximately 90 4 Remove the fiber optic light assembly from its packaging container 5 Remove the nut L from the gooseneck ass...

Page 435: ...he nut temporarily to secure the gooseneck assembly H to the stretcher 8 Route the fiber optic cable assembly over the first crossmember and under the catch shroud O toward the head end of the stretcher 9 Measure 1 32 mm from the top edge of the welded crossmember Q toward the foot end of the stretcher 10 Write the correct measurement on the inside of the upper frame fixed weldment R 7 Hill Rom Tr...

Page 436: ...he upper frame fixed weldment Failure to do so could cause equipment damage 14 Install the short adhesive shroud T over the fiber optic cable and align the right edge on the pencil mark and the bottom flush with the upper frame fixed weldment R 15 Complete the routing of the fiber optic cable to the head end of the stretcher 16 Apply the blue Loctite 1 adhesive 242 provided to the nut L threads an...

Page 437: ...ted on the bottom of the illuminator box A 21 Slide the illuminator box A toward the head end of the stretcher to secure the illuminator box A onto the light mounting plate B 22 Remove the power cord X from its packaging container 23 Plug the power cord X into the applicable connection on the illuminator box A CAUTION Make sure the power cord is not pulled too tightly Tension on the power cord con...

Page 438: ...k assembly H into its storage slot K 28 Plug the fiber optic exam light into an applicable power source 29 Turn the power switch to the On position and make sure the fiber optic exam light works correctly Cleaning See Cleaning and Care on page 6 1 for cleaning instructions CAUTION Remove the integrated fiber optic exam light assembly before you spray wash the stretcher Failure to do so could cause...

Page 439: ...er The headboard assembly is removable Installation 1 Set the headboard vertically and slide its mounting post into the ISS sockets 2 Push the headboard downward until it is fully engaged Removal Do the installation procedure in reverse order to remove the headboard assembly from the stretcher 7 Hill Rom Transport Procedural and Specialty Stretchers Page 7 51 Service Manual 144386 REV 2 ...

Page 440: ...sition Make sure the Lift latch side of the convertible footboard is up and the mounting posts are toward the head end of the stretcher 3 Put the footboard mounting posts into the extender brackets under the sleep deck 4 Push the convertible footboard toward the head end of the stretcher until it is fully engaged Remove 1 Pull the convertible footboard out of the extender brackets 2 Put the conver...

Page 441: ...Schematic Wiring Diagram Control Board P N 49603 ...

Page 442: ...Schematic Wiring Diagram Electric Stretcher P N 60389 ...

Page 443: ......

Page 444: ...16450 182 Hong Kong Hill Rom Asia Ltd Tel 852 0 2297 2395 Fax 852 0 2297 0090 Hill Rom Japan Tel 81 0 3 5715 3420 Fax 81 0 3 5715 3425 New Zealand Hill Rom Australia Pty Ltd Tel 61 0 2 8814 3000 Fax 61 0 2 8814 3030 Portugal Hill Rom Iberia S L Tel 34 0 93 685 6009 Fax 34 0 93 666 5570 United Kingdom Hill Rom Ltd Tel 44 0 1530 411000 Fax 44 0 1530 411555 Global Headquarters US Hill Rom Company Inc...

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