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Hardi HC 5500 SPRAY BOX III, Instruction Book

The Hardi HC 5500 SPRAY BOX III Instruction Book is an essential manual for users of this powerful spraying equipment. With detailed step-by-step instructions, this manual is available for free download from our website. Discover the optimal use and maintenance guidelines to maximize the efficiency of your Hardi HC 5500 SPRAY BOX III.

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Table of Contents

1 - EC Declaration

EC Declaration of conformity .................................................................................................................7

2 - Safety notes

Operator safety  .....................................................................................................................................9

Symbols ........................................................................................................................................................................................................................ 9
General Info  ............................................................................................................................................................................................................... 9

3 - Description

General info  .........................................................................................................................................11

Controller features .............................................................................................................................................................................................. 11
Glossary and pictorial symbols  ................................................................................................................................................................... 12

System description  ..............................................................................................................................13

Main components  .............................................................................................................................................................................................. 13
DynamicFluid4 pressure regulation ........................................................................................................................................................ 14

Keys and Display  .................................................................................................................................15

General description of controller keys ................................................................................................................................................... 15
General description of display  .................................................................................................................................................................... 17
General description of switches for Spray Box III  ............................................................................................................................ 18
General keystrokes, example  ....................................................................................................................................................................... 19
Options control on Spray Box III, example .......................................................................................................................................... 20
Menu tree  ................................................................................................................................................................................................................ 21

4 - System setup

Tractor installation  ..............................................................................................................................23

Control units  .......................................................................................................................................................................................................... 23
Installation of control unit brackets ......................................................................................................................................................... 23
Power supply ......................................................................................................................................................................................................... 24
Printer ......................................................................................................................................................................................................................... 24
Speed sensor for the sprayer  ....................................................................................................................................................................... 25
Speed sensor for the tractor ......................................................................................................................................................................... 25
Footswitch remote ............................................................................................................................................................................................. 26
Initial system start-up  ....................................................................................................................................................................................... 26
Screen contrast adjustment  ......................................................................................................................................................................... 26

Daily settings .......................................................................................................................................27

System start-up  .................................................................................................................................................................................................... 27

5 - Menu 1, Daily Settings

Menu 1.1 Volume rate  .........................................................................................................................29

How to change the volume rate  ............................................................................................................................................................... 29
How to read the preset volume rate  ...................................................................................................................................................... 30
How to use manual dosage  ......................................................................................................................................................................... 30

Menu 1.2 Tank contents  ......................................................................................................................31

How to change the tank contents  ........................................................................................................................................................... 31

Menu 1.3 Select register  ......................................................................................................................32

How to select a register and its data ....................................................................................................................................................... 32

Summary of Contents for HC 5500 SPRAY BOX III

Page 1: ...CONTROLLER HC 5500 SPRAY BOX III Original Instruction book SW 5 XX 67000400 301 Version 3 01 GB 12 2014 www hardi international com ...

Page 2: ...ok are to the best of our belief correct at the time of printing As it is HARDI INTERNATIONAL A S policy permanently to improve our products we reserve the right to make changes in design features accessories specifications and maintenance instructions at any time and without notice HARDI INTERNATIONAL A S is without any obligation in relation to implements purchased before or after such changes H...

Page 3: ...trokes example 19 Options control on Spray Box III example 20 Menu tree 21 4 System setup Tractor installation 23 Control units 23 Installation of control unit brackets 23 Power supply 24 Printer 24 Speed sensor for the sprayer 25 Speed sensor for the tractor 25 Footswitch remote 26 Initial system start up 26 Screen contrast adjustment 26 Daily settings 27 System start up 27 5 Menu 1 Daily Setting...

Page 4: ... 2 Tank contents 39 Menu 2 5 3 Spray pressure 39 Menu 2 5 4 Fan speed 40 Menu 2 5 5 Speed 40 Menu 2 5 6 Audio level 40 Menu 2 5 7 Sections off 41 Menu 2 6 Register Names 42 How to name the registers 42 Menu 2 6 XX Copy name 42 7 Menu 3 Calibration Menu 3 1 Speed calibration 43 Menu 3 1 1 Sprayer 43 Menu 3 1 1 1 Constant 44 Menu 3 1 1 2 Practical 44 Menu 3 2 Flow calibration 45 Which method to use ...

