Heat&Glo HE36CLX-S Owner'S Manual Download Page 51

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Heat & Glo • HE36CLX-S • 2183-900 Rev. H • 1/14

H. Teco-Sil Placement

1. Pour Teco-Sil between the base refractory and burner

as shown in Figure 16.4.

Figure 16.4 Placement of Embers

BASE REFRACTORY

2. Using a high temperature black paint, fog the Teco-Sil

to the desired look. See below for fogging tips.

Fogging Tips

• Apply paint with the ember lights turned on. This will

help you avoid over fogging or under fogging. Prior to
painting, take precautions to prevent any overspray from
reaching the

ame sensor. See Figure 16.4.

• Reduce the lighting in the room while applying the paint.
• Fog the Teco-Sil to create a realistic coal bed appear-

ance.

NOT PAINTED

TOO LIGHT

IDEAL

Figure 16.5 Teco-Sil Not Painted

Figure 16.6 Teco-Sil Too Light

Figure 16.7 Teco-Sil Ideal

FLAME SENSOR

Summary of Contents for HE36CLX-S

Page 1: ...amage personal injury or death Owner s Manual Installation and Operation DO NOT DISCARD THIS MANUAL NOTICE Installation and service of this appliance should be performed by qualified personnel Hearth Home Technologies suggests NFI certified or factory trained professionals or technicians supervised by an NFI certified professional Leave this manual with party responsible for use and operation DO N...

Page 2: ...e utilise avec avec un un combustible combustible solide solide This This appliance appliance must must be be installed installed in in accordance accordance with with local local codes codes if if any any if if not not follow follow ANSI ANSI Z223 1 Z223 1 in in the the USA USA or or CAN CGA CAN CGA B149 B149 installation installation codes codes Installer Installer l appareil l appareil selon se...

Page 3: ...tem 16 B Design and Installation Considerations 17 C Tools and Supplies Needed 17 D Inspect Appliance and Components 17 5 Framing and Clearances A Selecting Appliance Location 18 B Constructing the Appliance Chase 19 C Clearances 19 D Mantel and Wall Projections 20 6 Termination Locations A Vent Termination Minimum Clearances 21 7 Vent Information and Diagrams A Approved Pipe 23 B Vent Table Key 2...

Page 4: ...pping Materials 47 B Clean the Appliance 47 C Accessories 47 D Disengage Firebox from Outer Shell 47 E Engage Support Wheels 47 F Fixed Glass Assembly 48 G Refractory 49 H Teco Sil Placement 51 I Ember Placement 52 J Install the Log Assembly 53 K Air Shutter Setting 55 L Wireless Thermostat 55 17 Reference Materials A Appliance Dimension Diagram 56 B Vent Components Diagrams 57 C Contact Informati...

Page 5: ...ase In the case of new home construction warranty coverage begins on the date of first occupancy of the dwelling or six months after the sale of the product by an independent authorized HHT dealer distributor whichever occurs earlier The warranty shall commence no later than 24 months following the date of product shipment from HHT regardless of the installation or occupancy date The warranty peri...

Page 6: ...ED ABOVE WARRANTY EXCLUSIONS This warranty does not cover the following Changes in surface finishes as a result of normal use As a heating appliance some changes in color of interior and exterior surface finishes may occur This is not a flaw and is not covered under warranty Damage to printed plated or enameled surfaces caused by fingerprints accidents misuse scratches melted items or other extern...

Page 7: ...e with local codes or in the absence of local codes with National Electric Code ANSI NFPA 70 latest edition or the Canadian Electric Code CSA C22 1 A 110 120 VAC circuit for this product must be pro tected with ground fault circuit interrupter protection in compliance with the applicable electrical codes when it is installed in locations such as in bathrooms or near sinks D High Altitude Installat...

Page 8: ...ating appliance or equipment The sign shall read in print size no less than one half 1 2 in in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OB STRUCTIONS Inspection The state or local gas inspector of the side wall horizon tally vented gas fueled equipment shall not approve the installation unless upon inspection the inspector ob serves carbon monoxide detectors and signage installed in accordan...

