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Argentina

Bombas GRUNDFOS de Argentina S.A.
Ruta Panamericana km. 37.500 Lote 34A
1619 - Garin
Pcia. de Buenos Aires
Phone: +54-3327 414 444
Telefax: +54-3327 411 111

Australia
Grundfos Alldos
Dosing & Disinfection

ALLDOS Oceania Pty. Ltd.
Unit 3 / 74 Murdoch Circuit
Acacia Ridge QLD 4100
Phone: +61 (0)7 3712 6888
Telefax: +61 (0)7 3272 5188
E-mail: [email protected] 

Australia

GRUNDFOS Pumps Pty. Ltd. 
P.O. Box 2040 
Regency Park 
South Australia 5942 
Phone: +61-8-8461-4611 
Telefax: +61-8-8340 0155 

Austria

GRUNDFOS Pumpen Vertrieb Ges.m.b.H.
Grundfosstraße 2 
A-5082  Grödig/Salzburg 
Tel.: +43-6246-883-0 
Telefax: +43-6246-883-30 

Belgium

N.V. GRUNDFOS Bellux S.A. 
Boomsesteenweg 81-83 
B-2630 Aartselaar 
Tél.: +32-3-870 7300 
Télécopie: +32-3-870 7301

Belorussia

Представительство

 

ГРУНДФОС

 

в

 

Минске

220123, 

Минск

,

ул

В

Хоружей

, 22, 

оф

. 1105

Тел

.:  +(37517) 233 97 65

Факс

: (37517) 233 9769

E-mail: [email protected]

Bosnia/Herzegovina

GRUNDFOS Sarajevo
Paromlinska br. 16,
BiH-71000 Sarajevo
Phone: +387 33 713290
Telefax: +387 33 231795

Brazil

Mark GRUNDFOS Ltda.
Av. Humberto de Alencar Castelo Branco, 
630
CEP 09850 - 300
São Bernardo do Campo - SP
Phone: +55-11 4393 5533
Telefax: +55-11 4343 5015

Bulgaria

GRUNDFOS Pumpen Vertrieb
Representative Office - Bulgaria
Bulgaria, 1421 Sofia
Lozenetz District
105-107 Arsenalski blvd. 
Phone: +359 2963 3820, 2963 5653
Telefax: +359 2963 1305

Canada

GRUNDFOS Canada Inc. 
2941 Brighton Road 
Oakville, Ontario 
L6H 6C9 
Phone: +1-905 829 9533 
Telefax: +1-905 829 9512 

China
Grundfos Alldos
Dosing & Disinfection

ALLDOS (Shanghai) Water Technology Co. 
Ltd.
West Unit, 1 Floor, No. 2 Building (T 4-2)
278 Jinhu Road, Jin Qiao Export Processing 
Zone
Pudong New Area 
Shanghai, 201206
Phone: +86 21 5055 1012
Telefax: +86 21 5032 0596
E-mail: [email protected] 

China

GRUNDFOS Pumps (Shanghai) Co. Ltd.
22 Floor, Xin Hua Lian Building
755-775 Huai Hai Rd, (M)
Shanghai 200020
PRC
Phone: +86-512-67 61 11 80
Telefax: +86-512-67 61 81 67

Croatia

GRUNDFOS predstavništvo Zagreb
Cebini 37, Buzin
HR-10010 Zagreb
Phone: +385 1 6595 400 
Telefax: +385 1 6595 499

Czech Republic

GRUNDFOS s.r.o.

Č

apkovského 21

779 00 Olomouc
Phone: +420-585-716 111
Telefax: +420-585-716 299

Denmark

GRUNDFOS DK A/S 
Martin Bachs Vej 3 
DK-8850  Bjerringbro 
Tlf.: +45-87 50 50 50 
Telefax: +45-87 50 51 51 
E-mail: [email protected]
www.grundfos.com/DK

Estonia

GRUNDFOS Pumps Eesti OÜ
Peterburi tee 92G
11415 Tallinn
Tel: + 372 606 1690
Fax: + 372 606 1691

Finland

OY GRUNDFOS Pumput AB 
Mestarintie 11 
FIN-01730 Vantaa  
Phone: +358-3066 5650 
Telefax: +358-3066 56550

