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Hangar 9 Pulse 125 ARF Assembly Manual

2009 official Academy of Model 

Aeronautics Safety Code

GENERAL

1.   A model aircraft shall be defined as a non-human-

carrying device capable of sustained flight in the 

atmosphere. It shall not exceed limitations established 

in this code and is intended to be used exclusively for 

recreational or competition activity.

2.   The maximum takeoff weight of a model aircraft, 

including fuel, is 55 pounds, except for those flown 

under the AMA Experimental Aircraft Rules.

3.   I will abide by this Safety Code and all rules established 

for the flying site I use. I will not willfully fly my model 

aircraft in a reckless and/or dangerous manner.

4.   I will not fly my model aircraft in sanctioned events, 

air shows, or model demonstrations until it has been 

proven airworthy.

5.   I will not fly my model aircraft higher than approximately 

400 feet above ground level, when within three (3) miles 

of an airport without notifying the airport operator. I will 

yield the right-of-way and avoid flying in the proximity of 

full-scale aircraft, utilizing a spotter when appropriate.

6.   I will not fly my model aircraft unless it is identified with 

my name and address, or AMA number, inside or affixed 

to the outside of the model aircraft. This does not apply 

to model aircraft flown indoors.

7.   I will not operate model aircraft with metal-blade 

propellers or with gaseous boosts (other than air), 

nor will I operate model aircraft with fuels containing 

tetranitromethane or hydrazine.

8.   I will not operate model aircraft carrying pyrotechnic 

devices which explode burn, or propel a projectile of 

any kind. Exceptions include Free Flight fuses or devices 

that burn producing smoke and are securely attached 

to the model aircraft during flight. Rocket motors up 

to a G-series size may be used, provided they remain 

firmly attached to the model aircraft during flight. Model 

rockets may be flown in accordance with the National 

Model Rocketry Safety Code; however, they may not 

be launched from model aircraft. Officially designated 

AMAAir Show Teams (AST) are authorized to use 

devices and practices as defined within the Air Show 

Advisory Committee Document.

9.   I will not operate my model aircraft while under the 

influence of alcohol or within eight (8) hours of having 

consumed alcohol.

10.   I will not operate my model aircraft while using any drug 

which could adversely affect my ability to safely control 

my model aircraft.

11.   Children under six (6) years old are only allowed on a 

flightline or in a flight area as a pilot or while under flight 

instruction.

12.   When and where required by rule, helmets must be 

properly worn and fastened. They must be OSHA, DOT, 

ANSI, SNELL or NOCSAE approved or comply with 

comparable standards.

RADIO CONTROL

1.   All model flying shall be conducted in a manner to avoid 

over flight of unprotected people.

2.   I will have completed a successful radio equipment 

ground-range check before the first flight of a new or 

repaired model aircraft.

3.   I will not fly my model aircraft in the presence of 

spectators until I become a proficient flier, unless I am 

assisted by an experienced pilot.

4.   At all flying sites a line must be established, in front of 

which all flying takes place. Only personnel associated 

with flying the model aircraft are allowed at or in front of 

the line. In the case of airshows demonstrations straight 

line must be established. An area away from the line 

must be maintained for spectators. Intentional flying 

behind the line is prohibited.

5.   I will operate my model aircraft using only radio-

control frequencies currently allowed by the Federal 

Communications Commission (FCC). Only individuals 

properly licensed by the FCC are authorized to operate 

equipment on Amateur Band frequencies.

6.   I will not knowingly operate my model aircraft 

within three (3) miles of any preexisting flying site 

without a frequency-management agreement. A 

frequencymanagement agreement may be an allocation 

of frequencies for each site, a day-use agreement 

between sites, or testing which determines that no 

interference exists. A frequency-management agreement 

may exist between two or more AMA chartered clubs, 

AMA clubs and individual AMA members, or individual 

AMA members. Frequency-management agreements, 

including an interference test report if the agreement 

indicates no interference exists, will be signed by all 

parties and copies provided to AMA Headquarters.

7.   With the exception of events flown under official AMA 

rules, no powered model may be flown outdoors closer 

than 25 feet to any individual, except for the pilot and 

located at the flightline.