Page 9: ...h of children Never leave children alone near a hot fireplace whether operating or cooling down Teach children to NEVER touch the fireplace Consider not using the fireplace when children will be present WARNING HOT GLASS WILL CAUSE BURNS DO NOT TOUCH GLASS UNTIL COOLED NEVER ALLOW CHILDREN TO TOUCH GLASS Keep children away CAREFULLY SUPERVISE children in same room as fireplace Alert children and a...

Page 10: ...ireless thermostat to operate your fire place For safety Install a switch lock or a wall remote control with child protection lockout feature Keep remote controls out of reach of children Contact your dealer if you have questions It is normal to experience a slight time delay approxi mately 5 seconds between the time a command button is pressed on the wireless thermostat and the command taking eff...

Page 11: ...CT 110 VAC TO THE CONTROL VALVE Improper installation adjustment al teration service or maintenance can cause injury or property damage Refer to the owner s information manual pro vided with this appliance This appliance needs fresh air for safe operation and must be installed so there are provisions for adequate combustion and ventilation air If not installed operated and main tained in accordanc...

Page 12: ... and run continuously on high an additional 12 hours This cures the materials used to manufacture the fire place NOTICE Open windows for air circulation during fire place break in Some people may be sensitive to smoke and odors Smoke detectors may activate Figure 2 3 Maximum Wall Surface Temperatures Above Fireplace J Surface Temperatures Above Fireplace MEASUREMENTS FROM TOP EDGE OF THE OPENING S...

Page 13: ...ace Film on the glass This is a normal result of the curing process of the paint and logs Glass should be cleaned within 3 to 4 hours of initial burning to remove deposits left by oils from the manufacturing process A non abrasive cleaner such as gas fireplace glass cleaner may be necessary See your dealer Metallic noise Noise is caused by metal expanding and contracting as it heats up and cools d...

Page 14: ...ng When properly maintained your fireplace will give you many years of trouble free service We recommend an nual service by a qualified service technician Decorative Fronts Frequency Annually By Homeowner Tools needed Protective gloves stable work surface Assess condition of screen and replace as necessary Inspect for scratches dents or other damage and repair as necessary Vacuum and dust surfaces...

Page 15: ...penetrated the sheet metal are sharp and should be avoided Remove all foreign objects Verify unobstructed air circulation Verify unobstructed ducts and filter Check for evidence of water condensate leakage Return Air Filter Frequency Every Three Months By Qualified Service Technician Tools needed Protective sleeves screw driver Inspect filter and replace as needed See Section 9 C for detailed info...

Page 16: ...ECTION 10 F NON COMBUSTIBLE ROOF FLASHING MAINTAINS MINIMUM CLEARANCE AROUND PIPE SECTION 10 F VENT PIPE SECTIONS 7 8 CEILING FIRESTOP ON FLOOR OF ATTIC NOT SHOWN SECTION 8 B FRAMING HEADER SECTION 5 FILTERED RETURN AIR DUCT SECTION 9 C MANTEL AND MANTEL LEG SECTION 5 D SURROUND THERMOSTAT SECTION 2 F HEAT OUTS SECTION 9 B VENT PIPE PENETRATES ROOF PREFERABLY WITHOUT AFFECTING ROOF RAFTERS SECTION...

Page 17: ... Fire or Explosion Damaged parts could impair safe operation DO NOT install damaged in complete or substitute components Keep appliance dry C Tools and Supplies Needed Before beginning the installation be sure that the following tools and building supplies are available Tape measure Framing material Pliers Hammer Phillips screwdriver Manometer Gloves Framing square Voltmeter Electric drill and bit...

Page 18: ...air openings and for service access Due to high temperatures the appliance should be locat ed out of traffic and away from furniture and draperies NOTICE Illustrations reflect typical installations and are FOR DESIGN PURPOSES ONLY Illustrations diagrams are not drawn to scale Actual installation may vary due to individual design preference Figure 5 1 Appliance Locations A B C D E Inches 69 42 97 1...

Page 19: ... Figure 5 2 Clearances to Combustibles C Clearances NOTICE Install appliance on hard metal or wood surfaces extending full width and depth DO NOT install directly on carpeting vinyl tile or any combustible material other than wood WARNING Risk of Fire Maintain specified air space clearances to appliance and vent pipe Insulation and other materials must be secured to prevent accidental contact The ...