Page 5: ...nt 65 What you can print 65 Menu 5 2 Data dump 66 How to dump data 66 10 Maintenance Off season maintenance 67 Off season storage 67 11 Fault finding Emergency Operation 69 In an emergency situation 69 Operational Problems 70 Operational faults 70 Mechanical faults 70 Operation when a sensor fails 71 Fluid system test 72 Alarm list 73 12 Testing and fine tuning Testing and fine tuning 75 Fine tuni...

Page 6: ...Table of Contents 6 ...

Page 7: ... of the Directive on essential health and safety requirements in relation to the construction and manufacture of machines B was manufactured in conformity with the provisions in other relevant COUNCIL DIRECTIVES C was manufactured in conformity with the current standards implementing harmonised standards in accordance with Article 5 2 and other relevant standards Taastrup 09 2014 Henning Jørgensen...

Page 8: ...1 EC Declaration 8 ...

Page 9: ...he equipment It is equally important that other operators of this equipment read and understand this book Keep children away from the equipment Turn electrical power off before connecting and disconnecting the display and sensors servicing or using a battery charger If an arc welder is used on the equipment or anything connected to the equipment disconnect power leads before welding Do not use a h...

Page 10: ...2 Safety notes 10 ...

Page 11: ...so readout is possible even for night time work Spray Box III has integrated controls for Spray functions Foam marking End nozzles control Optional functions The sensors used are chosen for long service life and good signal quality The speed and flow sensors have a diode built into the housing to aid servicing As the wheel or rotor turns the diode will flash thereby indicating correct function The...

Page 12: ... all basic control functions for the sprayer Junction box Box on the sprayer for Controller and Spray Box Sensor Device that transforms variations to a signal also called a transducer abc Text shown on the Controller display X or Y Variable figures PPU Pulses per unit For speed and flow calibration the unit measure is meter and liter respectively EFC Electric Fast Control unit Designates a no equa...

Page 13: ...or tractor speed area switch and footswitch ON OFF 7 Junction box for DF4 regulation 8 Junction box on spray boom 9 Sensor for spraying pressure bar 10 Sensor for spray flow litres min 11 Sensor for sprayer s ground speed km h 12 Sensor for pump speed rpm 13 Sensor for regulation valve opening degrees 14 Sensor for tank contents litres Optional equipment 10 11 12 5 6 7 8 9 13 14 ...

Page 14: ...tuations e g after running empty and refilling of main tank The 5 sensors are also back up for each other and ensures that the system can continue regulation even if one or more sensor signals fails Sensors for DF4 Sprayer speed km h Flow l min Pressure bar Pump speed rpm Regulation valve opening angle The DynamicFluid4 pressure regulation features Very fast and accurate regulation when all sensor...

Page 15: ...cess The buttons can be used for the following Press Scroll up Increase an value Press Scroll down Decrease a value Press Move digit selection to the left Press Move digit selection to the right Press Escape a menu hold button to escape all menus Escape without changing a value Press Clear a value Reset the active register hold until countdown of 5 seconds is finished Press Enter a menu Confirm ac...

Page 16: ...s the actual driving speed Long press Enter menu 3 1 1 SPEED to calibrate a speed sensor Short press Displays the actual tank contents Long press Enter menu 1 2 1 TANK CONTENTS to change the tank contents value Short press Shows the area covered for the active register Long press Enter menu 1 3 1 SELECT REGISTER to select a register and view data Short press Shows the spray volume used Long press ...

Page 17: ...tch ON Spraying is in progress Spray section ON Main ON OFF switch OFF No spraying Spray section OFF Main ON OFF switch ON No spraying in the section which is turned turned OFF The symbol is flashing when the main ON OFF switch is ON Register number 2nd line Current value as selected from the five shortcut buttons below the screen Default value is spray output litres hectare 3rd line Spray paramet...

Page 18: ...is switch is activated the hand symbol appears in the top left corner of the controller display To return to automatic pressure control press the AUTO key on the controller 3 Main ON OFF Spraying is turned ON or OFF 4 Options control Select option A or B or none depending on how the optional equipment if any is connected 5 End nozzle control Select left or right side for spraying boundaries of the...