8.   Under no circumstances may a pilot or other person 

touch a model aircraft in flight while it is still under 

power, except to divert it from striking an individual.

9.   Radio-controlled night flying is limited to low-

performance model aircraft (less than 100 mph). The 

model aircraft must be equipped with a lighting system 

which clearly defines the aircraft’s attitude and direction 

at all times.

10.   The operator of a radio-controlled model aircraft shall 

control it during the entire flight, maintaining visual 

contact without enhancement other than by corrective 

lenses that are prescribed for the pilot. No model aircraft 

shall be equipped with devices which allow it to be flown 

to a selected location which is beyond the visual range 

of the pilot.

Summary of Contents for Pulse 125

Page 1: ... 5 in 159 cm Wing Area 1050 sq in 68 0 sq dm Weight 8 2 9 5 lb 3 7 4 3 kg Engine Size 61 1 20 2 stroke 90 1 25 4 stroke Motor Size 90 110 brushless outrunner Motor Radio 4 channels or more w 5 servos 4 w electric option Pulse 125 ARF Assembly Manual ...

Page 2: ...wo Stroke Engine 27 Electric Motor Installation 29 Cowling and Spinner Installation Electric Motor 31 Final Assembly 32 Center of Gravity 34 Control Throws 34 Flight Preparations 35 Safety Do s and Don ts for Pilots 35 Daily Flight Checks 35 Age Requirements 36 Safety Precautions and Warnings 36 Warranty Information 36 CE Compliance Information for the European Union 37 2009 Official Academy of Mo...

Page 3: ... x 50mm aluminum tube 2 3mm x 70mm aluminum tube 1 Rubber stopper 1 Self tapping screw 1 Silicon tube 1 Nylon stopper piece 2 10mm x 10mm x 110mm tank brace 1 Wing and Tail Hardware 5 16 x 2 inch dowel with aluminum sleeve 2 6mm x 40mm nylon wing bolt 2 Wing bolts 3mm washer 2 Tail attachment 3mm nylon lock nut 2 Tail attachment Motor Mount Nylon motor mount 2 75mm aluminum standoff 4 4mm x 25mm s...

Page 4: ...eceiver SPM6600 Spektrum DX7 with receiver SPM2710 JR Systems X9303 2 4GHz with receiver JRP2915 Radio Equipment Requirements The following items are recommended when installing the receiver in your aircraft AR7000 7 Channel Receiver SPM6070 DS821 Digital Sport Servo 5 JRPS821 Note Only 4 servos required for EP version 9 inch Servo Extension 2 JRPA097 3 inch Servo Extension 2 JSP98100 or Y harness...

Page 5: ...aircraft You get incredibly advanced aerodynamic modeling that simulates every possible aspect of real world flight The first Hangar Pack HANS4010 will add even more aircraft to FS One This latest edition includes ten new planes and helis from your favorite brands including Hangar 9 E flite and Align You ll be able to fly aircraft that are only available on FS One such as the T REX Blade CX2 Blade...

Page 6: ... Step 5 Mix a small amount of 30 minute epoxy Apply the epoxy to both the tail gear wire where it enters the rudder and to the hole in the rudder Note Use a paper towel and rubbing alcohol to remove any excess epoxy before it cures Excess epoxy could cause the rudder and fin to bind and increase the load on the rudder servo Step 6 The rudder and fin can now be joined together While the epoxy cures...

Page 7: ...ator stabilizer assembly 3mm washer 2 3mm locknut 2 Tools and Adhesives Nut driver 5 5mm Thin CA Important Check and break in the elevator hinges before starting this section of the manual Apply thin CA to any loose hinges Step 1 Position the stabilizer on the stabilizer saddle at the rear of the fuselage Step 2 Insert the threaded rods from the fin through the holes in the stabilizer and into the...

Page 8: ...er 1 4 inch 6mm foam Y harness Elevator linkage wire 27 5 inch 698mm Rudder linkage wire 28 5 inch 724mm Tools and Adhesives Phillips screwdriver 1 2 Side cutters Straight edge Thin CA Pin drill Drill bit 5 64 inch 2mm Step 1 Slide the hatch on the fuselage forward to disengage the magnets at the rear of the hatch Lift the hatch up at the rear and remove it from the fuselage Step 2 Use a 1 Phillip...