Page 20: ...LL TOP VIEW MANTEL LEG OR WALL PROJECTIONS FIREPLACE OPENING Note All measurements in inches If A minimum is ____ then B maximum is_____ A Inches 2 7 16 3 7 16 4 7 16 5 7 16 6 7 16 7 7 16 Millimeters 62 87 113 138 164 189 B Inches 1 2 3 4 5 Millimeters 25 51 76 102 127 Note Measurement is taken from top of the opening NOT the top of the fireplace Figure 5 5 Clearances to Mantel Legs or Wall Projec...

Page 21: ...N H MIN MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING 6 6 Termination Locations Fire Risk Maintain vent clearance to combustibles as specified DO NOT pack air space with insulation or other materials Failure to keep insulation or other materials away from vent pipe may cause overheating and fire WARNING Figure 6 2 Staggered Termination Caps Gas Wood or Fuel Oil Termination Cap B Gas Termina...

Page 22: ...V H Electrical Service V K V K V L C V N 6 inches non vinyl sidewalls 12 inches vinyl sidewalls O 18 inches non vinyl soffit and overhang 42 inches vinyl soffit and overhang P 8 ft QMIN RMAX 1 cap 3 feet 2 x Q ACTUAL 2 caps 6 feet 1 x Q ACTUAL 3 caps 9 feet 2 3 x Q ACTUAL 4 caps 12 feet 1 2 x Q ACTUAL QMIN termination caps x 3 RMAX 2 termination caps x QACTUAL Covered Alcove Applications Spaces op...

Page 23: ...ntal vent as pects when calculating the effects Use the rise for the vertical aspect and the run for the horizontal aspect see Figure 7 1 Two 45º elbows may be used in place of one 90º elbow On 45º runs one foot of diagonal is equal to 8 1 2 in 216 mm horizontal run and 8 1 2 in 216 mm vertical run A length of straight pipe is allowed between two 45º elbows see Figure 7 1 Figure 7 1 7 7 Vent Infor...

Page 24: ...0 40 50 60 1 X X X X X X 2 X X X X X X 3 X X X X X X 4 X X X X X X 5 X X X X X X 6 X X X X X 7 X X X X 8 X X X 9 X X NOTICE Vent pipe must slope upward 1 2 inch for every one foot of horizontal run This is required for adequate condensate drainage Condensate backup may lead to property damage Figure 7 3 NOTE A 90º elbow may be replaced with two 45º elbows ...

Page 25: ...ion The opening must be framed on all four sides using the same size framing materials as those used in the wall construction See Section 10 G for information for regarding the in stallation of a horizontal termination cap Non Combustible Wall Penetration If the hole being penetrated is surrounded by non com bustible materials such as concrete a hole with diameter one inch greater than the pipe is...

Page 26: ...FTER INSTALLATION OF VENT SYSTEM CEILING FIRESTOP INSTALLED BELOW CEILING CEILING FIRESTOP INSTALLED ABOVE CEILING ATTIC ABOVE A PIPE CVP A 4 in 102 mm A C Install Attic Insulation Shield WARNING Fire Risk DO NOT allow loose materials or insulation to touch vent Hearth Home Technologies requires the use of an attic shield The International Fuel Gas Code requires an attic shield constructed of 26 g...

Page 27: ...om appliance outer shell Figure 9 1 shows how to properly position and secure the appliance Nailing tabs are provided to secure the appli ance to the framing members Bend out nailing tabs on each side Place the appliance into position Keep nailing tabs flush with the framing Level the appliance from side to side and front to back Shim the appliance as necessary It is acceptable to use wood shims u...

Page 28: ...n trunk line Duct may be terminated into return air system WARNING Risk of Fire DO NOT terminate duct into an attic crawl space or the appliance chase Duct must terminate on an interior wall DAMPERS Field supplied dampers may be used to control the heat output It is important to remember that even when a damper is used at least two ducts must remain open Additional ducts are desired when using dam...

Page 29: ... A B RIB RIB PILOT PILOT HOLE HOLE OUTER OUTER PIPE PIPE B Assemble Slip Sections Slide the inner flue of the slip section into the inner flue of the pipe section and the outer flue of the slip section over the outer flue of the pipe section See Figure 10 3 Slide together to the desired length Figure 10 3 Slip Section Pilot Holes Maintain a 1 1 2 in 38 mm overlap between the slip section and the p...