France
Grundfos Alldos
Dosing & Disinfection

ALLDOS S.A.R.L.
7, rue Gutenberg
F-67610 La Wantzenau
Tél.: +33-3 88 59 26 26
Télécopie: +33-3 88 59 26 00
E-mail : [email protected]  

France

Pompes GRUNDFOS Distribution S.A. 
Parc d’Activités de Chesnes 
57, rue de Malacombe 
F-38290 St. Quentin Fallavier (Lyon) 
Tél.: +33-4 74 82 15 15 
Télécopie: +33-4 74 94 10 51 

Germany
Grundfos Alldos
Dosing & Disinfection

ALLDOS Eichler GmbH
Reetzstraße 85
D-76327 Pfinztal (Söllingen)
Tel.: +49 7240 61-0 
Telefax: +49 7240 61-177
E-mail: [email protected] 

Germany

GRUNDFOS GMBH
Schlüterstr. 33
D-40699 Erkrath
Tel.: +49-(0) 211 929 69-0 
Telefax: +49-(0) 211 929 69-3799
E-mail: [email protected]
Service in Deutschland:
E-mail: [email protected]

Greece

GRUNDFOS Hellas A.E.B.E. 
20th km. Athinon-Markopoulou Av. 
P.O. Box 71 
GR-19002 Peania 
Phone: +0030-210-66 83 400 
Telefax: +0030-210-66 46 273

Hong Kong

GRUNDFOS Pumps (Hong Kong) Ltd. 
Unit 1, Ground floor 
Siu Wai Industrial Centre 
29-33 Wing Hong Street & 
68 King Lam Street, Cheung Sha Wan 
Kowloon 
Phone: +852-27861706 / 27861741 
Telefax: +852-27858664 

Hungary

GRUNDFOS Hungária Kft.
Park u. 8
H-2045 Törökbálint, 
Phone: +36-23 511 110
Telefax: +36-23 511 111

India

GRUNDFOS Pumps India Private Limited
118 Old Mahabalipuram Road
Thoraipakkam
Chennai 600 096
Phone: +91-44 2496 6800

Indonesia

PT GRUNDFOS Pompa 
Jl. Rawa Sumur III, Blok III / CC-1 
Kawasan Industri, Pulogadung 
Jakarta 13930 
Phone: +62-21-460 6909 
Telefax: +62-21-460 6910 / 460 6901 

Ireland

GRUNDFOS (Ireland) Ltd. 
Unit A, Merrywell Business Park
Ballymount Road Lower
Dublin 12 
Phone: +353-1-4089 800 
Telefax: +353-1-4089 830 

Italy

GRUNDFOS Pompe Italia S.r.l. 
Via Gran Sasso 4
I-20060 Truccazzano (Milano)
Tel.: +39-02-95838112 
Telefax: +39-02-95309290 / 95838461 

Japan

GRUNDFOS Pumps K.K.
Gotanda Metalion Bldg. 5F,
5-21-15, Higashi-gotanda
Shiagawa-ku, Tokyo, 
141-0022 Japan
Phone: +81 35 448 1391
Telefax: +81 35 448 9619

Korea

GRUNDFOS Pumps Korea Ltd.
6th Floor, Aju Building 679-5
Yeoksam-dong, Kangnam-ku, 135-916
Seoul, Korea
Phone: +82-2-5317 600
Telefax: +82-2-5633 725

Latvia

SIA GRUNDFOS Pumps Latvia 
Deglava biznesa centrs
Augusta Deglava iel

ā

 60, LV-1035, R

ī

ga,

T

ā

lr.: + 371 714 9640, 7 149 641

Fakss: + 371 914 9646

Lithuania

GRUNDFOS Pumps UAB
Smolensko g. 6
LT-03201 Vilnius
Tel: + 370 52 395 430
Fax: + 370 52 395 431

Malaysia

GRUNDFOS Pumps Sdn. Bhd.
7 Jalan Peguam U1/25
Glenmarie Industrial Park
40150 Shah Alam
Selangor 
Phone: +60-3-5569 2922
Telefax: +60-3-5569 2866

México

Bombas GRUNDFOS de México S.A. de 
C.V. 
Boulevard TLC No. 15
Parque Industrial Stiva Aeropuerto
Apodaca, N.L. 66600
Phone: +52-81-8144 4000 
Telefax: +52-81-8144 4010