Page 9: ...eiver battery in foam and secure it in position using a hook and loop strap not included Step 7 Plug the rudder and elevator servo leads in the correct ports of your receiver Also plug the aileron Y harness and lead from the switch harness at this time Step 8 Wrap the receiver in foam and secure it in position as shown Note The remote receiver will be mounted later in the manual Its location will ...

Page 10: ...the center of the servo horn for the pushrod wires Step 12 Remove the horns from the rudder servo and use side cutters to trim the arm from the horn that will not be used Note Removing the excess arm will help in preventing interference between the arm and other components inside the fuselage Step 13 Insert the Z bend from the 281 2 inch 724mm pushod in the hole enlarged earlier Step 14 Slide the ...

Page 11: ...at Steps 12 through 17 to install the 27 5 inch 698mm linkage wire for the elevator Attach the clevis to the center hold on the elevator control horn Aileron Servo Installation Required Parts Wing panel right and left Metal clevis 2 Clevis retainer 2 2mm nut 2 Wing dowel 2 Servo with hardware 2 9 inch 228mm servo entension 2 Aileron linkage wire 3 5 inch 90mm 2 Tools and Adhesives Thin CA Mixing c...

Page 12: ...m the wing Tie the end around the servo extension Step 5 Use the string to pull the servo lead through the wing and out the hole as shown Step 6 Secure the servo in the wing using the screws included with the servo Make sure the output of the servo faces the aileron Step 7 Remove the stock servo horns from the servo Center the servo using the radio system Use a 180 degree servo horn on the servo Y...

Page 13: ... 30 minute epoxy to glue the wing dowel in the leading edge of the wing Remove any excess epoxy using a paper towel soaked in rubbing alcohol Step 12 Repeat Steps 1 through 12 to prepare the opposite wing panel Landing Gear and Wheel Installation Required Parts Fuselage Aluminum landing gear Wheel axle with nut 2 Main wheel 2 Tail wheel Wheel pant right and left 3mm x 8mm button head screw 4 2mm w...

Page 14: ...the collars more secure on the axle Step 4 Position one of the wheel collars 3 8 inch 9 5mm from the edge of the gear as shown Tighten the setscrew to secure the collar to the axle Note Always use threadlock on metal to metal fasteners to prevent them from vibrating loose Step 5 Place the wheel on the axle then use another wheel collar to secure the wheel Make sure the collar is not too tight agai...

Page 15: ...the tail wheel on the tail gear wire Note Always use threadlock on metal to metal fasteners to prevent them from vibrating loose Four Stroke Engine Installation Required Parts Fuselage 4mm washer 8 4mm locknut 4 Throttle pushrod with clevis Brass pushrod connector with backplate 4mm x 25mm socket head bolt 8 Engine mount rail right and left Plywood engine mount template Tools and Adhesives Drill L...

Page 16: ...Step 3 Remove the template and use a 5 32 inch 4mm drill bit to enlarge the four holes drilled in the previous step Step 4 Use four 4mm x 25mm socket head screws and four 4mm washers to secure the nylon mounts to the firewall Note the positioning of the mounts as shown in the photos Step 5 Position the engine on the mount so the front face of the driver washer is 51 2 inches 140mm forward of the f...

Page 17: ...n move freely Step 9 Use a drill and a 5 32 inch 4mm drill bit to drill the four holes through the mount to secure the engine Hint It is suggested to use a drill press to drill these holes This will guarantee they are aligned straight in the mount Step 10 Check the direction of the carburetor in relationship to the engine If it does not look like the position in the photo below follow the instruct...

Page 18: ... screws four 4mm washers and four 4mm nylon locknuts The washers will be on the bottom side of the mount between the locknut and nylon mount Step 14 Thread a servo mounting screw into each of the holes in the radio tray This will cut the threads for the screws in preparation of the next step Step 15 Place 2 3 drops of thin CA in each hole to harden the surrounding wood This harder surface will mak...