Page 30: ...m of unsupported rise Horizontal runs must be supported every 4 feet 1 2 m Vent supports or plumbers strap spaced 120º apart may be used to support vent sections See Figures 10 5 and 10 6 Wall shield firestops may be used to provide horizontal support to vent sections Vent pipe must slope upward 1 2 inch for every foot of horizontal vent run to allow for proper drainage of condensate WARNING Risk ...

Page 31: ...re it contacts the roof surface See Figure 10 9 Caulk the overlap seam of any exposed pipe sections that are located above the roof line See Figure 10 12 F Install Storm Collar Vertical Vent Cap CAUTION Risk of Cuts Abrasions or Flying Debris Wear protective gloves and safety glasses during instal lation Sheet metal edges are sharp 1 Slide plastic storm collar over metal roof flashing Collar can b...

Page 32: ...lk Flange Storm Collar Overlap CAULK CAULK FLASHING COLLAR FLASHING ROOF CLAMP VERTICAL TERMINATION Figure 10 13 Vertical Termination Installation FLANGE OVERLAPS FLANGE OVERLAPS STORM COLLAR STORM COLLAR Figure 10 14 Correct Vertical Termination Installation ...

Page 33: ...mination cap follow the cap location guidelines as prescribed by current ANSI Z223 1 and CAN CGA B149 installation codes and refer to Section 6 of this manual CAUTION Risk of Burns Local codes may require in stallation of a cap shield to prevent anything or anyone from touching the hot cap CVP HCK can adjust 9 inches 14 in to 23 in SLOTS ON BOTTOM SIDE OF CAP NOTICE When installing the horizontal ...

Page 34: ...ndensate producing appli ances and have a safety switch 4 1 2 IN CONDENSATE DRAIN 1 2 IN PVC FITTING CONDENSATE PUMP ACCESS PANEL Figure 11 1 Condensate Removal Access CAUTION Risk of Injury Condensate pump should be located as close to the appliance as possible for efficient removal of condensate Furnace condensate is mildly acidic and may be corrosive A pH neutralizing filter may be needed Check...

Page 35: ...ther than propylene glycol Damage to plastic components may occur Propylene glycol should run through inducer housing fill condensate trap and overflow into condensate drain Propylene glycol should remain in condensate system It does not need to be removed before appliance startup 7 Remove funnel and reconnect upper inducer tube to the housing 8 Disengage support wheels return firebox to closed po...

Page 36: ...usly monitored to ensure limit circuit and pressure switch are closed flame remains es tablished and the thermostat call for heat remains When the thermostat call for heat is removed the control de en ergizes the gas valve and begins post purge and blower F Post Purge 150 Seconds The Inducer output remains on for the specified post purge period after the thermostat is satisfied G Circulating Fan O...

Page 37: ...ed as long as the call for fan remains in place If a call for heat W oc curs during call for fan the circulating fan is de energized and a normal heating sequence will occur A call for fan is ignored while in soft lockout 5 Fault Modes A Flame Sensed Out of Sequence Flame sensing only occurs when the inducer is running If flame is sensed longer than 20 seconds while the gas valve is de energized t...

Page 38: ...hort time for air to purge from lines When purging is complete the appliance will light and operate normally WARNING Risk of Fire Explosion or Asphyxiation Check all fittings and connections with a non corrosive commercially available leak check solution DO NOT use open flame Fittings and connections could have loos ened during shipping and handling WARNING Risk of Fire DO NOT change valve setting...

Page 39: ... each 1000 feet above 2000 feet In CANADA Reduce burner orifice 10 for elevations between 2000 feet and 4500 feet Above 4500 feet consult local gas utility Figure 13 1 Location of Gas Ball Valve OUTLET MANIFOLD OUTLET MANIFOLD PRESSURE TAP PRESSURE TAP INLET MANIFOLD INLET MANIFOLD PRESSURE TAP PRESSURE TAP 5 8 18 UNF FLARE FITTING Figure 13 2 Location of Gas Line Access WARNING Risk of Explosion ...

