Grundfos Selcoperm SES Series Installation And Operating Instructions Manual Download Page 1

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Selcoperm SES

Electrolysis system for 5-45 kg/h Cl

(equivalent)

Installation and operating instructions

GRUNDFOS

INSTRUCTIONS

Other languages

http://net.grundfos.com/qr/i/98647157

Summary of Contents for Selcoperm SES Series

Page 1: ...Selcoperm SES Electrolysis system for 5 45 kg h Cl2 equivalent Installation and operating instructions GRUNDFOS INSTRUCTIONS Other languages http net grundfos com qr i 98647157...

Page 2: ...ents 26 5 3 Rectifier 27 5 3 1 Technical data for air cooled rectifier 27 5 3 2 Technical data for water cooled rectifier 28 5 4 DC cable set 28 5 5 Degassing and storage tank 29 5 5 1 Connections 29...

Page 3: ...ns 53 8 5 18 System menu 54 8 5 19 Language 54 8 5 20 Time Date setting 55 8 5 21 User administration 55 8 5 22 Service menu 56 8 5 23 Service I O Values 56 8 5 24 Service Power Supply 57 8 5 25 Servi...

Page 4: ...ly before putting the system into operation Observe the recognised health and safety regulations as well as the accident prevention regulations Wear protective equipment in accordance with national he...

Page 5: ...sign that prohibits smoking and naked flames must be displayed in the room and at the point of discharge to the exterior A gas warning system for hydrogen must be installed at the installation locatio...

Page 6: ...ned completely Use appropriate lifting and transporting devices Make sure the freight does not sustain any point load during transport Avoid strong impact loads Before lifting check the centre of grav...

Page 7: ...ity for any damage resulting from incorrect use The system must not be used if it is damaged The system must not be used after improper repair The system must not be used after unauthorised modificati...

Page 8: ...lcoperm electrolyser The level in the tank is monitored by a level sensor The degassing fan ensures a safe dilution and removal of hydrogen gas The sodium hypochlorite solution can be dosed directly f...

Page 9: ...aled according to DIN EN 1127 1 2011 Appendix B and TRBS 2152 Part2 2 4 3 Design with flange glue or weld connection Organisational measures by 100 FAT leakage test leakage sensors and permanently mon...

Page 10: ...process zone 2 inside outside no external zones Fig 3 Label for degassing and storage tank An additional sign must be placed near the exhaust air outlet of the building to inform people of the zone r...

Page 11: ...10 LSAL 1 09 DP0 11 FSAL 0 26 LSAL 4 04 TIAHL 1 11 FSAL 0 16 E4 05 TP VN EF4 01 EF4 02 LSAH 4 03 LISAHL 4 10 LSAHH 4 12 V1 02 A 5 01 AAH 5 00 TIAH 2 02 TIAH 2 01 TIAH 2 03 TIAH 2 04 LSAL 2 09 TIAH 3 0...

Page 12: ...1 Degassing fan 1 2 04 Temperature sensor DC TIAH EF4 02 Degassing fan 2 optional 2 09 Cell outlet level switch LSAL H2S Gas warning system 2 10 Cell inlet flow sensor FIAHL GND1 Earth connection rect...

Page 13: ...e inlet Loose flange DN 50 DN 50 DN 50 DN 65 DN 80 DN 100 DN 100 K Venturi nozzle inlet Socket flange DN 125 DN 150 DN 150 DN 200 DN 250 DN 300 DN 300 L Tank level sensor Internal thread 1 2 Q Venturi...

Page 14: ...rolysis It is led through a horizontal or slightly upwards inclining line into the degassing and storage tank E4 05 Before entering the tank the NaClO solution passes the T piece TP to separate the hy...

Page 15: ...quirements are fulfilled The system is used in accordance with the information within this manual The system is not dismantled or incorrectly handled The maintenance is carried out by certified servic...

Page 16: ...h The control cabinet monitors and or controls the following components and functions Rectifier Brine dosing station Sensors and valves of the Selcoperm electrolyser Level sensors and flow sensors of...

Page 17: ...nlet valve 0 05 Water inlet solenoid valve V0 02 Pressure reducing valve 1 Protection against accidental contact V0 04 Non return valve 1 01 Temperature sensor DC V0 05 Static mixer 1 02 Temperature s...

Page 18: ...0 to SES 45000 TM06 2241 4516 V0 04 3 10 V3 01 V2 01 V0 10 V1 01 V3 02 V2 02 V1 02 X V0 09 1 02 X 3 02 1 03 2 02 3 03 2 03 2 10 1 10 1 11 V0 05 GND3 A B Z 1 3 04 2 2 04 1 09 3 09 2 09 0 03 V 1 04 2 01...