Page 19: ...e setscrew in the pushrod connector to secure the wire to the carburetor arm Use side cutters to trim any excess wire extending beyond the connector Note Always use threadlock on metal to metal fasteners to prevent them from vibrating loose Two Stroke Engine Installation Required Parts Fuselage 4mm washer 8 4mm locknut 4 Throttle pushrod with clevis Brass pushrod connector with backplate 4mm x 25m...

Page 20: ...Step 3 Remove the template and use a 5 32 inch 4mm drill bit to enlarge the four holes drilled in the previous step Step 4 Use four 4mm x 25mm socket head screws and four 4mm washers to secure the nylon mounts to the firewall Note the positioning of the mounts as shown in the photos Step 5 Position the engine on the mount so the front face of the driver washer is 51 2 inches 140mm forward of the f...

Page 21: ...e to the mount using four 4mm x 25mm socket head screws four 4mm washers and four 4mm nylon locknuts The washers will be on the bottom side of the mount between the locknut and nylon mount Step 9 Slide the throttle pushrod in the pushrod tube Bend the pushrod so the clevis can be connected to the innermost hole of the carburetor arm Slide the clevis retainer over the forks of the clevis so it won ...

Page 22: ...ay using the screws provided with the servo Step 13 Remove the servo horn from the servo Use a pin drill and 5 64 inch 1 5mm drill bit to enlarge the hole that is 1 2 inch 13mm from the center of the center of the horn Step 14 Use side cutters to remove any excess arms from the servo horn so they don t interfere with the operation of the throttle Step 15 Insert the brass pushrod connector in the h...

Page 23: ...be straight Copper fuel tube bent Fuel tank stopper Steel clunk Clunk fuel line Stopper clamp 2mm locknut Nylon tie wrap Fuel tubing gas or nitro 2mm x 12mm machine screw 1 4 inch 6mm foam rubber Tools and Adhesives Phillips screwdriver 1 Pliers Side cutter Double sided tape Hobby knife with 11 blade Important Two types of fuel tubing have been included for your model One is for use with nitrometh...

Page 24: ...ve the stopper and shorten the fuel tube slightly check and repeat until it can move freely inside the tank Step 4 Use a 2mm x 12mm machine screw and 2mm locknut to secure the stopper clamp around the stopper This will keep the stopper secure on the neck of the fuel tank Step 5 Attach the fuel line to the clunk and vent lines of the tank The line will be trimmed when it is connected to the engine ...

Page 25: ...er on the side of the fuselage opposite the throttle servo The antenna wires should face up and down for the best reception of your radio system Cowling and Spinner Installation Four Stroke Engine Required Parts Fuselage Cowling Spinner backplate Spinner cone 3mm x 10mm self tapping screw 2 3mm x 8mm button head screw 4 Tools and Adhesives Cardstock Low tack tape Felt tipped pen Hobby scissors Phi...

Page 26: ...to the carburetor Step 5 Remove the cowl and trim it using the lines made in the previous step With the engine back on the firewall check to make sure the cowl will fit over the engine Take your time trimming the cowl to achieve the best fit Use a rotary tool and sanding drum to smooth any rough edges around the engine Step 6 Use the instructions provided with the engine to attach the muffler Trim...

Page 27: ...rts Fuselage Cowling Spinner backplate Spinner cone 3mm x 10mm self tapping screw 2 3mm x 8mm button head screw 4 Tools and Adhesives Cardstock Low tack tape Felt tipped pen Hobby scissors Phillips screwdriver 2 Rotary tool with sanding drum Hex wrench or ball driver 2mm Step 1 Cut a piece of cardstock to fit around the engine as shown This will be the template for trimming your cowling Step 2 Rem...

Page 28: ... Use a rotary tool and sanding drum to smooth any rough edges around the engine Step 6 Use the instructions provided with the engine to attach the muffler Trim and connect the pressure line from the fuel tank to the muffler Step 7 Slide the spinner backplate on the engine shaft Step 8 Slide the propeller on the engine shaft Use the hardware provided with the engine to secure the propeller The smal...

