Henkel Loctite 98427 Operation Manual Download Page 1 | Manualshive

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EQUIPMENT

Operation Manual

Loctite

®

Single Rotary Dispense Station

Part Number 98427

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Summary of Contents for Loctite 98427

Page 1: ...EQUIPMENT Operation Manual Loctite Single Rotary Dispense Station Part Number 98427 1...

Page 2: ...ETERS 14 5 1 GLOBAL PARAMETERS 14 5 2 PROGRAMMING PARAMETERS 14 5 2 1 Program Specific Parameters 14 5 2 1 Event Specific Parameters 15 5 3 RESETTING ALL GLOBAL AND PROGRAM PARAMETERS TO FACTORY DEFAU...

Page 3: ...CARE AND MAINTENANCE 37 8 1 CARE 37 8 2 MAINTENANCE 37 9 DOCUMENTATION 38 9 1 ELECTRICAL SCHEMATIC 38 9 2 PNEUMATIC SCHEMATIC 39 9 3 FOOT SWITCH SCHEMATIC 40 9 4 SPARE PARTS LIST 40 10 WARRANTY 41 11...

Page 4: ...ing of circles arcs and or dots in a circular pattern that require motion in the z axis It is a fully integrated system that will control a syringe cartridge or dispense valve No separate dispense con...

Page 5: ...2 3 System Components 988427 NOT SHOWN 983680 POWER CORD 986051 FOOTSWITCH 988497 FITTING KIT 988672 MANUAL 5...

Page 6: ...2 4 Overall Dimensions EMERGENCY STOP Label P N 988341 AIR PRESSURE VACUUM Technologies l 0 POWER 6...

Page 7: ...em Loctite Item No 98427 Serial No 4CWA 01 98427 E FOOT PEDAL D DUAL STAND SLIDE C ADVANCING SLIDE B SINGLE STAND A CONTROLLER DUAL DISPENSE SYSTEM SINGLE DISPENSE STATION PART NUMBERS 988427 988428 9...

Page 8: ...ts Program 8 Width 14 1 8 Depth 11 9 16 Dimensions Height 24 14 16 28 11 16 Weight 26 lb Vacuum Range 1 15 inches Hg Air Input Clean dry regulated air at 80 100 psig with a maximum particle size of 50...

Page 9: ...an dry filtered air must be used If it is not the solenoids in the controller will be fouled over time If the required air quality is not achieved install a Loctite filter regulator In the US order a...

Page 10: ...crew 8 Manually pull the slide down to the fully extended position 9 Adjust the height and position of the mounting bracket to the approximate position desired To adjust the position turn the handle o...

Page 11: ...spense tip will not crash with the mounting plate fixture or part Please ensure that the height is set to avoid crashes 9 Connect the air inlet on the valve to the DISPENSE ON on the back of the contr...

Page 12: ...e VACUUM off turn the knob clockwise until it stops 9 Reset the EMERGENCY STOP by rotating in either direction and pulling it out Warning When the emergency stop is reset the slide may retract Be sure...

Page 13: ...he handle clockwise Caution It is important to ensure that the dispense tip will not crash with the mounting plate fixture or part Please ensure that the height is set to avoid crashes 8 Set the POWER...

Page 14: ...ate at which the rotary dispense station will accelerate to and decelerate from the event rotating speed Higher values indicate faster acceleration Increasing the disp acc dec will reduce cycle times...

Page 15: ...advanced Since it takes some time for the slide to advance typically about 0 5 seconds the actual time advanced will be shorter than Timer A End Pos 360 0 deg 0 890 0 deg The end position in degrees f...

Page 16: ...e button is only displayed when in the AUTO and AUTO REPEAT modes Press the left most button on the keypad to cycle through modes When in the AUTO mode the PURGE button will be the button on the right...

Page 17: ...way from the controller with light manual pressure It will click when it is unlocked To increase the air pressure turn the knob clockwise To decrease the pressure turn the knob counter clockwise This...

Page 18: ...in tenths of a degree in the upper right hand corner of the display and should be manually recorded by the user for each start and end position before entering a new program or editing a program Prog...

Page 19: ...be displayed to the right of Auto on the display When it is desired to return to other modes you can exit the auto repeat mode by pressing the mode button that will return you to the auto mode Global...

Page 20: ...must enter the programming mode by pressing the mode button twice If you are in Auto Repeat Mode you will need to press the mode button three times to enter the programming mode Key Definition MODE to...

Page 21: ...in tenths of a degree in the upper right hand side of the display Key Definition MODE to cycle between different modes Pressing the button in set up mode will bring you to program mode Warning When e...