Page 19: ...V0 01 Water inlet valve 2 Protection against accidental contact V0 02 Pressure reducing valve 2 01 Temperature sensor DC V0 04 Non return valve 2 02 Temperature sensor DC V0 05 Static mixer 2 03 Tempe...

Page 20: ...ly 24V DC Power Supply 4 20mA Flow rate 230V AC Power supply Poten al free contact Fault signal Pro net Current Voltage 230V AC Power supply 4 20mA Flow rate 230V AC Power supply Poten al free contact...

Page 21: ...the demand of sodium hypochlorite solution of the individual application It is also possible to pump the sodium hypochlorite solution from the degassing and storage tank into separate storage tanks pr...

Page 22: ...aced between the water softener and the Selcoperm electrolyser The softened water entering the chiller must comply with the recommended soft water quality See section 5 1 Selcoperm Electrolysis System...

Page 23: ...to Selcoperm electrolyser 6 3 way ball valve 7 Dosing pump 8 Connection to Selcoperm electrolyser with manual valve 9 3 way ball valve 10 Drain valve 11 Pressure loading valve The values stated in th...

Page 24: ...gher or lower temperatures an external chiller or heater is required Soft water quality for operation Drinking water quality softened to 1 dH 17 8 ppm CaCO3 and less Max pressure inside electrolyser N...

Page 25: ...0 15 850 15 1140 20 1700 25 2280 40 3400 50 5100 75 5 Brine flow l h 63 94 126 187 252 376 560 6 Max capacity brine pump l h 100 130 150 250 350 450 650 7 Total sodium hypochlorite solution flow l h 6...

Page 26: ...ensions SES 20000 to SES 45000 Dimensions in mm 5 2 9 Space requirements Fig 19 Space requirements Dimensions in mm TM06 4666 2815 2248 100 2050 1060 2040 367 5 1514 270 344 414 TM06 4670 5115 2800 22...

Page 27: ...PE VAC Current per phase A SES 5000 900 x 875 x 2500 0 8 1 x 800 4 1300 380 56 8 400 54 0 415 52 0 SES 7500 900 x 875 x 2500 0 8 1 x 800 4 5 1300 380 80 8 400 76 8 415 74 0 SES 10000 900 x 875 x 2500...

Page 28: ...ent per phase A SES 5000 1250 x 875 x 2200 0 9 1 x 800 4 400 380 56 8 400 54 0 415 52 0 SES 7500 1250 x 875 x 2200 0 9 1 x 800 4 5 400 380 80 8 400 76 8 415 74 0 SES 10000 1250 x 875 x 2200 1 0 1 x 80...

Page 29: ...2700 2 2 SES type Dosing capacity l h Pump type Length mm Height mm Width mm Weight kg SES 5000 63 DDI AF 150 4 1800 1500 355 250 SES 7500 94 DDI AF 150 4 1800 1500 355 SES 10000 126 DDI AF 150 4 180...

Page 30: ...BoxX 30 23 0 9 2 17 6 1240 830 2030 540 1200 10000 cBoxX 40 25 7 12 0 21 9 1240 830 2030 540 1800 15000 cBoxX 50 38 0 17 5 31 5 1240 830 2030 550 2400 20000 cBoxX 70 43 0 20 8 35 9 1840 830 2030 650 3...

Page 31: ...or or with remote calibration module Output connection for one or two audible or visual alarms 5 A 24 VDC Potential free contacts rated 5 A 250 VAC non inductive for Alarm 1 Alarm 2 and Fault 8 output...

Page 32: ...y specification If the pressure is insufficient a booster pump is required If the produced sodium hypochlorite is dosed into drinking water final treated mains water should be used For flow rates see...

Page 33: ...ient conditions See section 5 1 3 Ambient conditions Observe the following We recommend to install the rectifier in a separate room that meets the special ambient conditions The standard DC cable leng...

Page 34: ...amples for the piping of the degassing and storage tank Fig 24 Installation examples for T piece For the installation observe the following The piping must be directed horizontally or with a constant...

Page 35: ...venturi nozzle VN and flow sensor 4 13 The outlet T of the exhaust air line must be protected against blockages such as nesting birds without restricting the air flow ATEX zone around the exhaust air...

Page 36: ...using SES 20000 to SES 45000 Dismantling Remove the parts in the following order SES 5000 15000 60 110 90 100 10 40 SES 15000 45000 60 110 90 100 10 40 20 30 46 Reassembling Reassemble the parts in th...

Page 37: ...Diagram PID WARNING Electric shock Death or serious personal injury Before making any electrical connections switch off the power supply and make sure that it cannot be accidentally switched on All e...