Page 29: ...ife to remove the covering on the bottom of the fuselage to allow air to pass though the fuselage Use a covering iron to seal the edges around the opening so the covering does not come loose Step 2 Slide the hatch on the fuselage forward to disengage the magnets at the rear of the hatch Lift the hatch up at the rear and remove it from the fuselage Step 3 Use a hobby knife and 11 blade to remove th...

Page 30: ... four 4mm x 25mm socket head screws and four 4mm washers to attach the four aluminum motor standoffs to the firewall Note Always use threadlock on metal to metal fasteners to prevent them from vibrating loose Step 8 Prepare the motor by installing the X mount and propeller adapter Note Always use threadlock on metal to metal fasteners to prevent them from vibrating loose Step 9 Secure the speed co...

Page 31: ...nd battery tray to keep them from sliding in the fuselage Cowling and Spinner Installation Electric Motor Required Parts Fuselage Cowling Spinner backplate Spinner cone 3mm x 10mm self tapping screw 2 3mm x 8mm button head screw 4 Tools and Adhesives Tapered reamer Phillips screwdriver 2 Hex wrench or ball driver 2mm Rotary tool and sanding drum Step 1 Use a rotary tool and sanding drum to remove ...

Page 32: ...tions that could damage the airframe or motor bearings Step 6 Secure the propeller using a box wrench and the hardware from the adapter Step 7 Secure the spinner cone to the backplate using two 3mm x 10mm self tapping screws Final Assembly Required Parts Fuselage Canopy Wing panel left and right Wing bolt plate Aluminum wing tube 6mm x 40mm nylon wing bolt 2 Tools and Adhesives Canopy glue Medium ...

Page 33: ...nels will fit tightly together Step 4 Connect the leads from the aileron servos into the leads coming from the aileron port of the receiver Step 5 Place the wing on the bottom of the fuselage Slide the wing forward so the wing dowels go into the hole in the fuselage Step 6 Place the wing bolt plate in position The rounded edges of the plate face to the front of the aircraft Step 7 Secure the wing ...

Page 34: ...rudder should also move right Reverse the direction of the servo at the transmitter if necessary Step 2 Check the movement of the elevator with the radio system Moving the elevator stick toward the bottom of the transmitter will make the airplane elevator move up Step 3 Check the movement of the ailerons with the radio system Moving the aileron stick right will make the right aileron move up and t...

Page 35: ... of control of your aircraft Strong winds can cause similar problems Do not point the transmitter antenna directly toward the model The radiation pattern from the tip of the antenna is inherently low Do not take chances If at any time during flight you observe any erratic or abnormal operation land immediately and do not resume flight until the cause of the problem has been ascertained and correct...

Page 36: ...zon s sole obligation hereunder shall be that Horizon will at its option i repair or ii replace any Product determined by Horizon to be defective In the event of a defect these are the Purchaser s exclusive remedies Horizon reserves the right to inspect any and all equipment involved in a warranty claim Repair or replacement decisions are at the sole discretion of Horizon This warranty does not co...

Page 37: ...as Visa MasterCard American Express and Discover cards If you choose to pay by credit card please include your credit card number and expiration date Any repair left unpaid or unclaimed after 90 days will be considered abandoned and will be disposed of accordingly Please note non warranty repair is only available on electronics and model engines United States Electronics and engines requiring insp...

Page 38: ...en and where required by rule helmets must be properly worn and fastened They must be OSHA DOT ANSI SNELL or NOCSAE approved or comply with comparable standards RADIO CONTROL 1 All model flying shall be conducted in a manner to avoid over flight of unprotected people 2 I will have completed a successful radio equipment ground range check before the first flight of a new or repaired model aircraft ...

Page 39: ...39 Hangar 9 Pulse 125 ARF Assembly Manual SAITO 1 25 EVOLUTION 1 20 E FLITE POWER 110 3 69 inch 91 73mm 3 69 inch 97 73mm Engine Mounting Template ...

Page 40: ...15369 Printed 07 09 2009 Horizon Hobby Inc 4105 Fieldstone Road Champaign Illinois 61822 USA 877 504 0233 horizonhobby com Hangar 9 com ...

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