
HAULOTTE GROUP
3
TABLE OF CONTENTS
1 SAFETY …………………………………………………………………………………………………….7
LEGEND: SAFETY ADVISORIES ...................................................................................................7
BEFORE OPERATION.....................................................................................................................8
DURING OPERATION .....................................................................................................................9
DRIVE SAFETY..............................................................................................................................11
FALL PROTECTION ......................................................................................................................11
MANUAL FORCE ...........................................................................................................................12
WIND LOADING .............................................................................................................................12
EXPLOSION HAZARD ...................................................................................................................12
MAINTENANCE .............................................................................................................................13
2 SPECIFICATIONS.......................................................................................................................... 15
RANGE OF MOTION .....................................................................................................................15
SPECIFICATIONS..........................................................................................................................16
WARRANTY - NEW PRODUCT; HAULOTTE NORTH AMERICA ................................................18
WARRANTY CLAIMS PROCEDURE.............................................................................................19
DAMAGED EQUIPMENT POLICY .................................................................................................20
3 OPERATION................................................................................................................................... 21
GROUND (LOWER) CONTROL PANEL........................................................................................22
PLATFORM (UPPER) CONTROL PANEL .....................................................................................25
JOYSTICK - PLATFORM (UPPER) CONTROL PANEL ................................................................28
NORMAL OPERATING PROCEDURE ..........................................................................................29
DRIVE FUNCTION .........................................................................................................................32
MANUAL BRAKE RELEASE ..........................................................................................................32
MANUAL BOOM OPERATION.......................................................................................................33
LIFTING THE AERIAL WORK PLATFORM ...................................................................................35
TRANSPORTING THE AERIAL WORK PLATFORM ON TO A TRUCK BED...............................36
4 EQUIPMENT MAINTENANCE ....................................................................................................... 37
BATTERY RECHARGE..................................................................................................................38
BATTERY FAULT CODES .............................................................................................................39
DAILY SERVICE CHECKS ............................................................................................................40
WEEKLY SERVICE CHECKS ........................................................................................................43
MONTHLY SERVICE CHECKS .....................................................................................................44
ANNUAL SERVICE CHECKS ........................................................................................................45
STRUCTURAL INSPECTION ........................................................................................................47
MOTOR DRYING INSTRUCTIONS ...............................................................................................47
LEVELING SYSTEM CALIBRATION PROCEDURE .....................................................................48
OVERLOAD PROTECTION CALIBRATION PROCEDURE ..........................................................50
ADDITIONAL SERVICE INFORMATION .......................................................................................53
MANUAL OUTRIGGER RETRACTION..........................................................................................54
HYDRAULIC PRESSURE GAUGE ................................................................................................55
TROUBLESHOOTING ...................................................................................................................56
ERROR CODE DEFINITIONS – CONTROLS................................................................................57
ERROR CODE DEFINITIONS – MOTOR CONTROLLER.............................................................68
5 CYLINDER REPLACEMENT ......................................................................................................... 71
MASTER / SLAVE CYLINDER REPLACEMENT ...........................................................................71
LIFT CYLINDER REPLACEMENT .................................................................................................73
OUTRIGGER CYLINDER REPLACEMENT...................................................................................75
6 DECAL REPLACEMENT ............................................................................................................... 77
DECAL KIT - ANSI .........................................................................................................................78
IDENTIFICATION PLATES & OPTIONAL EQUIPMENT - ANSI............................................................80
DECALS - ANSI..............................................................................................................................82
Summary of Contents for xlb-4725a
Page 1: ...OPERATOR S MAINTENANCE MANUAL B33 01 0104 Rev 4 August 2012...
Page 70: ...HAULOTTE GROUP 5 CYLINDER REPLACEMENT 70...
Page 78: ...HAULOTTE GROUP 6 DECAL REPLACEMENT 78 DECAL KIT ANSI...
Page 80: ...HAULOTTE GROUP 6 DECAL REPLACEMENT 80 IDENTIFICATION PLATES OPTIONAL EQUIPMENT ANSI...
Page 86: ...HAULOTTE GROUP 6 DECAL REPLACEMENT 86...
Page 92: ...HAULOTTE GROUP 7 OPTIONAL EQUIPMENT 92...
Page 98: ...HAULOTTE GROUP 8 MATERIAL SAFETY 98 MATERIAL SAFETY DATA SHEET POWERFLOW AW HVI HYDRAULIC OIL...
Page 116: ...HAULOTTE GROUP 9 ANSI REPRINT 116...