Page 19: ...an be altered Press to enter the menu system 1 MAIN MENU The 2nd line shows the menu number The 3rd line shows the present menu The 4th line shows a choice NOTE The menu number 1 is flashing Press to enter menu 1 1 DAILY SETTINGS Press to scroll to menu 1 2 Tank NOTE The last digit of the menu number 1 2 is flashing Press to enter menu 1 2 1 Tank contents NOTE The value that can be changed is flas...

Page 20: ...d to the left the display line 3 and 4 show this The tank contents are now being diluted The text is flashing 3 seconds ON 3 seconds OFF until the dilution of the tank is stopped When the switch for operating the dilution kit is flicked to the right the display line 3 and 4 show this The boom contents are now being diluted The text is flashing 3 seconds ON 3 seconds OFF until the dilution of the b...

Page 21: ...ress and hold to exit the menu system 5 Logbook 5 2 Data dump 5 1 Print 4 Toolbox 4 6 Speed simulation 4 5 Test 4 4 Alarm clock 4 3 Stopwatch 4 2 Service interval 4 1 Measure 3 Calibration 3 5 Tank gauge 3 4 Reg constant 3 3 Boom 3 2 Flow 3 1 Speed 2 Setup 2 6 Register names 2 5 Alarms 2 4 Set clock 2 3 VRA Remote 2 2 AUTO functions 2 1 Display readout Main menu 1 Daily settings 1 3 Select registe...

Page 22: ...3 Description 22 ...

Page 23: ...rding attachment points Three tubes B are supplied One two or all three may be used They can be bent and shortened A spacer C is also supplied to allow further attachment possibilities Find the best solution for your tractor or vehicle Tube B plate is staggered so if correctly orientated all boxes will line up The recommended setup is to place the spacer C between the two tubes B used for the cont...

Page 24: ...and fit it to the actual tractor connector Use the HARDI Electric distribution box item no 817925 if the tractor has a doubtful wiring WARNING Do not connect to the starter motor or generator alternator The HARDI warranty is void if this is done μ ATTENTION See the section System start up for more about connecting the controller Printer If the 12 volt printer is fitted the supplied tube can be uti...

Page 25: ...A follows the forward rotation of the wheel Recommended distance B between protrusion and sensor is 3 to 6 mm Check this in the whole circumference when spinning the wheel The distance tolerance should be 0 5 mm Correct fitting is indicated by a constant flashing from the sensor when the wheel is rotating Thepictures show different examples of the sensorwith brackets these may differ a little depe...

Page 26: ...or liquid 1 and hydraulics 2 respectively μ ATTENTION The Controller Terminal should be protected from moisture and should be removed when not in use if the tractor does not have a cabin When the connector plug is connected to the socket the locking pawl A must click in place to secure the plug When disconnecting the plug the locking pawl must be pushed back before the plug can be pulled out After...

Page 27: ...ormation in the following order 1 A screen showing the controller model is an HC 5500 and the current software version in the 3rd line of the display a serial number for the controller in the 4th line of the display 2 A screen showing boom length in meters in the 3rd line of the display number of spray sections programmed into the controller in the 4th line of the display μ ATTENTION These data sh...

Page 28: ...4 System setup 28 ...

Page 29: ...In this example the preset volume rate is 200 l ha While spraying the operator has increased it by 10 3 Manually raise or lower the pressure via the yellow switch on the Spray Box III 4 When working on working screen Press or to change to 1 of 3 preset volume rates If the volume rate is set up with 3 programmable rates there are 3 options to enter a volume rate Menu 1 1 1 RATE 1 default Menu 1 1 2...

Page 30: ...hold until menu 1 1 VOLUME RATE is shown NOTE Default value 200 litres hectare How to use manual dosage To dose your spraying manually use the pressure switch on the Spray Box yellow switch The manual mode is indicated by the symbol at the top of the display To go from manual to preset volume rate press ...

Page 31: ...nd hold until menu 1 2 TANK CONTENTS is shown The maximum size of the tank is displayed Press again and the tank contents maximum value is shown Press or to move to the digit to be changed Press or to set the desired value Press to confirm Press and hold to exit the menu system 1 2 TANK CONTENTS 0000 L ...

