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4

1.4 Obligations

 

of the operator

The owner

 

of the building or the operator of the 

Oxiperm Pro

 

disinfection system is responsible for the following:

Consider this manual to be part of the product and ensure 
that it is kept clearly accessible in the immediate vicinity of 
the system for the entire service life of the system.

Meet the installation requirements specified by the 
manufacturer (required water connections and fittings, 
environmental conditions, electrical connection, protective 
tube for dosing line (if necessary), audible or optical warning 
device for alarm messages (if necessary)). See section 

4.1 Planning installation

.

Ensure that water lines and fixings are regularly checked, 
serviced and maintained.

Obtain official approval for storing chemicals, if necessary.

Instruct

 

users in the operation of the system.

Ensure that the labels supplied by the manufacturer with the 
system are clearly displayed in the installation location. For 
illustration, see section 

10. Photos

.

Provide the user code for the operating software only to users 
who have received appropriate technical training.

Ensure that the regulations for the prevention of accidents are 
observed in the installation location (German GUV-V D05 
regulation for the prevention of accidents, "Chlorination of 
Water" dated January 1997).

Provide all users and service personnel with protective 
clothing in accordance with GUV-V D05 (face mask, gloves, 
protective apron).

If the system has been ordered without a dosing pump, the 
operator must provide an external dosing pump prior to 
installation. This may only be connected to the 

Oxiperm Pro

 

disinfection system by authorised and qualified personnel 
from Grundfos Alldos.

1.5 Maintenance and service personnel

The system may only be maintained and serviced by authorised 
service personnel from Grundfos Alldos.

1.6 Correct usage

The 

Oxiperm Pro

 disinfection system is used to mix a diluted 

chlorine dioxide solution from 7.5 % sodium chlorite and 9 % 
hydrochloric acid. In accordance with the conditions described in 
this manual, it is used to dose the chlorine dioxide solution 
produced continuously or non-continuously into the (drinking) 
water line of a building or to introduce it into a swimming pool, 
process water, wastewater or other industrial system for water 
disinfection.

1.7 Inappropriate usage

Applications other than those listed in section 

1.6 Correct usage

 

are not in accordance with the intended use and are not 
permitted. The manufacturer, Grundfos Alldos, accepts no liability 
for any damage resulting from incorrect use.
The system comprises state-of-the-art components and has 
undergone safety-related testing.

1.8 Safety and monitoring equipment

The 

Oxiperm Pro

 disinfection system is fitted with the following 

safety and monitoring equipment:

cover on the system frame

two collecting trays for the two chemical containers

safety/multi-function valve at the dosing pump

solenoid valve at the dilution water inlet

volumetric accumulator and activated carbon filter for ClO

2

 

gas that escapes from the reactor

alarm functions in the control system.

1.9 Chemicals

1.9.1 Chlorine dioxide concentration

In the reactor of the 

Oxiperm Pro

 disinfection system, diluted 

sodium chlorite and diluted hydrochloric acid are mixed to create 
a chlorine dioxide concentration of approximately 2 g per litre of 
water. The system doses the diluted chlorine dioxide solution 
according to the disinfection requirement into the main line to be 
disinfected. According to the German drinking water ordinance 
(TrinkwV 2001), the chlorine dioxide concentration in drinking 
water must not exceed a maximum of 0.4 mg per litre of water. 
The following safety instructions must be observed:

1.9.2 Storing chemicals

Chemicals must be stored in the appropriately marked 
original plastic containers (20 to 33 litres).

Do not store chemicals near grease, flammable substances, 
oils, oxidising substances, acids or salts.

Empty and full containers must be kept closed, especially in 
areas where national regulations for the prevention of 
accidents apply to storage (German GUV-V D05).

Warning

Unauthorised structural modifications to the 
system may result in serious damage to 
equipment and personal injury. 

It is forbidden to dismantle, modify, change the 
structure of, bridge, remove, bypass or disable 
components, including safety equipment.

Warning

Risk of explosion when using chemicals in too 
high a concentration.

Only use sodium chlorite in a diluted 
concentration of 7.5 % by weight in accordance 
with DIN EN 938.

Only use hydrochloric acid in a diluted 
concentration of 9.0 % by weight in accordance 
with DIN EN 939.

The safety data sheets from the supplier must be 
observed. 