Page 40: ...k of Shock Label all wires prior to dis connection when servicing controls Wiring errors can cause improper and dangerous operation Verify proper operation after servicing WARNING Risk of Shock Replace damaged wire with type 105º C rated wire Wire must have high temperature insulation E Equipment Interface Module EIM The Equipment Interface Module EIM is used for com munication to take place betwe...

Page 41: ...itch input 6 Pressure switch output common with pin 3 7 Flame sense output 8 Limit switch output 9 Flame sense chassis ground 24VAC common DAMPERS Pin Function D1 Damper 1 power D_IN 24 VAC supply D2 Damper 2 power SPARK ROD IGNITER EXHAUST PRESSURE SWITCH LIMIT SWITCH GAS VALVE FLAME ROD DAMPER POWER SUPPLY ROOM DAMPER ROOM DAMPER CIRCULATING FAN BLOWER FAN CONT NEUTRALS 24VAC COM 3A FUSE 3 C R W...

Page 42: ...with its own circuit breaker CAPACITOR SAFETY SWITCH WARNING Risk of Shock Capacitor contains stored voltage Discharge capacitor before servicing G Convection Blower Safety Switch The convection blower is wired through a safety switch so the convection blower will not operate when the firebox is disengaged from the outer wrap and or being serviced See Figure 14 6 WARNING Risk of Injury DO NOT bypa...

Page 43: ...5 1 Refer to Section 16 D and 16 E for instructions on how to disengage latch and pull the firebox out from the outer shell of the appliance Figure 15 1 Location of Gas Shutoff Knob Figure 15 2 Location of Junction Box Figure 15 4 Splatter Guard Openings To install the Splatter Guard Step 3 Crease flap on top and sides of splatter guard us ing the scored lines for a guide See Figure 15 3 Step 4 Ce...

Page 44: ... S 2183 900 Rev H 1 14 44 Figure 15 6 Splatter Guard Installed To Remove the Splatter Guard Grab splatter guard at the bottom with both hands and pull outward as shown in Figure 15 7 Figure 15 7 Removing Splatter Guard ...

Page 45: ...nd louvers B Mantel and Wall Projections WARNING Risk of Fire Comply with all minimum clear ances as specified Framing closer than the minimums list ed must be constructed entirely of non combustible materi als i e steel studs concrete board etc Combustible Mantels Combustible Mantel Legs or Wall Projections MEASUREMENTS FROM TOP EDGE OF THE OPENING 5 10 11 12 2 1 2 13 14 15 16 17 18 19 32 TO CEIL...

Page 46: ... 8 Overlap 1 15 10 NA NA Inside Fit Door Inside Fit Operable Hinge Door Finishing material between 1 and 4 in thick Refer to Table 1 for X and Y dimensions Figure 15 10 Overlap Fit Door Finishing materials 1 in maximum thick Stop finishing material flush with opening Table 1 Finishing Material Thicknesses 1 IN MAX FINISHING MATERIAL TOP EDGE DOOR FRONT FACE OF FIREPLACE FINISHING MATERIAL 4 IN MAX...

Page 47: ...e firebox to help support the weight of the firebox when it is being pulled out Pull appliance out ap proximately four inches to access the support wheels To utilize the support wheel loosen the nuts and adjust the wheel to the desired height Use care when pulling appli ance out to avoid scratching the floor or hearth Rest the slide in the slot at the appropriate height and tighten the nuts If the...

Page 48: ...he 1 4 turn latching fasteners counterclockwise and pull the firebox out approximately two inches 3 Grasp the lower portion of the glass assembly and pivot out and up Replacing Fixed Glass Assembly 1 Insert the top glass frame hook on the return bend on the top side of the firebox See Figure 16 3 2 Pivot the bottom of the glass assembly toward the firebox 3 Reinstall the three 1 4 inch nuts on the...

Page 49: ...he firebox and pushing to ward the back of the firebox until side refractory con tacts back refractory panel See Figure 2 Ensure side panels contact back panel so that no gaps exist Fol low the same procedure to place the right side refrac tory panel 3 Using both hands hold the top refractory panel with the brick pattern facing down and the slots toward the rear of the firebox See Figure 3 4 Inser...