Page 32: ...ted register in menus 1 3 1 1 1 3 1 5 In register number 99 the total time sprayed is shown only in hours Press and hold to exit the menu system To reset a register Press and hold until the countdown of 5 seconds has ended Reset of a register can be stopped if the key is released before the countdown has ended To change a register Shortcut key Press and hold until menu 1 3 1 Register XX is shown P...

Page 33: ...oose the submenus of menu 2 1 Display readout Choose a submenu e g the menu 2 1 5 Work rate Press to confirm Use or to choose which line is to show data The display will change as shown Press to confirm μ ATTENTION As some readouts require extra sensors the relevant sensor has to be connected to get a readout Menu 2 1 1 Program Actual Programmed and actual application rate litres per hectare Menu ...

Page 34: ... speed rpm Menu 2 1 4 Time Actual time hours and minutes Menu 2 1 5 Work rate Work rate hectares per hour Menu 2 1 6 Volume rate Actual rate litres per hectare Menu 2 1 7 Tank contents Main tank contents litres 2 1 3 DISPLAY READOUT Optional sensor 2 1 4 DISPLAY READOUT Time 2 1 5 DISPLAY READOUT Work rate 2 1 6 DISPLAY READOUT Volume rate 2 1 7 DISPLAY READOUT Tank contents ...

Page 35: ...our Menu 2 1 9 Volume Area 2 readouts on the same line for volume litres and area hectares Menu 2 1 10 Active boom size Active boom size including end nozzles metres 2 1 8 DISPLAY READOUT Speed 2 1 9 DISPLAY READOUT Volume Area 2 1 10 DISPLAY READOUT Active boom size ...

Page 36: ...2 2 Foam marker optional The Controller can be set to operate the HARDI Foam marker automatically through the main ON OFF valve When the main ON OFF is ON it will automatically start the foam marker Furthermore the foam marker can be set for back and forth spraying or race track spraying round and round Enter the menu 2 2 2 Select your setting by using the arrow key to select one of the following ...

Page 37: ...ce control Enable Enable external source control The symbol on the 1st line will be visible when enabled μ ATTENTION Manual pressure regulation and adjusting the percentage over under application rates are still applicable The external source is connected to the COM 1 or COM 2 via a 9 pin sub D connector The baud rate for the equipment should be set at one of the following values before transmitti...

Page 38: ...on for the first time otherwise no start and stop time will be recorded in the registers μ ATTENTION If no prompt when turning on the controller the dealer may already have completed this setting Enter menu 2 4 Choose between a 24 hour or a 12 hour clock with Press to save the setting Set minutes hours year month and day with and Press to confirm Press and hold to exit the menus 2 4 SETUP Set cloc...

Page 39: ...will show in the display for more than 20 seconds in case of higher or lower application rate outside the deviation limit Adjust the value with and Press to save Press and hold to exit the menu system Suggested setting is 10 For no alarm select 00 Menu 2 5 2 Tank contents Minimum tank contents in litres Adjust the limit value with and Press to save Press and hold to exit the menu system Menu 2 5 3...

Page 40: ...lue with and Press to save Press and hold to exit the menu system Menu 2 5 6 Audio level It is possible to change the sound level for alarms Set the sound level by changing the sound step with and 0 no sound 5 max volume Press to save Press and hold to exit the menu system 2 5 4 1 HIGH LIMIT 0000 rpm 2 5 4 2 LOW LIMIT 0000 rpm 2 5 5 1 MAXIMUM VALUE 00 0 km h 2 5 5 2 MINIMUM VALUE 00 0 km h 2 5 6 A...

Page 41: ...en the main ON OFF is ON green switch in the top right corner of the Spray Box and one or more spray sections are OFF Enable Warning will appear in the display Disable No warning Select Enable or Disable with Press to save Press and hold to exit the menu system 2 5 7 SECTIONS OFF Enable ...

Page 42: ... or Changes character set Activates letter in 4th line exchanging with in 3rd line Leaves the menu No effect Assuming is pressed A will flash in both the 3rd and 4th line B will flash in both the 3rd and 4th line P will flash in both the 3rd and 4th line or Changes character set Selects letter and returns to 3rd line The second letter can now be selected Press to select Yes Press or to scroll thro...

