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HALDER 23111.0016, Translation Of The Original Operating Instructions

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HALDER 23111.0016 Translation Of The Original Operating Instructions Download Page 47

9 Maintenance 

9.2 Inspection and maintenance work 

 

 

 

 

47

 

9.2 

Inspection and maintenance work 

9.2.1 

Maintenance intervals 

Maintenance item 

Maintenance work 

see 

section 

Daily 

Complete Positioning clamping pin 

Visual inspection 

9.2.2.1 

Weekly 

Complete Positioning clamping pin 

Cleaning 

9.2.3.1 

Complete Positioning clamping pin 

Functional test 

9.2.3.2 

Complete Positioning clamping pin 

Visual inspection, warning and 
information signs 

9.2.3.3 

Annually 

Complete Positioning clamping pin 

Inspection by an expert 

9.2.4.1 

 

9.2.2 

Maintenance - daily 

9.2.2.1 

Visual inspection 

•

 

Check the Positioning clamping pin for 

– 

mechanical damage, 

– 

wear on the threads, 

– 

damaged O-rings, 

– 

dirt deposits and 

– 

unfamiliar noises. 

•

 

Report any damage immediately to your supervisor. 

 

 

Summary of Contents for 23111.0016

Page 1: ...TRANSLATION OF THE ORIGINAL OPERATING INSTRUCTIONS Positioning clamping pin Keep for future use...

Page 2: ...changes Year Type Changes Revisions to the document Date Version Changes 23 02 2021 01 First draft Approvals This document requires the following approvals Name Title 2021 by Erwin Halder KG These Or...

Page 3: ...l danger warnings residual dangers 18 2 5 1 Symbols used on the Lifting accessoryn 18 2 5 2 Dangers due to the fixture or workpiece falling down 18 2 5 3 Dangers from hot surfaces 19 2 5 4 Dangers due...

Page 4: ...ng transport 38 4 4 Permitted aids for transport 39 4 5 Scope of delivery 39 4 6 Interim storage 39 5 Assembly 40 5 1 Notes on hazards during assembly 40 5 2 Preparatory measures 40 5 3 Choice of loca...

Page 5: ...Content 5 11 Annex 52 11 1 EC Declaration of Conformity 52...

Page 6: ...le 31 Figure 5 Fixation by hexagon socket 32 Figure 6 Fixation by knurling and wrench flats 32 Figure 7 Optional accessories EH 23111 33 Figure 8 Material EH 23111 33 Figure 9 Drawing special part 231...

Page 7: ...ccording to regulations and take the appropriate action when a malfunction occurs In addition to the Original operating instructions general statutory and other binding regulations on accident prevent...

Page 8: ...mage to property 1 1 2 Embedded warnings Embedded warnings apply to specific actions and are directly integrated into the action Structure SIGNAL WORD Type and source of danger Possible consequences i...

Page 9: ...No trespassing by unauthorised persons This symbol prohibits unauthorised persons from entering the danger zone Dangers cannot be identified by unauthorised persons Observe Original operating instruct...

Page 10: ...dequate and complete risk assessment and evaluation and testing of the Positioning clamping pin with regard to the respective specific application or use in question Warranty and liability claims for...

Page 11: ...and in any manner even in extracts as well as exploitation and or communication of the contents are not permitted without the written consent of Erwin Halder KG except for internal purposes Contravent...

Page 12: ...nents or fixtures Locking is done by screwing in a bolt so that it can perform its holding function The Positioning clamping pin become a lifting accessory in certain installation positions The standa...

Page 13: ...he Positioning clamping pin for lifting holding or carrying persons to place objects on the Positioning clamping pin Remove all objects that are on the Positioning clamping pin Proper use also include...

Page 14: ...ecially designed for the Positioning clamping pin For parts purchased from third parties it cannot be guaranteed that they have been designed and manufactured to meet the requirements on stress and sa...

Page 15: ...eir technical training knowledge and experience as well as knowledge of the relevant regulations qualified personnel are able to carry out the work assigned to them and to independently recognise and...

Page 16: ...rements for the personnel are not aware of the dangers in the work area Keep unauthorised persons away from the work area If in doubt speak to such persons and instruct them to leave the work area Int...

Page 17: ...enew them as necessary Operation and work on the Positioning clamping pin may only be carried out by qualified or instructed personnel see 2 2 Staff requirements In case of malfunctions stop using the...

Page 18: ...new this information as necessary 2 5 2 Dangers due to the fixture or workpiece falling down WARNING Risk of injury due to the fixture or workpiece falling down due to the opening of the Positioning c...

Page 19: ...red against falling before opening the Positioning clamping pin Never use the Positioning clamping pin as a protective device or safety function Never use the Positioning clamping pin as a traction el...

Page 20: ...l protective equipment necessary for the work in question protective clothing protective gloves safety helmet and safety shoes Make sure that you and other persons are not under suspended loads Place...

Page 21: ...hing and cutting hazards for hands movements of mechanical parts A failure to observe this can result in serious injuries While operating the Lifting accessory do not carry out any manual work on the...

Page 22: ...ers when the Lifting accessory are used by multiple persons A failure to observe this will result in death or serious injury Note that the Positioning clamping pin may only be used by one person Keep...

Page 23: ...g injuries due to damaged Positioning clamping pin A failure to observe this can result in death or serious injury Before each use check the Positioning clamping pin for visible defects e g deformatio...

Page 24: ...ir Seek medical attention if signs symptoms persist Keep affected persons warm and calm If unconscious apply stable lateral position and seek medical advice Keep the airways clear Initiate artificial...