Page 38: ...k C is used for preparation and storage of brine Make sure the brine tank C includes a filter bed of 4 8 mm of washed gravel and softened water The height of the gravel bed depends on the salt quality...

Page 39: ...embly 1 on connection 3 See detail B Checking the tank overflow switch 4 12 Fig 31 Checking the tank overflow switch 4 12 1 Remove sensor cover A1 2 Make sure both switches A5 are in top position 3 Ch...

Page 40: ...h the cell inlet adjusting valves V1 01 V2 01 V3 01 1 Open water inlet valve V0 01 2 Open solenoid valve 0 05 by pushing the respective symbol on the display The solenoid valve symbol turns green to i...

Page 41: ...oint 9 If a standby brine dosing pump is installed Select the standby pump on the display via the pump selection symbol pos 4 fig 33 Activate the brine dosing pump by pushing the symbol Repeat the sal...

Page 42: ...ed This ensures that the DC current supply of the cells is only switched on after the cells and the line are filled with electrolyte As soon as cells and line are filled the small white dot near the r...

Page 43: ...gassing fan until the minimum level is undercut See section 8 5 15 Overview tank 3 The alarm is triggered The system stops the different components with certain time delays For details see section 8 5...

Page 44: ...and the brine dosing station can be controlled manually by certified service persons See section 8 5 22 Service menu The system must only be operated by authorised and qualified persons Wear the stipu...

Page 45: ...ow that a higher user level is required The system logs out users automatically if the touchscreen is not operated for a certain time The system does not revert to menu System overview after log out T...

Page 46: ...ault messages 2 Remedy the causes of all faults 3 Close the dialogue with the X key 4 To reset all faults push in the active menu 5 To restart the system push Fault status The status column indicates...

Page 47: ...w fans 8 5 17 Overview brine pumps 8 5 14 System menu 8 5 18 Language 8 5 19 Time Date setting 8 5 20 User administration 8 5 21 Service menu 8 5 22 Service I O Values 8 5 23 Service Power Supply 8 5...

Page 48: ...2 Push this symbol to open the submenus of the degassing and storage tank and of the degassing fans 8 5 15 2 Push this symbol to open the submenus of the cells lines and cells 8 5 7 1 2 3 Area 2 Sole...

Page 49: ...menu push For details on general menu symbols see section 8 5 6 System overview For details on component colours see section 8 5 3 Colours Menu action Required user level Access menu No login required...

Page 50: ...tings 3 Commissioning staff ID 0015 Display text Description Temperature cell connection Temperature of the DC connections on the cells of the selected cell line Water flow rate Water flow rate throug...

Page 51: ...ols see section 8 5 6 System overview Menu action Required user level Access menu No login required Change settings 2 Parametrising staff Reset to factory settings 3 Commissioning staff ID 0020 Displa...

Page 52: ...flow setpoint of the brine dosing station It can be changed using the keys to the left and to the right of the value or by changing the value directly in the input field Max capacity Maximum dosing ca...

Page 53: ...ched in the tank the system switches to operating state Production and starts to fill the tank Stop When this NaClO level is reached in the tank the system switches to operating state Standby and stop...

Page 54: ...y brightness 1 Users ID 0100 Display text Description System capacity Capacity of the system Software Details on the software OP Product number and version of the software for the touchscreen PLC Prod...

Page 55: ...m Local time Local time set in the system The value can be changed by inserting a new time in the input field To save the settings push Summer and winter time settings Summer In this column the exact...

Page 56: ...ng staff Change settings 4 Administrators ID 0105 Symbol Description See section Push this symbol to open menu Service I O Values 8 5 23 Push this symbol to open menu Service Power Supply 8 5 24 Push...

Page 57: ...nu symbols see section 8 5 6 System overview For details on component colours see section 8 5 3 Colours Menu action Required user level Access menu 3 Commissioning staff Change settings 3 Commissionin...

Page 58: ...step Steps starting with must be performed by the operator Steps starting with are automatically performed by the system 3 Display of component status and process control area The arrow indicates the...

Page 59: ...s to factory default Alarm delays Push the symbol next to this text to open menu Settings alarm delays 8 5 33 Delay flushing times Push the symbol next to this text to open menu Settings delay flushin...

Page 60: ...ators ID 0112 Display text Description Tank volume This setting must comply with the actual tank volume of the degassing and storage tank No of fans Number of degassing fans installed on the degassing...

Page 61: ...09 See section 4 1 6 Piping and Instrumentation Diagram PID Start delay Each time the system is manually set from operating state Stop to Production locally or remotely this time period is allowed to...

Page 62: ...the respective button next to the time value To revert to the previous menu push For details on general menu symbols see section 8 5 6 System overview TM06 2229 4015 TM06 2239 4015 Start degassing fa...