Page 43: ...ed sensor on sprayer 3 1 2 Tractor Speed sensor on tractor 3 1 3 Radar Radar speed sensor 2 Select with the navigation keys 3 Press to confirm The last confirmed sensor is the active speed sensor Shortcut button when on the working screen 4 Press until menu 3 1 X Speed is shown 5 Choose speed sensor Sprayer Tractor or Radar 6 Press to confirm 7 Press to read PPU value PPU pulses per unit μ ATTENTI...

Page 44: ...eed is done by driving a measured distance and correcting the display so that the actual and the calculated distances are the same Calibration should take place in the field with a half full tank and normal working pressure in the tires in order to obtain the real working radius of both wheels Calibration method 1 Measure a distance not less than 75 meters 2 Park the tractor at the start of the me...

Page 45: ...ow constant theoretically NOTE The default value is 60 00 Approximate PPU values for different flow housings are as follows in the table Different flow housings are designated by grooves A NOTE PPU indicates the number of pulses which theoretically come from the flow sensor whilst 1 litre of liquid passes through NOTE Use the table in the back of this book to record your values for later use Housi...

Page 46: ... the 1st line flashes set menu 2 2 1 AUTO ON OFF to 0 0 km h Method 1 Open all boom sections Switch the main ON OFF to ON Close end nozzles if fitted 2 Go to menu 3 2 2 Nozzle method The display will then show the individual nozzle output per minute 3 Using a HARDI calibration jug check the actual nozzle output per minute It is recommended that an average of several nozzles is taken 4 Press 5 Corr...

Page 47: ... the tank on level ground and fill it up with water until the level reaches a unique mark on the tank contents level indicator e g 1000 litres 2 Open all boom sections 3 Go to menu 3 2 3 Tank method and switch the main ON OFF to ON 4 Engage the PTO The display unit will then begin to count the volume being emptied through the nozzles 5 When for example 600 litres have been emptied out as shown by ...

Page 48: ...to the equivalent coverage by the boom nozzles Example End nozzle coverage is 2 metres This is equal to 4 boom nozzles The value is then adjusted to 04 μ ATTENTION It is important that the volume applied from the end nozzle matches the volume applied under the boom This is a comparison of volume per minute per length litre min meter When the end nozzle is active the area covered and volume sprayed...

Page 49: ... pump speeds Regulation valve sensor This sensor reads the opening angle for the rotary valve inside When the opening angle is known the flow can be calculated when the pressure is also known The result is that when forward speed pump speed etc are known the regulation valve can then predict the setting Feed Forward before opening the main ON OFF Thereby the volume rate is correct even if the forw...

Page 50: ...re allows the sprayer to be stationary or to drive slowly and automatically get normal spray pressure to prime the boom If the speed sensor is defect In this case the computer will assume that the sprayer is travelling at the speed selected in Simulated speed value The operator should keep the tractor constantly at this speed to maintain a good regulation with ability to handle changes in applicat...

Page 51: ...RDI nozzle catalogue You can also find flow values in the table below NOTE The flow at 3 bar in the HARDI nozzle catalogue is measured without nozzle filter and without PENTALET nozzle holder The flow restriction from these two make the nozzle appear smaller Menu 3 4 4 Reserved Reserved space empty menu Menu 3 4 5 Type of nozzle Select the nozzle type to be used when spraying by entering one of th...

Page 52: ...7 Menu 3 Calibration 52 Menu 3 4 6 Regulation parameter Code for special machines or applications consult your HARDI service centre if in doubt NOTE Default value 1 REGULATION RPM 001 3 4 6 ...

Page 53: ...er at the hitch point Also when driving on uneven or sloping ground the readout will vary as the fluid pressure changes above the sensor If the tank gauge is replaced it must be recalibrated Menu 3 5 1 Adjustment The correction factor for the specific gravity of the liquid sprayed can be set NOTE Default value is 1 000 For liquid fertilizers the density is often higher than for water mixed with pe...

Page 54: ...TENTION As the accuracy of the custom calibration is affected it is of high importance that the externally calibrated flowmeter measures the correct quantity within a 2 deviation Same accuracy of 2 must be kept if weighing the sprayer before after filling is used WARNING Do not leave the sprayer whilst filling the tank and keep an eye on the level indicator in order NOT to overfill the tank 5 Pres...

