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Compact Production Control Indicator

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SD-4

】

Operation Manual

V1.50

Summary of Contents for SD-4

Page 1: ...Compact Production Control Indicator SD 4 Operation Manual V1 50 ...

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Page 3: ...quipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense IC for CANADA This class A digita...

Page 4: ...ng hour 13 2 1 3 Setting the stop input logic 14 2 1 4 Setting use or no use of the function which plan stop at Target 15 2 2 Basic operations 16 2 2 1 Initial screens 17 2 2 2 Setting the Internal clock 18 2 2 3 Setting the Working hour pattern 20 2 2 4 Setting the Working hour 21 2 2 5 Setting the Tact 26 2 2 6 Setting the Target 27 2 2 7 Setting the Plan 28 2 2 8 Setting the Actual 29 2 2 9 Set...

Page 5: ...Chapter 3 Handling Information 39 3 1 Handling precautions 39 3 2 If something is wrong 40 3 3 Warranty 40 ...

Page 6: ...sical damage alone For handling this machine This machine is a wireless communication device composed of precision parts Do not overhaul remodel It may cause an accident or a machine trouble For working storage environment To minimize the possibility of trouble characteristic degradation fire or electrical shock avoid using or storing the product in the following locations Locations subject to dir...

Page 7: ...eating may result causing fire or electrical shock Do not give a strong impact onto the power cord It may cause an accident or a machine trouble Do not use the power cord if you find out deformation etc in it It may cause an accident or a machine trouble Do not charge the main body in locations where flammable gas could be generated It may result in igniting or a fire accident Never overhaul the m...

Page 8: ...isplays each of the data The machine also features a number of functions which include the Clear time function for automatically clearing the Plan Actual and Advancement when a preset time is reached and the Stop function for temporarily suspending the Plan calculation even during working hours Low in price Compact lightweight and space saving Bright easy to see 1 inch red color 7 segment LED disp...

Page 9: ...umidity 80 or less no condensation Dimensions 240 W x 165 H x 32 D mm projections excluded Weight 1 5kg Clock backup Approx 5 years Coin type lithium battery CR2032 Operating specifications Items Specifications Labor hour Max 23 hours 59 minutes day 2 Working hour For 20 working hours periods day 2 Working hour pattern 6 patterns 2 Tact 0 1 9999 9 seconds Target 0 9999 Plan 0 9999 Actual 0 9999 Ad...

Page 10: ...Data display 4 digit x 3 line 7 segment LED display Power switch Power on off switch Terminal block Input terminal block for the Actual count stop DC jack DC12V input Applicable plug φ2 1 I D x φ5 5 O D mm center negative Mounting stay Dedicated stay for installation FCC label FCC Note for a Class A digital device or peripheral POWER LED MONITOR LED for operating Keyboard Data display Power switch...

Page 11: ...he functions of individual terminals are shown below Terminal Input Function GND Common GND COUNT UP Input Actual count input Actual 1 per signal input GND Common GND STOP Input Input terminal for stop operating Stop input terminal For each input terminal connect a non voltage contact ...

Page 12: ...7 1 7 Dimensional drawing ...

Page 13: ...4 Insert an applicable plug firmly into the DC jack and supply the power of DC12V 0 8A or more Applicable plug φ2 1 I D x φ5 5 O D mm with center negative The main body has a build in microprocessor which means there is a possibility that the data may collapse due to power fluctuation or flicker Take power supply from a location free from power fluctuation or flicker For the non voltage contacts t...

Page 14: ... the Working hour is not used the machine calculates the planned quantity based on ON OFF of external input signals Setting the stop input logic Set Positive or Negative for the logic of a stop input signal The resulting operation operating stop differs depending on whether the Working hour is set to be used or not used Setting Terminal input Working hours Stop input logic ON OFF Used Negative Sto...