Warning

Risk of explosion and serious damage to 
equipment and personal injury as a result of 
operating faults

 

due to confusing the chemical 

containers or suction lances.

Do not confuse the containers. 
Observe the red and blue markings on chemical 
pumps, suction lances and chemical containers: 
Red = HCl, blue = NaClO

2

.

Warning

Risk of burns when skin and clothing come into 
contact with sodium chlorite and hydrochloric 
acid.

Affected skin and clothing must be washed 
immediately in water.

Warning

Risk of irritation to eyes, respiratory system and 
skin if chlorine dioxide is inhaled.

When changing the chemical containers, wear 
protective clothing in accordance with 
regulations for the prevention of accidents 
(German GUV-V D05, "Chlorination of Water" 
dated January 1997).

Summary of Contents for Oxiperm Pro OCD-162-10

Page 1: ...Oxiperm Pro OCD 162 5 OCD 162 10 Installation and operating instructions GRUNDFOS ALLDOS INSTRUCTIONS...

Page 2: ...ent control and laboratory use EMC requirements Part 1 General requirements EN 954 1 1996 Safety related parts of machinery control systems EN 1050 1996 Principles for risk assessment EN 61326 1 2006...

Page 3: ...ual Inform users of optimum use of the system Warn users of possible residual risks when using the system correctly and identify measures that should be taken to avoid damage Caution users against obv...

Page 4: ...safety related testing 1 8 Safety and monitoring equipment The Oxiperm Pro disinfection system is fitted with the following safety and monitoring equipment cover on the system frame two collecting tr...

Page 5: ...ated clothing In case gas is inhaled move the casualty to a source of fresh air Avoid taking deep breaths Consult a doctor look out for a racing pulse as vasodilating treatment may be required Spillag...

Page 6: ...water With a concentration of approximately 2 g of ClO2 per litre of water the final solution flows as a result of its own hydraulic effect through a pipe overflow located in the middle of the reactio...

Page 7: ...12 Flow meter or contact water meter 14 Dosing line 15 Injection unit for dosing the ClO2 18 Measuring cell for checking the chlorine dioxide concentration in the main line optional 19 Power supply c...

Page 8: ...modules optional The standard system can be extended using modules measuring module for cold and hot water main water up to 50 C pressure 4 bar for connection to the Oxiperm Pro measuring module for...

Page 9: ...ted to the main line and the Oxiperm Pro The mixing module has connections for the following dosing line from the Oxiperm Pro dosing pump to the injection unit in the mixing module hose from tapping s...

Page 10: ...nu selection Cal button Calibration Man button Manual operation Alarm LED Alarm red Caution LED Warning yellow Cal LED Calibration yellow Man LED Manual operation yellow TM03 6901 4506 MAIN MENU PROCE...

Page 11: ...This code is reserved for trained Grundfos Alldos service engineers Access is enabled for 30 minutes after entry The service code is necessary for commissioning See section 5 8 2 Changing the user cod...

Page 12: ...table 1 Note All software menus can be selected from the MAIN MENU using the Up and Down buttons and accessed using OK Press Esc to return to the previous menu level For operating instructions for ea...

Page 13: ...logbook 0 Temperature C or F Measured value 0 pH or redox Measured value 0 CalData logbook 0 Controller ClO2 controller 0 Water flow meter 1 00 100 00 pulses sec Note 5 50 pulses sec 50 or 5 mA 25 A...

Page 14: ...9 3 Displaying the current input value for the water flow meter The value is also displayed if the defined input values are exceeded or not reached a water flow meter malfunction is visible here 3 Tr...

Page 15: ...lations for the prevention of accidents It is not in permanent use by personnel maximum stay two hours Warning Risk of fire and corrosion due to incorrect storage of chemicals Do not store hydrochlori...

Page 16: ...y pressing OK The PROCESS submenu appears in the display Use the Down button to select the LANGUAGE submenu and access it by pressing OK The LANGUAGE submenu appears in the display 5 1 Switching on th...

Page 17: ...OK 3 ABORTION OK Cancel command 4 BACK OK The display returns to the PROCESS submenu Abort ClO2 production 5 ABORTION OK 6 Press OK The chemical pumps are stopped To dilute the undefined contents of...

Page 18: ...ontinuous mode a new production process is started when the reaction vessel is empty In once mode the ClO2 production is stopped when the reaction vessel is empty 5 6 Flushing For automatic flushing s...