Page 55: ...the tractor and sprayer on level ground The available sprayer models are flashing in the 4th line of the display showing sprayer model and its tank contents in litres μ ATTENTION If your filling place for the sprayer is not completely level or there are other reasons to adjust the tank gauge sensor as described in General Info at the start of the description of menu 3 5 you should calibrate this s...

Page 56: ...7 Menu 3 Calibration 56 ...

Page 57: ...c tripmeter You can measure distance when driving Use to reset the value If the sprayer width is entered in menu 4 1 3 Working width the area can also be measured in menu 4 1 2 Area Use to reset the value DISTANCE XXXX m 4 1 1 AREA XXXX XX ha 4 1 2 WORKING WIDTH XX X m 4 1 3 ...

Page 58: ...erval If no interval is set Not def is shown meaning that this interval is not yet defined Press to register service or control if displayed when switched on The warning will remain present on the display until the service interval is reset Service interval reset To reset service interval go to relevant interval menu as described above Press to reset hour meter Press to confirm Menu Interval hours...

Page 59: ...8 Menu 4 Toolbox 59 Menu 4 3 Stopwatch Use as timer This clock can be used as a timer Press to start and stop Press to reset the time STOP WATCH 00 00 00 4 3 ...

Page 60: ...Alarm clock How to use the alarm clock The clock can be set to give an alarm when the time is reached Press the arrow keys to set the alarm time and confirm with Turn the alarm clock off by pressing ALARM CLOCK Alarm set 00 00 4 4 ...

Page 61: ...er this menu to see pump flow readout L min 4 5 1 5 Reg valve calc Enter this menu to see regulation valve readout L min 4 5 1 6 Boom flow sensor Enter this menu to see flow sensor readout L min Menu 4 5 2 Speed Enter this menu to test speed sensor 4 5 2 Speed Enter this menu to see speed readout Menu 4 5 3 Optional sensor Enter this menu to test optional sensors 4 5 3 1 Pressure Enter this menu t...

Page 62: ...low sensor Enter this menu to see flow readout L min 4 5 5 3 Pump RPM Enter this menu to see pump speed readout rpm 4 5 5 4 FlexCapacity RPM Enter this menu to see flex capacity pump speed readout rpm 4 5 5 5 Regulation valve Enter this menu to see regulation valve readout degrees 4 5 5 7 Reserved Reserved menu space 4 5 5 8 Reserved Reserved menu space 4 5 5 9 Regulator state Enter this menu to s...

Page 63: ...s If the need for troubleshooting has occurred you can simulate the driving speed by setting the speed value between 0 9 km h in this menu This way you can exclude any speed sensor faults at this time If you are still getting incorrect spray output or settings you must continue your troubleshooting elsewhere on the sprayer Verification The speed simulation is helpful when calculating the boom flow...

Page 64: ...8 Menu 4 Toolbox 64 ...

Page 65: ... this data out if needed Menu 5 1 2 All registers Enter this menu to print all registers 1 99 with spraying data at once Only active ones will be printed Press to print out the data Menu 5 1 3 Configuration Enter this menu to print all the parameters of the controller at once Press to print out the data NOTE While the data is being printed out the bottom line in the display reads Printing Two exam...

Page 66: ...volt power supply cable HARDI item no 72244500 is needed The following can be printed to an office printer Menu 5 2 1 Raw data Enter this menu to dump the data at once without a column header Press to print out the data Menu 5 2 2 With header Enter this menu to dump the data at once This print method permits the data to be set up with a column header Press to print out the data Menu 5 2 3 Configur...

Page 67: ...orage When the tractor and sprayer is parked disconnect the power supply to the Spray Box This will stop the system from using power The Controller and Spray Box should be protected from moisture They should be removed if the tractor does not have a cabin ...

Page 68: ...10 Maintenance 68 ...

Page 69: ...rgency situation The Spray Box III can operate the control unit without the Controller If you suspect the Controller is faulty disconnect it from the Spray Box Spraying can now be continued If the fault persists it is not because of Controller errors ...