Page 15: ...pe 123 Target Actual Advancement Use no use of Working hour Used Stop input logic Negative logic Use or no use of the function which the planned quantity stop at Target Not used Program version Initial screen 1 F 1 Function settings screen Sub command Description Setting 1 Sets an operation type Select from seven patterns 2 Sets use no use of the Working hour 0 Not used 1 Used 3 Sets the stop inpu...

Page 16: ... rate of accomplishment to the planned production quantity at the present time 5 Plan The planned production quantity at the present time changes over time 6 Tact The time required for production per product shown in seconds Operation type Description 123 Target Actual Advancement 523 Plan Actual Advancement 124 Target Actual Accomplishment rate 524 Plan Actual Accomplishment rate 152 Target Plan ...

Page 17: ...ss a wrong type No press the CLR key and re input the correct data Error If you have input any number other than the type Nos and pressed the ENT key then an error will result In this case the display blinks the following screen and automatically returns to the re input status without changing the preset type The operation type you set appears on the last three digits of the top line on the Initia...

Page 18: ...Register working hour and 6 Select working hour pattern are enabled The Plan calculation is carried out based on the registered data of working hours Default values How to set 1 When on the function settings screen press the 2 key on the keyboard The currently set value appears after the sub command C2 is displayed for 0 75 seconds 2 As the value you want to set input either 0 Not used or 1 Used e...

Page 19: ...top Operating Positive Operating Stop Not used Negative Operating Stop Positive Stop Operating How to set 1 When on the function settings screen press the 3 key on the keyboard The currently set value appears after the sub command C3 is displayed for 0 75 seconds 2 As the value you want to set input either 0 Negative logic or 1 Positive logic e g To set the stop input logic to Negative logic input...

Page 20: ...When on the function settings screen press the 4 key on the keyboard The currently set value appears after the sub command C4 is displayed for 0 75 seconds As the value you want to set input either 0 Not used or 1 Used To set the Plan calculation stopped when the plan reached target to be used input 1 The resulting display is as follows Press the ENT key to set the change you input If you have ina...

Page 21: ...52 3 Advancement Sets or changes the advancement 3 Accomplishment rate Sets or changes the accomplishment rate 4 Actual Sets or changes the production actual 152 4 Clock Sets or changes the internal clock ALL 5 Working hour Sets or changes the working hours ALL 1 6 Working hour pattern Sets or changes the working hour pattern ALL 1 7 Clear time Sets or changes the clear time ALL Actual UP Incremen...

Page 22: ...d the Actual input is present When on the standard screen you can switch to the initial screen 2 by pressing the key Press the key again to return to the standard screen 1 When the Working hour is set to be not used the Working hour pattern is disabled causing the following display to result 1 0 Program version Initial screen 1 1 1 2 3 Working hour pattern Operation type 1 8 3 1 hours minutes 5 9 ...

Page 23: ...d the time you input will be set for the internal clock If you have inadvertently set a wrong data you may press the CLR key to return to the status of 1 Alternatively you may overwrite it with the correct 6 digit data right after your input Error If the time you input is illogical the display returns to the time input screen in 1 after blinking the following screen 4 The command No is displayed f...

Page 24: ... in 1 after blinking the following screen The machine has a built in crystal clock The clock is accurate enough to withstand normal use However because the oscillation frequency of the crystal could vary with temperature the clock may suffer slight deviation due to changes in the working environment temperature or the like 4 5 ...

Page 25: ... follows 2 As the pattern No you want to set input a value in the range of 1 to 6 e g To set the pattern 3 press the 3 key 3 Press the ENT key and the value you input will be set as the working hour pattern If you have inadvertently set a wrong data you may press the CLR key to return to the status of 1 Alternatively you may overwrite it with the correct data right after your input The set pattern...