Page 50: ... panel onto the side and back refractory panels There is a lip on the top panel that allows it to sit on the top edge of the side panels Push tight against back refractory panel 6 Installation is complete when top refractory panel is set securely in place Top refractory panel may need to be pulled down to fit correctly Chamfers should properly fit together and gaps should be minimized with correct...

Page 51: ... Fogging Tips Apply paint with the ember lights turned on This will help you avoid over fogging or under fogging Prior to painting take precautions to prevent any overspray from reaching the flame sensor See Figure 16 4 Reduce the lighting in the room while applying the paint Fog the Teco Sil to create a realistic coal bed appear ance NOT PAINTED NOT PAINTED TOO LIGHT TOO LIGHT IDEAL IDEAL Figure ...

Page 52: ...r material Embers CANNOT completely block burner ports Care should be taken not to block the lighting trail of ports Embers may only be placed in areas as shown in Figure 16 9 LP Only Using dime size pieces of Glowing Embers overlap the burner ports See Figure 16 10 The impingement created by the embers will help blend the fire Save the remaining ember materials for use during appliance servicing ...

Page 53: ...LACEMENT PROTRUSIONS LOG PLACEMENT PROTRUSIONS Log 2 2166 722 Mate the groove located on the bottom of Log 2 with the left protrusion on top of Log 1 After groove and protrusion have been fitted together mate the groove located on the bottom of Log 2 with the horizontal grate bar and slide Log 2 toward the left until it rests against the far left grate tine See Figure 7 Figure 5 shows the log plac...

Page 54: ...he right until the notch of Log 7 contacts the grate tine located 4th from the left as shown in Figure 12 Log 3 2166 723 Mate the groove located on the bottom of Log 3 with the right log placement protrusion on top of Log 1 After groove and protrusion have been fitted together mate the groove located on the bottom of Log 3 with the horizontal grate bar and slide Log 3 toward the right until it res...

Page 55: ...ted using the provided wireless thermostat The wireless thermostat utilizes Honeywell RedLINKTM technology RedLINK is a trademark of Hon eywell International Inc Refer to the instructions includ ed with the thermostat for mounting setup and operation It is normal to experience a slight time delay approxi mately 5 seconds between the time a command button is pressed and the command taking effect NO...

Page 56: ... 1 Appliance Dimensions Location Inches Millimeters J 20 1 2 521 K 27 1 2 698 L 41 1041 M 15 7 16 392 N 8 7 16 214 O 34 7 16 875 P 3 5 16 84 Q 11 7 16 291 R 5 8 16 Location Inches Millimeters A 35 11 16 907 B 36 7 8 936 C 40 15 16 1039 D 43 11 16 1109 E 4 1 2 114 F 13 5 16 338 G 11 279 H 27 1 2 698 I 3 1 2 89 P R Q O M N L K J I G H E D F C B A GAS LINE ACCESS ELECTRICAL ACCESS CONDENSATE DRAIN AC...

Page 57: ...16 in 8 mm Ø 4 in 102 mm 12 in 305 mm 1 1 2 in 38 mm Ø 2 4 in 61 mm 5 16 in 8 mm Ø 4 in 102 mm Ø 2 4 in 61 mm 5 16 in 8 mm 5 5 8 in 142 mm 4 13 16 in 122 mm 5 16 in 8 mm 4 1 4 in 108 mm Ø 2 4 in 61 mm Ø 4 in 102 mm 4 1 4 in 108 mm CVP12A Adjustable Assembly Ø 4 in 102 mm 12 in 305 mm Ø 2 4 in 61 mm 1 1 2 in 38 mm B Vent Components Diagrams Figure 17 2 CVP Pipe Components Pipe Effective Length Inch...

Page 58: ...R CVP FS CVP TRI INTERIOR CVP FF CVP RF12 B Vent Components Diagrams continued PART NUMBER DESCRIPTION CVP VC Vertical Termination CVP TRO Trim Ring Outer CVP TRI Trim Ring Inner CVP RF12 7 12 Pitch Roof Flashing CVP HCK Horizontal Termination CVP FS Firestop CVP FF Flat Roof Flushing Figure 17 3 CVP Pipe Components ...

Page 59: ...________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ DO NOT DISCARD THIS MANUAL NOTICE Leave this manual...

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