Netherlands
Grundfos Alldos
Dosing & Disinfection

ALLDOS BV
Leerlooiersstraat 6
NL-8601 WK Sneek
Tel.: +31-51 54 25 789
Telefax: +31-51 54 30 550
E-mail: [email protected]

Netherlands

GRUNDFOS Netherlands
Veluwezoom 35
1326 AE Almere
Postbus 22015 
1302 CA ALMERE 
Tel.: +31-88-478 6336 
Telefax: +31-88-478 6332 
e-mail: [email protected]

New Zealand

GRUNDFOS Pumps NZ Ltd.
17 Beatrice Tinsley Crescent
North Harbour Industrial Estate
Albany, Auckland
Phone: +64-9-415 3240
Telefax: +64-9-415 3250

Norway

GRUNDFOS Pumper A/S 
Strømsveien 344 
Postboks 235, Leirdal 
N-1011 Oslo 
Tlf.: +47-22 90 47 00 
Telefax: +47-22 32 21 50 

Poland

GRUNDFOS Pompy Sp. z o.o.
ul. Klonowa 23
Baranowo k. Poznania
PL-62-081 Prze

ź

mierowo

Tel: (+48-61) 650 13 00
Fax: (+48-61) 650 13 50

Portugal

Bombas GRUNDFOS Portugal, S.A. 
Rua Calvet de Magalhães, 241
Apartado 1079
P-2770-153 Paço de Arcos
Tel.: +351-21-440 76 00
Telefax: +351-21-440 76 90

România

GRUNDFOS Pompe România SRL
Bd. Biruintei, nr 103 
Pantelimon county Ilfov
Phone: +40 21 200 4100
Telefax: +40 21 200 4101
E-mail: [email protected]

Russia

ООО

 

Грундфос

Россия

, 109544 

Москва

ул

Школьная

 39

Тел

. (+7) 495 737 30 00,  564 88 00

Факс

 (+7) 495 737 75 36,  564 88 11

E-mail [email protected]

Serbia 

GRUNDFOS Predstavništvo Beograd
Dr. Milutina Ivkovi

ć

a 2a/29

YU-11000 Beograd 
Phone: +381 11 26 47 877 / 11 26 47 496
Telefax: +381 11 26 48 340

Singapore

GRUNDFOS (Singapore) Pte. Ltd. 
24 Tuas West Road 
Jurong Town 
Singapore 638381 
Phone: +65-6865 1222 
Telefax: +65-6861 8402

Slovenia

GRUNDFOS PUMPEN VERTRIEB 
Ges.m.b.H.,
Podružnica Ljubljana
Šlandrova 8b, SI-1231 Ljubljana-

Č

rnu

č

e

Phone: +386 1 568 0610
Telefax: +386 1 568 0619
E-mail: [email protected]

South Africa
Grundfos Alldos
Dosing & Disinfection

ALLDOS (Pty) LTD
98 Matroosberg Road, Waterkloof Park
P.O. Box 36505, Menlo Park 0102
0181 ZA Pretoria
 E-mail: [email protected]

Spain

Bombas GRUNDFOS España S.A. 
Camino de la Fuentecilla, s/n 
E-28110 Algete (Madrid) 
Tel.: +34-91-848 8800 
Telefax: +34-91-628 0465 

Sweden

GRUNDFOS AB 
(Box 333) Lunnagårdsgatan 6 
431 24 Mölndal 
Tel.: +46(0)771-32 23 00 
Telefax: +46(0)31-331 94 60 

Switzerland
Grundfos Alldos
Dosing & Disinfection

ALLDOS International AG
Schönmattstraße 4  
CH-4153 Reinach
Tel.: +41-61-717 5555
Telefax: +41-61-717 5500
E-mail: [email protected]

Switzerland

GRUNDFOS Pumpen AG 
Bruggacherstrasse 10 
CH-8117 Fällanden/ZH 
Tel.: +41-1-806 8111 
Telefax: +41-1-806 8115 

Taiwan

GRUNDFOS Pumps (Taiwan) Ltd. 
7 Floor, 219 Min-Chuan Road 
Taichung, Taiwan, R.O.C. 
Phone: +886-4-2305 0868
Telefax: +886-4-2305 0878