Page 26: ...g hours in mind Start 8 00 10 00 10 10 12 00 13 00 15 00 15 15 17 30 Working Rest Working Rest Working Rest Working Rest 17 45 19 50 20 00 22 00 23 00 1 00 1 15 3 30 End Working Rest Working Rest Working Rest Working Working 1 Press the 5 key The resulting display is as follows The number of times represents the current input position 00 40 and corresponds to No of times in Working Hours Worksheet...

Page 27: ...play switches to the input status ready for the subsequent time to be set 6 Next to set 10 10 press the keys 1 0 1 0 When you have input the data properly press the ENT key 7 In the same manner continue to input 3 3 0 and ENT 8 As the last step press the keys 0 and ENT to set the working hours and end the command The currently set time 0 1 1 0 0 0 The value input 0 1 The currently set time hours m...

Page 28: ...1 Since the machine has the unit of 24 hours for use of the Working hour you may not set working hours such that the end of working hours comes after the start of working hours The maximum time you can set is 23 59 e g You may not set working hours such that they begin at 8 00 a m and end at 8 00 a m on the next day After setting the end time of the last working hour period be sure to set 0 Note t...

Page 29: ...e you ve made an error press the CLR key 6 Press the keys 1 2 4 5 7 Press the ENT key 8 Now you have changed 13 00 to 12 45 To end the command just press the ENT key 1 5 0 0 0 5 1 3 0 0 0 4 8 0 0 0 0 1 3 0 0 0 4 1 2 4 5 0 4 1 2 4 0 0 4 1 5 0 0 0 5 After setting the end of the last working hour period be sure to set 0 Unless 0 is set the machine does not recognize the end time of working hours and ...

Page 30: ...ying the following screen 3 If the working hour settings are out of sequence in terms of time the display returns to the standard screen after displaying the following screen Select the command 5 once again and recheck the working hours If nothing is left done about the errors in 2 and 3 the machine fails to operate normally in Advancement calculation etc as a result you see the error screen blink...

Page 31: ...NT key after this the value you input will be set as the tact If you have inadvertently set a wrong data press the CLR key and re input the correct data Tact can be changed at any time even during working If tact is 0 the Plan calculation will be stopped 0 The command No is displayed for about 0 75 seconds The currently set tact integral part The currently set tact decimal part 4 5 The value input...

Page 32: ...y The resulting display is as follows for the type 1 2 Input a target quantity e g For 1230 input 1 2 3 0 3 If you press the ENT key after this the value you input will be set as the target quantity If you have inadvertently set a wrong data press the CLR key and re input the correct data 1 The command No is displayed for about 0 75 seconds The currently set data 1 2 3 0 The value input ...

Page 33: ... 2 Input a planned quantity e g For 1800 input 1 8 0 0 3 If you press the ENT key after this the value you input will be set as the planned quantity If you have inadvertently set a wrong data press the CLR key and re input the correct data If the Plan is changed the Advancement and Accomplishment rate will be automatically changed based on the Actual When choosing the operation type which includes...

Page 34: ...y The resulting display is as follows for the type 2 2 Input the quantity of production actual e g For 1253 input 1 2 5 3 3 If you press the ENT key after this the value you input will be set as the quantity of production actual If you have inadvertently set a wrong data press the CLR key and re input the correct data If the Actual is changed the Advancement and Accomplishment rate will be automat...

Page 35: ...with either a plus or minus sign First input either the key or the key and then input a value with the numeric keys e g For advancement of 13 e g input 1 3 3 If you press the ENT key after this the value you input will be set as the advancement If you have inadvertently set a wrong data press the CLR key and re input the correct data When choosing the operation type which includes target of displa...

Page 36: ...e for the Actual This is because any positive advancement larger than the production actual is logically incorrect If a positive advancement larger than the production actual is input the display switches to the following screen and the command ends without setting the Advancement 3 1 ...

Page 37: ... and re input the correct data Method for calculation of an accomplishment rate Accomplishment rate Actual Plan 100 Decimal places are cut off If the accomplishment rate is more than 999 or cannot be calculated e g for the planned quantity 0 999 is displayed for the Accomplishment rate If the Accomplishment rate is changed the current planned quantity will be automatically changed based on the Act...