Page 70: ...lter Wrong flow PPU Check PPU using menu 3 2 Flow calibration The volume rate lies above the preset rate The pressure motor has been wrongly poled The rate is controlled downwards instead of upwards Check the control by using the keys in manual mode Change the control motor connections if necessary The return flow from the pressure motor to the tank cannot take superfluous quantity Check the tube ...

Page 71: ... light indicating Valve closed 1 green light indicating Open working range Pump speed Flow Pressure Driving speed Valve angle Mode for regulation Action for operator Use Use Use Use Use Full performance None Defect Use Use Use Use Reduced performance None Ignore Defect Use Use Use Reduced performance Setup new nozzle size See menu 3 4 3 Nozzle size flow at 3 bar Defect Defect Use Use Use Reduced p...

Page 72: ...the valve when it is closed 3 Close the agitation valve 4 Close the pressure filter bypass valve 5 Set pump speed between 250 and 300 rpm with tractor engine in idle 6 Now all liquid from the pump should pass the flow sensor for the spray boom 7 Pump condition and possible internal valve leakages can be checked by comparing with menu 4 5 1 3 Pump calc flow This menu shows the calculated flow from ...

Page 73: ...pm Hi Speed for the TWIN blower is higher than the defined value Adjust settings in menu 2 5 4 1 6 Alarm Alarm Rpm Lo Speed for the TWIN blower is lower than the defined value Adjust settings in menu 2 5 4 2 7 Alarm Alarm Speed Max The driving speed is higher than the defined value Adjust settings in menu 2 5 5 1 8 Alarm Alarm Speed Min The driving speed is lower than the defined value Adjust sett...

Page 74: ...11 Fault finding 74 ...

Page 75: ...that was sprayed out The formula below can be used to fine tune the flow sensor PPU For example the spray tank is filled with 2400 litres of spray liquid When sprayed out the display showed a total of 2300 litres Original PPU 120 0 Note the relation is inverse To raise the displayed volume the PPU is lowered To lower the displayed volume the PPU is raised Pin Wire connection AMP Super Seal Box Col...

Page 76: ...ect negative from multimeter to negative of battery 5 Set multimeter to DC volt 6 By turning the mill wheel slowly this will register approx 8 0 1 volt with the diode on and 0 3 0 1 volt with the diode off with every second magnet Testing speed sensor BROWN wire to positive of 12 volt battery BLACK wire to negative BLUE wire to multimeter 1 Connect negative from multimeter to negative of battery 2...

Page 77: ...y 16 Volt DC Maximum peak 28 Volt DC Ambient temperature 5 C to 70 C Memory Flash PROM non volatile Digital sensors option 2 3 and 4 Square signal Frequency 0 5 Hz to 2 kHz Trigger high 4 0 to 12 0 Volt DC Trigger low 0 0 to 2 0 Volt DC Analog sensors option 1 Supply 12 V Input 4 to 20 mA Minimum driving speed for volume regulation 0 5 km h Housing Housing identification A Flow range litres min Or...

Page 78: ...cyclable When the operating unit has completed its working life it must be thoroughly cleaned The synthetic fittings can be incinerated The printed circuit boards and metallic parts can be scrapped Follow local regulations for waste disposal Packaging information Materials used for packaging are environmentally compatible They can be safely deposited or they can be burnt in an incinerator ...

Page 79: ...13 Technical specifications 79 Notes Table for recording values Menu Function Value 1 Value 2 Value 3 3 2 1 Flow constant Flow PPU 3 1 X 1 Speed constant Speed PPU 3 4 Regulation constant ...

Page 80: ...13 Technical specifications 80 ...

Page 81: ...Footswitch 26 I Installation brackets 23 K Keys for controller 15 M Main ON OFF 36 Manual dosage 30 N Nozzle method 46 Nozzles per section 48 O Optional sensor 61 P Power supply 25 PPU 75 77 Pressure regulation 14 Print 65 Printer 26 R Recording values 79 Register selection 32 S Service interval reset 58 Service intervals 58 Spare parts 83 Specific gravity 53 Specifications 77 Speed calibration 43...

Page 82: ...Index 82 ...

Page 83: ...Spare parts To see updated spare part information the website www agroparts com can be visited Here all parts information can be accessed when free registration has been made ...

Page 84: ...HARDI INTERNATIONAL A S Helgeshøj Allé 38 DK 2630 Taastrup DENMARK ...

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