Thailand

GRUNDFOS (Thailand) Ltd. 
92 Chaloem Phrakiat Rama 9 Road,
Dokmai, Pravej, Bangkok 10250
Phone: +66-2-725 8999
Telefax: +66-2-725 8998

Turkey

GRUNDFOS POMPA San. ve Tic. Ltd. Sti.
Gebze Organize Sanayi Bölgesi 
Ihsan dede Caddesi,
2. yol 200. Sokak No. 204
41490 Gebze/ Kocaeli
Phone: +90 - 262-679 7979
Telefax: +90 - 262-679 7905
E-mail: [email protected]

Ukraine

ТОВ

  

ГРУНДФОС

 

УКРАЇНА

  

01010 

Київ

Вул

Московська

 8

б

Тел

.:(+38 044) 390 40 50 

Фах

.: (+38 044) 390 40 59

E-mail: [email protected]

United Arab Emirates

GRUNDFOS Gulf Distribution
P.O. Box 16768
Jebel Ali Free Zone
Dubai
Phone: +971-4- 8815 166
Telefax: +971-4-8815 136

United Kingdom
Grundfos Alldos
Dosing & Disinfection

ALLDOS Ltd.
39 Gravelly Industrial Park, Tyburn Road
Birmingham B24 8TG
Phone: +44-121-3283336
Telefax: +44-121-3284332
E-mail: [email protected] 

United Kingdom

GRUNDFOS Pumps Ltd. 
Grovebury Road 
Leighton Buzzard/Beds. LU7 8TL 
Phone: +44-1525-850000 
Telefax: +44-1525-850011 

U.S.A.

GRUNDFOS Pumps Corporation 
17100 West 118th Terrace
Olathe, Kansas 66061
Phone: +1-913-227-3400 
Telefax: +1-913-227-3500 

Usbekistan

Представительство

 

ГРУНДФОС

 

в

 

Ташкенте

700000 

Ташкент

 

ул

.

Усмана

 

Носира

 1-

й

 

тупик

 5

Телефон

: (3712) 55-68-15

Факс

: (3712) 53-36-35

Addresses revised 26.03.2009

Summary of Contents for Oxiperm Pro OCD-162-10

Page 1: ...Oxiperm Pro OCD 162 5 OCD 162 10 Installation and operating instructions GRUNDFOS ALLDOS INSTRUCTIONS...

Page 2: ...ent control and laboratory use EMC requirements Part 1 General requirements EN 954 1 1996 Safety related parts of machinery control systems EN 1050 1996 Principles for risk assessment EN 61326 1 2006...

Page 3: ...ual Inform users of optimum use of the system Warn users of possible residual risks when using the system correctly and identify measures that should be taken to avoid damage Caution users against obv...

Page 4: ...safety related testing 1 8 Safety and monitoring equipment The Oxiperm Pro disinfection system is fitted with the following safety and monitoring equipment cover on the system frame two collecting tr...

Page 5: ...ated clothing In case gas is inhaled move the casualty to a source of fresh air Avoid taking deep breaths Consult a doctor look out for a racing pulse as vasodilating treatment may be required Spillag...

Page 6: ...water With a concentration of approximately 2 g of ClO2 per litre of water the final solution flows as a result of its own hydraulic effect through a pipe overflow located in the middle of the reactio...

Page 7: ...12 Flow meter or contact water meter 14 Dosing line 15 Injection unit for dosing the ClO2 18 Measuring cell for checking the chlorine dioxide concentration in the main line optional 19 Power supply c...

Page 8: ...modules optional The standard system can be extended using modules measuring module for cold and hot water main water up to 50 C pressure 4 bar for connection to the Oxiperm Pro measuring module for...

Page 9: ...ted to the main line and the Oxiperm Pro The mixing module has connections for the following dosing line from the Oxiperm Pro dosing pump to the injection unit in the mixing module hose from tapping s...

Page 10: ...nu selection Cal button Calibration Man button Manual operation Alarm LED Alarm red Caution LED Warning yellow Cal LED Calibration yellow Man LED Manual operation yellow TM03 6901 4506 MAIN MENU PROCE...