Page 38: ...ess the ENT key to set the first clear time and the display will return to the input ready status for the second clear time If you have inadvertently set a wrong data press the CLR key and re input the correct data By repeating the same procedure you can set up to three clear times If you press the ENT key without inputting anything then the command will end You may use the key to move between the...

Page 39: ...in working hours press the CLR key wait the display of the Advancement to be stabilized for advancement the planned quantity from the start of working hours till the present time is shown by a negative value and then check that the Advancement or the Plan changes according to the set tact If you get the normal results of the above tests then you can consider your data settings to be successfully c...

Page 40: ...he standard screen and the initial screen 1 6 F1 key If you turn on power with the F1 key held pressed the display switches over to the special command screen where various mode settings can be made When on the function settings screen you can perform the likes of changing operation types If you turn on power with the F2 or F3 key held pressed the machine will be put into the manufacturer setup mo...

Page 41: ...ive Stop Operating Positive Operating Stop Not used Negative Operate Stop Positive Operating Operating For a description of the terminal block see 1 6 2 Terminal block on page 6 and 1 8 2 Input terminal block on page 8 e g For Working hour Used Logic of stop input signal Negative The Plan Advancement calculation is stopped when the process of signal input to the stop input terminal is under way On...

Page 42: ...luminated In working hours Illuminated in green Stopped Illuminated in red During rest break Illuminated in orange When the machine is stopped during a rest break the rest break has preference over the stop causing the LED to illuminate in orange When the Working hour is not used Operating status LED status Operating Illuminated in green Stopped Not illuminated The orange MONITOR LED is produced b...

Page 43: ...ence in terms of time 3 1 Not allowed to set any advancement larger than the Actual 7 7 The data input does not have the format for time Special error message list Command Error No Description 99 0 Nonvolatile memory backup error 2 Clock backup error 3 Data check code error 4 Data out of range error Special error messages occur during power on When the error message of Error No 0 occur push ENT ke...

Page 44: ...ry from a power failure because it is within working hours and recognizes 24 hours or more have elapsed In such a case press the CLR key after you have switched on the machine 4 Most of the causes for abnormal operation of the machine are attributed to the Working hour setting the Tact setting and the above 1 2 3 When the machine does not operate normally try pressing the CLR key after re checking...

Page 45: ...e Scope of warranty If the product should get out of order under the normal conditions of use by the customer we will repair the failed section s free of charge or exchange the new one free of charge subject to the provisions of warranty Please contact the outlet store through which you purchased the product or our Sales Office Also the warranty period shall be 13 months after shipping the product...

Page 46: ...irect or indirect arising out of troubles failures or use of the product Repair service period Only if we have the stock of parts for repairing even if after finishing the warranty period we will repair the product within 5 years after end of production for a fee However we reserve the right to use substitute parts or devices for repairing purposes if there are unavoidable reasons such as unavaila...

Page 47: ...Start 28 Start 03 End 29 End 04 Start 30 Start 05 End 31 End 06 Start 32 Start 07 End 33 End 08 Start 34 Start 09 End 35 End 10 Start 36 Start 11 End 37 End 12 Start 38 Start 13 End 39 End 14 Start 40 Only 00 00 can be set 15 End After setting the end of the last working hour be sure to set 00 00 For 0 00 A M set 24 00 16 Start 17 End 18 Start 19 End 20 Start 21 End 22 Start 23 End 24 Start 25 End...

Page 48: ...HERUTU ELECTRONICS CORPORATION 62 1 Toyooka cho Kita ku Hamamatsu Shizuoka 433 8103 Japan Sales dept TEL 81 053 438 3555 FAX 81 53 438 3411 Website URL https www herutu co jp en E mail info herutu co jp ...

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