Page 63: ...ion 8 5 6 System overview Menu action Required user level Access menu 2 Parametrising staff Reset values 3 Commissioning staff ID 0131 Display text Description Acid pump Operating time of the acid cle...

Page 64: ...any work in the ATEX zone stop the Selcoperm system and wait until the degassing fan stops WARNING Electric shock Death or serious personal injury Liquids on electrical components can lead to electric...

Page 65: ...g device Observe setpoint 9 for the conductivity or setpoint 14 for the specific gravity See section 5 2 4 Setpoints If the result of a check requires change repair or adjustment of the system call ce...

Page 66: ...ns for earthing and power supply of all components if necessary Check the brine tank Clean it if required 9 3 1 Check the electrolysis cells the NaClO solution line and the exhaust air line for hydrog...

Page 67: ...main switch of the rectifier 2 Remove sensor 10 3 Remove screw 13 4 Remove flexible copper bar 15 5 Retighten copper adapter 14 with a torque wrench Torque 90 Nm 6 Reinstall all dismantled parts 7 Re...

Page 68: ...ally 9 4 4 Dismantling and reassembling level switches 1 09 2 09 3 09 A defective level switch can be dismantled and reassembled as follows Fig 78 Cell outlet level switch 1 Switch off the power suppl...

Page 69: ...control cabinet A cable with a special plug is pre assembled on the dosing pump of the acid cleaning station 9 5 1 Interval for acid cleaning The acid cleaning process should only be performed if sign...

Page 70: ...olysis cells Confirm the step if the reaction has stopped Step Acid Cleaning draining cells Before confirming this step inspect the cells visually and make sure that the cells are completely drained 1...

Page 71: ...position 3 Open drain valve V0 08 4 Wait until the electrolyser and the NaClO solution line are emptied completely After the lowest electrolysis cells are emptied it takes 5 10 minutes until the lines...

Page 72: ...1 min Voltage cell line C2 min Voltage cell line C3 min Current of cell line C1 max Current of cell line C2 max Current of cell line C3 max Too much brine in the electrolyte Check the settings of the...

Page 73: ...k filling level too high Tank level LIAHL 4 10 max Failure of degassing tank level sensor 4 10 Check and adjust See section 7 1 3 Degassing and storage tank Solenoid valve 0 05 failure Check and clean...

Page 74: ...80 90 90 100 100 110 110 Pos Description Product number SES type 5000 15000 20000 45000 10 Bracket A 99047504 99133224 20 Bracket B 99047506 99133230 30 Bracket C 99047511 99133261 40 Bracket D 99047...

Page 75: ...re reducing valve painted 99046939 Filter for pressure reducing valve 99166707 1 V1 01 V2 01 V3 01 X X X X X X X Adjusting valve DN 15 EPDM 99046942 0 02 X X X X Flow sensor VFS 2 40 98529438 1 X Flow...

Page 76: ...47028 C1 1 C2 1 C3 1 X X X X Electrolysis cell 1 7500 g h 99047031 C1 2 C2 2 X X X Electrolysis cell 2 7500 g h 99047033 C3 2 X Electrolysis cell 3 7500 g h 99054997 DC Connection 300 X X X X X X X Co...

Page 77: ...ring set for electrolysis cells 99055047 X O ring set for electrolysis cells 99055048 TM06 2235 4616 80 50 70 60 90 20 10 30 Pos Description Product number 10 Relay EMR 99070934 20 Relay SSR 99070935...

Page 78: ...an 160 160 99047447 X Fan 160 160 99047451 X Fan 200 200 99047463 X Fan 200 200 99047485 X Fan 200 200 99047486 X Fan 315 315 99047488 VN 4 13 X Exhaust air flow measurement complete DN 100 d125 99047...

Page 79: ...tact the nearest Grundfos company or service workshop Subject to alterations TM06 4690 2416 Pos Description Product number 7 Dosing pump DMX 460 3 5 95750148 11 Pressure relief valve DN 20 99131032 De...

Page 80: ...responsabilit que le produit Selcoperm SES 5000 45000 auquel se r f re cette d claration est conforme aux Directives du Conseil concernant le rapprochement des l gislations des tats membres CE UE rela...

Page 81: ...an GRUNDFOS Pumps K K 1 2 3 Shin Miyakoda Kita ku Hamamatsu 431 2103 Japan Phone 81 53 428 4760 Telefax 81 53 428 5005 Korea GRUNDFOS Pumps Korea Ltd 6th Floor Aju Building 679 5 Yeoksam dong Kangnam...

Page 82: ...9547 The name Grundfos the Grundfos logo and be think innovate are registered trademarks owned by Grundfos Holding A S or Grundfos A S Denmark All rights reserved worldwide Copyright Grundfos Holding...

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