Page 11: ...This code is reserved for trained Grundfos Alldos service engineers Access is enabled for 30 minutes after entry The service code is necessary for commissioning See section 5 8 2 Changing the user cod...

Page 12: ...table 1 Note All software menus can be selected from the MAIN MENU using the Up and Down buttons and accessed using OK Press Esc to return to the previous menu level For operating instructions for ea...

Page 13: ...logbook 0 Temperature C or F Measured value 0 pH or redox Measured value 0 CalData logbook 0 Controller ClO2 controller 0 Water flow meter 1 00 100 00 pulses sec Note 5 50 pulses sec 50 or 5 mA 25 A...

Page 14: ...9 3 Displaying the current input value for the water flow meter The value is also displayed if the defined input values are exceeded or not reached a water flow meter malfunction is visible here 3 Tr...

Page 15: ...lations for the prevention of accidents It is not in permanent use by personnel maximum stay two hours Warning Risk of fire and corrosion due to incorrect storage of chemicals Do not store hydrochlori...

Page 16: ...y pressing OK The PROCESS submenu appears in the display Use the Down button to select the LANGUAGE submenu and access it by pressing OK The LANGUAGE submenu appears in the display 5 1 Switching on th...

Page 17: ...OK 3 ABORTION OK Cancel command 4 BACK OK The display returns to the PROCESS submenu Abort ClO2 production 5 ABORTION OK 6 Press OK The chemical pumps are stopped To dilute the undefined contents of...

Page 18: ...ontinuous mode a new production process is started when the reaction vessel is empty In once mode the ClO2 production is stopped when the reaction vessel is empty 5 6 Flushing For automatic flushing s...

Page 19: ...tank is filled with a new batch the dosing pump is switched on again 5 6 3 Starting flushing 1 MAIN MENU SERVICE OK 2 PROCESS OK 3 FLUSHING OK Start flushing 4 START OK 5 Press OK 6 Press OK if the l...

Page 20: ...emoved press Esc or OK to confirm 3 Restart flushing 5 7 Manually ventilating the dosing pump Conditions for ventilation The reservoir tank must contain chlorine dioxide solution The dosing pump must...

Page 21: ...AV T OK Switch daylight sav t off on 7 OFF OK Esc Daylight sav t is switched off 8 DAYLIGHT SAV T OK 9 BEGIN OK 10 TIME OK Use the Up or Down button to set the time daylight sav t begins OK Esc 11 DAT...

Page 22: ...ers Fig 14 Service menu structure TM03 6908 4505 MAIN MENU SERVICE PROCESS STATUS LIST OF EVENTS PRODUCTION ClO2 FLUSHING VENTILATION CYCLES MAINTENANCE START ABORTION HCl NaClO2 MEASUREMENT ClO2 pH R...

Page 23: ...ological order in the CALDATA LOGBOOK Data record 1 is the one that was last saved Data record 2 is the one that was saved before it etc Press OK to display the previous data record Use the Up or Down...

Page 24: ...ded or not reached a fault has occurred for example temperature sensor cable breakage 5 9 2 Displaying the current dosing flow controller type setpoint and other control parameters 1 MAIN MENU SERVICE...

Page 25: ...erivative action time DOS CAP Maximum dosing flow 0 100 the value entered in the CONTROLLER menu under DOSING FLOW INTPU Pulse pause time MIN ON Minimum operating time ClO2 CONTROLLER Y OUT 75 SETPT 0...

Page 26: ...aying the number of ClO2 cycles 1 MAIN MENU SERVICE OK 2 ClO2 PRODUCTION OK 3 CYCLES OK After 9999 cycles the display is reset to 0 5 9 7 Displaying the maintenance date 1 MAIN MENU SERVICE OK 2 ClO2...

Page 27: ...ng the display 1 MAIN MENU SERVICE OK 2 TEST DISPLAY OK The test function is started The display goes completely dark so that each pixel can be checked In addition all LEDs are switched on They light...

Page 28: ...nge is available open it using OK use the Up or Down button to modify and confirm using OK Press Esc to exit the menu 5 10 1 Changing ClO2 alarm values 1 MAIN MENU ALARM OK 2 ClO2 ALARM VALUES OK Fact...