Page 22: ...program number on the upper right side Key Definition MODE to cycle between different modes Pressing the button quickly in program mode will bring you to auto mode Pressing the mode button and holding...

Page 23: ...s shown below Key Definition MODE to cycle between different modes Pressing the button in auto repeat mode will bring you to auto mode START will start the program selected and will run it continuousl...

Page 24: ...ing you to auto mode NEXT which allows you to toggle between the four global parameters UP ARROW increases the value for a global parameter DOWN ARROW decreases the value for a global parameter Notice...

Page 25: ...s for the arcs circles and or dots in the program The current position is displayed in the top right hand corner of the display to the nearest tenth of a degree Use the Up Dn button to advance or retr...

Page 26: ...auto repeat mode Notice The longer you hold the up and down arrow keys the faster the numbers will scroll Release the button before reaching the desired time and toggle in on the final time 8 Enter t...

Page 27: ...hat will allow the adhesive to start flowing from the dispense tip before the station starts turning It could also be used to put a large dot of adhesive at the beginning of the arc or circle event Wh...

Page 28: ...penser will shut off This can be used to shut the dispenser off early so that excess adhesive that flows after the dispenser is turned off does not cause stringing When dispensing dots Timer B equals...

Page 29: ...rt Position 1 Degrees 0 70 Timer A1 Seconds 0 0 End Position 1 Degrees 360 0 Timer B1 Seconds 0 25 Rotating Speed 1 RPM 30 0 Function timing diagram and illustration of dispense pattern Down Up Off On...

Page 30: ...0 60 End Position 1 Degrees 180 0 Timer B1 Seconds 0 25 Rotating Speed 1 RPM 20 rpm Function timing diagram and illustration of dispense pattern 180 0 90 90 Down Up Off On 180 0 S l e w R P M 2 0 R P...

Page 31: ...Start Position 1 Degrees 90 0 Timer A1 Seconds 0 50 End Position 1 Degrees 90 0 Timer B1 Seconds 0 25 Rotating Speed 1 RPM 25 0 Function timing diagram and illustration of dispense pattern 90 0 Down U...

Page 32: ...s 10 0 N A N A Start Position Degrees 90 0 235 0 270 0 Timer A Seconds 0 70 0 50 0 50 End Position Degrees 180 0 235 0 270 0 Timer B Seconds 0 25 0 25 0 25 Rotating Speed RPM 20 0 20 0 20 0 Function t...

Page 33: ...ode button 4 Press the Home button 5 Affix the template to the rotary dispense station next using tape The zero degree mark on the template should be aligned with the dispense tip in the home position...

Page 34: ...or retracts It recommended for the speed controls be set so that the slide moves at a controlled rate The factory default is for the full slide stroke to take approximately 0 5 seconds This may need...

Page 35: ...does not reduce the cycle time sufficiently the slide stroke can be reduced using the following procedure 1 Press the EMERGENCY STOP button 2 Remove the red slide guard by removing the two pan head so...

Page 36: ...pense cycles Increase the VACUUM by turning the knob counter clockwise You will hear a louder hissing from the VACUUM EXHAUST as it is increased Adjusting the DISPENSE PRESSURE does not effect dispens...

Page 37: ...retract the slide several times then remove the excess lubricant using a rag Warning Be sure to press the EMERGENCY STOP button before lubricating the slide rods Clean dry filtered air must be used I...

Page 38: ...9 Documentation 9 1 Electrical Schematic 38...

Page 39: ...ULKHEAD CONNECTION B A IN EXH A B IN EXH 2 1 3 5 32 5 32 5 32 5 32 5 32 5 32 1 4 5 32 5 32 1 4 1 4 5 32 1 4 DISPENSE VALVE CYLINDER EXT RET VALVE DUMP VALVE REGULATOR NEEDLE VALVE GAGE 100 PSI VACUUM...

Page 40: ...please call USA 1 860 571 5174 Germany 49 89 9268 0 Singapore 65 6482 3881 Item Description Part Number Slide assembly with horizontal clamp 988424 Stand assembly with vertical clamp 988423 Controller...

Page 41: ...se in connection with the Products are available from Henkel the use of products parts or attachments which are not manufactured by Henkel no claim shall be allowed No Products shall be returned to He...

Page 42: ...therstone Road Auburn Hills Michigan 48326 Canada Henkel Canada Corporation 2225 Meadowpine Boulevard Mississauga Ontario L5N 7P2 Mexico Henkel Capital S A de C V Calz de la Viga s n Fracc Los Laurele...

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