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Thank you for choosing this GYS product; please read this instruction manual carefully before installing and using the
product, and keep in a safe place for future reference.
This machine was conceived to weld
φ
4 studs on car body for bumps and impacts elimination on Aluminium car body.
Caution:
For an optimal operation, it is recommended to use the earth cable and gun delivered with the machine.
ELECTRICITY SUPPLY
Single phase power supply from 110 to 240V 50/60Hz with earth. 16A Circuit breaker curve D or 16A fuse (mini 5A).
NB: If the product trips the circuit breaker, please check that the correct fuse and an adequate circuit
breaker are being used.
•
These are A-class devices. They are designed to be used in an industrial or professional environment. In a different
environment, it can be difficult to ensure electromagnetic compatibility, due to conducted disturbances as well as
radiation.
•
Warning: these materials do not comply with IEC 61000-3-12. If they are to be connected to a low-voltage main
supply, it is the responsibility of the user to ensure they can be connected. If necessary consult the operator of your
electrical distribution system.
The horizontal segment at the centre of the display flashes red to indicate that the device is powered.
The GYSPOT ALU PRO FV protects itself if the voltage exceeds 265V. The device prevents the charge of the capacitors.
To indicate the failure, the 3 horizontal segments in the centre of the display light up.
Charge of the capacitors: A blinking display indicates that the GYSPOT ALU PRO FV is charging the capacitors to the
setpoint. ‘DEF’ indicates that there is a capacitors charge fault. Switch off and relight the machine. If the message
persists, please contact after sales service department.
OPERATING AND SETTING (FIG I-II P.2)
The GYSPOT ALU PRO FV was designed to carry out repairs to aluminium car bodies, which have minor dings and dents,
marks, scratches or hail damages. Short charging times and thus quick welding sequences are accomplished. The
capacitors have a capacity of 53 milliFarads.
Gun cable output (Fig. I-
)
Earth cable output (Fig. I-
)
The front panel has a keyboard with 4 keys and a LED display (Fig. II).
This device is equipped with:
- 1 earth cable (Length 3m – Ø 35mm²) with 3 brass terminals for earth contact on the car body.
- 1 pistol with a cable (length 3m - Ø 25 mm ²) to weld Ø 4 studs - M4: Alu magnesium (AlMg3), Alu silicon (AlSi12).
When switching on the product, an error message may come up indicating that the trigger has remain depressed. Either
the trigger has stuck or it may be in short-circuit.
• In the first case, simply release it and resume use.
• In the second case, the product will require return the manufacturer for service.
