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OPERATOR’S MANUAL

ACE - P100

Pin Welder

STUD WELDING & FASTENERS INC

1032 Tennessee Blvd.

Lebanon, TN 37087

www.studweldfast.com

(800) 936-1948

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Summary of Contents for ACE - P100

Page 1: ...OPERATOR S MANUAL ACE P100 Pin Welder STUD WELDING FASTENERS INC 1032 Tennessee Blvd Lebanon TN 37087 www studweldfast com 800 936 1948 ...

Page 2: ...CONTENTS Description Pages Warranty Information 1 Safety 2 Specifications and Features 3 Product Components 4 5 Screen Operation 6 8 Setup and Welding 9 11 CD Gun Exploded View 12 ...

Page 3: ...s been used for purposes other than which it had been designed Equipment which has not been properly maintained Equipment which has been used after a defect had been found Equipment which has been damaged in any way Tru Weld Equipment will never be liable for consequential damages loss or expense occurring directly or indirectly from the use of the equipment covered in this warranty All cables cab...

Page 4: ...elding can damage hearing Wear earplugs or oth er protective gear if applicable Fumes and gases expelled during welding can be health hazards Make sure welding is done in a well ventilated area Hot metal splatter can cause fires and burns Wear protective clothing work in an area free of combustible materials and have a fire extinguisher nearby Maintenance All cables must be inspected regularly to ...

Page 5: ...e Unit discharges directly to a new set point without needing to discharge completely Universal Input Voltage Plug and play no need to re tap the machine for 110V or 220V input voltages Low input voltage capability enables operation with long extension cords Contact and Trigger indicators for fast troubleshooting of hand tool and weld cable maintenance issues Thermal and Voltage protection indicat...

Page 6: ...PRODUCT COMPONENTS Touchscreen Display Capacitor Control Board SCR Top Panel Top Open View Resistor 4 ...

Page 7: ...PRODUCT COMPONENTS Stud Gun Control Cable Connection Stud Gun Weld Cable Connection Ground Cable Connection ON OFF Switch 10A Fuse Power Cord Socket Front Panel View Side Panel View 5 ...

Page 8: ...dicator Stud Presets Metric Stud Mode Contact Indicator Stud Preset Screen Voltage Preset Screen Charge Indicator Welding Voltage Stud Counter Voltage Adjustment Adjustment Voltage Presets Mode Selection Voltage Mode Selection 6 ...

Page 9: ...r screen press the RESET tab located at the bottom of the screen The screen will then prompt the user for a confirmation to clear the stud counter To cancel the resetting of the stud counter simply press NO on the screen To confirm the resetting of the stud counter simply press YES on the screen Stud Count 7 ...

Page 10: ...cle Limiter Activated Protects capacitor from overheating by limiting the user to a maximum average duty cycle This protec tion only activates when the set point of the welder is above 85V Below 85V there is no limitation to the duty cycle of the unit ERR CHRG TIME Max Charge Time Exceeded Unit has taken too long to charge and there may be an issue with the capacitor With unit powered down en sure...

Page 11: ...r The control cable plug has a large pin and a small pin that match the socket on the unit Push the plug firmly into the socket and twist clockwise to secure the plug into the correct position 3 Connect the ground clamp into the ground terminal socket on the front of the unit this connec tion is identical to step 1 Connecting the Ground Clamp 1 Prior to securing the clamp make certain that the con...

Page 12: ...ollet in place 2 Mount the two legs and foot piece onto the stud gun The collet should be centered through the opening of the foot piece 3 Insert the stud to be welded into the collet 4 Adjust the leg and foot piece by sliding it into position until approximately 1 8 of the stud pro trudes from beyond the foot piece Lock legs in place with the set screws 5 The tension setting is adjusted by turnin...

Page 13: ...s are correct to achieve the desired results 2 Welding is done by placing the stud into the collet and pressing the stud gun to the work piece 3 Hold the gun perpendicular to the work piece align the stud to the desired location press down so that the foot piece is flush with the base material and squeeze the trigger 4 Spreading the collet tines when lifting the stud gun from the welded stud will ...

Page 14: ...CD GUN EXPLODED VIEW 12 ...

Page 15: ...Revision 2 1 04 06 2017 STUD WELDING FASTENERS INC www studweldfast com 800 936 1948 TRU WELD EQUIPMENT COMPANY ...

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