Page 29: ...upward violation Confirm the alarm message An alarm is to be triggered in case of a downward violation 6 DOWNWARD VIOL OK In case the set value is not reached an alarm is triggered and the following...

Page 30: ...e new container and screw the cover back on As soon as the suction line is fully inserted in the container the system switches back on The alarm message is confirmed automatically 8 Reset the chemical...

Page 31: ...t water addition after process start K1 not reached in time Call Service Check the solenoid valve in the TEST RELAY menu a Filter in solenoid valve clogged or faulty solenoid valve Check the solenoid...

Page 32: ...l b Temperature sensor cable Check the temperature sensor cable Call Service to replace c Water temperature higher lower than measuring range Check the water temperature d Temperature measuring range...

Page 33: ...suring cell Vent the measuring cell 21 Dosing time ClO2 exceeded ClO2 production proceeds Alarm relay activated Controller stops ClO2 dosing pump until fault is eliminated Controller attempts to opera...

Page 34: ...easuring cell for setpoint and combined controllers only Check the measuring cell Call Service to replace the measuring cell 28 Reactor control fault Plausibility check float switch in the reactor ClO...

Page 35: ...ro operates in 60 Hz mode check if the multifunction valve is set to 6 bars at the overflow side See also the installation and operating instructions for the multifunction valve Overdosing of chlorine...

Page 36: ...ton to set the mg l value to the reference value that was determined OK The control system assigns the reference value to the current signal The result is represented geometrically When the current in...

Page 37: ...he pH electrode in the glass jar containing the second buffer solution for example 7 00 pH 16 Select the buffer value of the buffer solution in which the electrode is immersed for example 7 00 pH The...

Page 38: ...the main line by the offset value 10 Remove the redox electrode from the buffer solution and rinse with water 11 Screw the redox electrode back into the measuring cell 12 Turn on the measuring cell wa...

Page 39: ...K Esc The controller is switched off The dosing pump stops An emergency stop may also be performed via the higher level control system The service code is required to continue in manual operation set...

Page 40: ...8 l h Maximum back pressure for ClO2 dosing pump 5 g h DMI 50Hz OCD 162 5 D G DMI 60Hz OCD 162 5 D H DDI 50Hz OCD 162 5 P G H DDI 60Hz OCD 162 5 P G H 9 bar 6 bar 10 bar 10 bar OCD 162 5D G 162 005 1...

Page 41: ...dilution water bleeding For types see the Grundfos Alldos data booklet Hose connection for dilution water at the solenoid valve Hose PE 6 9 mm or pipe PVC 10 12 pipe G 1 4 Flow meter and cable instead...

Page 42: ...evel Switching input K4 Reactor water supply to level K4 Switching input K5 Reservoir tank level batch Empty signal Switching input K6 Reservoir tank level batch Maximum level Switching input K7 HCl c...

Page 43: ...e version dated January 1997 valid since 1st January 1997 TrinkwV 2001 Drinking water ordinance valid since January 2003 Accessories to be purchased Available from Grundfos Alldos 1 Container with dil...

Page 44: ...ith drill holes TM03 6924 4506 1910 mm 765 mm 765 mm 328 mm 1145 mm 500 mm 10 5 mm 430 mm 1400 mm 250 mm 190 mm NaClO2 HCL 250 mm 430 mm max 1400 mm 765 mm max 1910 mm max 1145 mm min 190 mm 328 mm 10...

Page 45: ...Pro to the nearest Grundfos Alldos company TM03 6959 4506 Pos Components 2 Solenoid valve 5 NaClO2 chemical pump 6 HCl chemical pump 7 Reaction vessel 8 Reservoir tank with drain cock 10 Activated car...

Page 46: ...46...

Page 47: ...otanda Metalion Bldg 5F 5 21 15 Higashi gotanda Shiagawa ku Tokyo 141 0022 Japan Phone 81 35 448 1391 Telefax 81 35 448 9619 Korea GRUNDFOS Pumps Korea Ltd 6th Floor Aju Building 679 5 Yeoksam dong Ka...

Page 48: ...www grundfosalldos com Being responsible is our foundation Thinking ahead makes it possible Innovation is the essence 15 710168 V4 0 Repl 15 710168 V3 0 GB 96772142 0309 Repl 96772142 0208...

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