Page 25: ...non slip safety shoes to protect against heavy falling parts or slipping on smooth surfaces Protective gloves Wear protective gloves to protect your hands from friction abrasions piercing or deeper i...

Page 26: ...the access routes for rescue vehicles clear Measures to be taken in the event of accidents Trigger an emergency stop on the machine system in which the Positioning clamping pin are used Take the Posi...

Page 27: ...qualified and instructed personnel to work on the Positioning clamping pin The operator must ensure that all employees who interact with the Positioning clamping pin have read and understood the Origi...

Page 28: ...s in this document are for providing a basic understanding and may differ from the actual design 3 1 1 Overview of functional elements Figure 1 Overview of functional elements 1 Sleeve 5 Ball 4 pcs 2...

Page 29: ...3 Description of the Positioning clamping pin 3 1 Overview 29 3 1 2 Type plate overview inscription Figure 2 Type plate overview inscription 1 Type plate inscription Positioning clamping pin 1...

Page 30: ...e positioning clamping pin until it comes to a stop This preloads the spring and presses it against the bolt The balls are pushed out due to the slope of the bolt The balls cannot fall out of the slee...

Page 31: ...3 Description of the Positioning clamping pin 3 2 Functional description 31 Figure 3 Installation examples Fixation by handle Figure 4 Fixation by handle...

Page 32: ...n of the Positioning clamping pin 3 2 Functional description 32 Fixation by hexagon socket Figure 5 Fixation by hexagon socket Fixation by knurling and wrench flats Figure 6 Fixation by knurling and w...

Page 33: ...ories EH 23111 Figure 7 Optional accessories EH 23111 1 Floating bushing 3 Screw on locating bushing 2 Centric bushing 4 Press in locating bushing 3 2 2 Material EH 23111 Figure 8 Material EH 23111 1...

Page 34: ...parts 23111s033 23111s035 corresponds to the function of the article group EH23111 3 2 3 1 Special part 23111s033 Figure 9 Drawing special part 23111s033 3 2 3 2 Special part 23111s035 Figure 10 Draw...

Page 35: ...55 23111 0025 25 30 29 0 45 M4 18 6 10 9 25 43 10 8 275 23111 0027 30 25 34 6 55 M4 18 6 10 9 20 53 10 10 375 23111 0030 30 30 34 6 55 M4 18 6 10 9 25 53 10 10 400 23111 0032 Stainless steel 16 25 18...

Page 36: ...0000 23111 0120 10000 23111 0122 10000 23111 0125 10000 23111 0127 10000 23111 0130 10000 23111 0132 10000 Special parts 23111s033 20000 23111s035 20000 3 3 2 Ambient conditions Permissible ambient te...

Page 37: ...or to the choice of packaging is the transportation route Unless otherwise contractually agreed the packaging shall comply with the HPE packaging guidelines laid down by the Bundesverband Holzmittel P...

Page 38: ...hen transporting the Positioning clamping pin package units or pallets Hanging loads can fall down causing a danger to life A danger of tipping over exists during unsecured transport Protruding edges...

Page 39: ...g pin If this is not possible take appropriate precautions to prevent damage to the packing units or pallets of the Positioning clamping pin Adjust the length of the carrying means so that the packagi...

Page 40: ...nt hand held lamps is available for the work The assembly area is cleaned and dust free The necessary tools are available for the assembly 5 3 Choice of location of use 5 3 1 Necessary operating and m...

Page 41: ...work in question such as protective clothing and safety shoes WARNING Risk of injury due to lack of space A risk of serious injuries such as scratches piercing or broken bones exists from work equipme...

Page 42: ...g pin the equipment of the Positioning clamping pin the way the Positioning clamping pin works the immediate vicinity of the Positioning clamping pin the measures for emergencies Perform the following...

Page 43: ...uthorised persons are in the work area of the Positioning clamping pin Make sure that no persons or limbs of persons are under suspended loads during operation Perform the following control activities...

Page 44: ...7 Operation 7 2 Example application 44 Figure 13 Example application...

Page 45: ...low qualified personnel to carry out troubleshooting Take damaged Positioning clamping pin out of service immediately 8 1 Malfunctions and corrective measures Malfunction Cause Corrective measures Bal...

Page 46: ...a squatting position not in a bent position Carry out work on components mounted high up in an upright straight posture Immediately replace all Positioning clamping pin that are not in perfect workin...

Page 47: ...Cleaning 9 2 3 1 Complete Positioning clamping pin Functional test 9 2 3 2 Complete Positioning clamping pin Visual inspection warning and information signs 9 2 3 3 Annually Complete Positioning clam...

Page 48: ...spring force Check all other components for functionality Report any damage immediately to your supervisor 9 2 3 3 Visual inspection of warning and information signs Check all warning and information...

Page 49: ...ence in dismantling the Lifting accessory Do not stand under suspended loads during disassembly work Please note that in case of an overhead application or horizontal application the fixture or the wo...

Page 50: ...tioning clamping pin During use or at work always wear the protective equipment required for the work in question e g protective clothing safety goggles safety shoes and safety helmet WARNING Danger o...

Page 51: ...d authorised personnel to carry out disposal work Collect and separate liquids Cleansers and auxiliary materials used to clean the Positioning clamping pin must be disposed of in accordance with local...

Page 52: ...52 11 Annex 11 1 EC Declaration of Conformity On the following pages you will find the EC Declaration of Conformity for these Positioning clamping pin and the attached documents...

Page 53: ...ct Positioning clamping pin Article group EH 23111 Item no special parts 23111s033 23111s035 Function The positioning clamping pins are exclusively intended for quick clamping fixing adjusting replaci...

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