Page 19: ...tank is filled with a new batch the dosing pump is switched on again 5 6 3 Starting flushing 1 MAIN MENU SERVICE OK 2 PROCESS OK 3 FLUSHING OK Start flushing 4 START OK 5 Press OK 6 Press OK if the l...

Page 20: ...emoved press Esc or OK to confirm 3 Restart flushing 5 7 Manually ventilating the dosing pump Conditions for ventilation The reservoir tank must contain chlorine dioxide solution The dosing pump must...

Page 21: ...AV T OK Switch daylight sav t off on 7 OFF OK Esc Daylight sav t is switched off 8 DAYLIGHT SAV T OK 9 BEGIN OK 10 TIME OK Use the Up or Down button to set the time daylight sav t begins OK Esc 11 DAT...

Page 22: ...ers Fig 14 Service menu structure TM03 6908 4505 MAIN MENU SERVICE PROCESS STATUS LIST OF EVENTS PRODUCTION ClO2 FLUSHING VENTILATION CYCLES MAINTENANCE START ABORTION HCl NaClO2 MEASUREMENT ClO2 pH R...

Page 23: ...ological order in the CALDATA LOGBOOK Data record 1 is the one that was last saved Data record 2 is the one that was saved before it etc Press OK to display the previous data record Use the Up or Down...

Page 24: ...ded or not reached a fault has occurred for example temperature sensor cable breakage 5 9 2 Displaying the current dosing flow controller type setpoint and other control parameters 1 MAIN MENU SERVICE...

Page 25: ...erivative action time DOS CAP Maximum dosing flow 0 100 the value entered in the CONTROLLER menu under DOSING FLOW INTPU Pulse pause time MIN ON Minimum operating time ClO2 CONTROLLER Y OUT 75 SETPT 0...

Page 26: ...aying the number of ClO2 cycles 1 MAIN MENU SERVICE OK 2 ClO2 PRODUCTION OK 3 CYCLES OK After 9999 cycles the display is reset to 0 5 9 7 Displaying the maintenance date 1 MAIN MENU SERVICE OK 2 ClO2...

Page 27: ...ng the display 1 MAIN MENU SERVICE OK 2 TEST DISPLAY OK The test function is started The display goes completely dark so that each pixel can be checked In addition all LEDs are switched on They light...

Page 28: ...nge is available open it using OK use the Up or Down button to modify and confirm using OK Press Esc to exit the menu 5 10 1 Changing ClO2 alarm values 1 MAIN MENU ALARM OK 2 ClO2 ALARM VALUES OK Fact...

Page 29: ...upward violation Confirm the alarm message An alarm is to be triggered in case of a downward violation 6 DOWNWARD VIOL OK In case the set value is not reached an alarm is triggered and the following...

Page 30: ...e new container and screw the cover back on As soon as the suction line is fully inserted in the container the system switches back on The alarm message is confirmed automatically 8 Reset the chemical...

Page 31: ...t water addition after process start K1 not reached in time Call Service Check the solenoid valve in the TEST RELAY menu a Filter in solenoid valve clogged or faulty solenoid valve Check the solenoid...

Page 32: ...l b Temperature sensor cable Check the temperature sensor cable Call Service to replace c Water temperature higher lower than measuring range Check the water temperature d Temperature measuring range...

Page 33: ...suring cell Vent the measuring cell 21 Dosing time ClO2 exceeded ClO2 production proceeds Alarm relay activated Controller stops ClO2 dosing pump until fault is eliminated Controller attempts to opera...

Page 34: ...easuring cell for setpoint and combined controllers only Check the measuring cell Call Service to replace the measuring cell 28 Reactor control fault Plausibility check float switch in the reactor ClO...

Page 35: ...ro operates in 60 Hz mode check if the multifunction valve is set to 6 bars at the overflow side See also the installation and operating instructions for the multifunction valve Overdosing of chlorine...

Page 36: ...ton to set the mg l value to the reference value that was determined OK The control system assigns the reference value to the current signal The result is represented geometrically When the current in...

Page 37: ...he pH electrode in the glass jar containing the second buffer solution for example 7 00 pH 16 Select the buffer value of the buffer solution in which the electrode is immersed for example 7 00 pH The...

Page 38: ...the main line by the offset value 10 Remove the redox electrode from the buffer solution and rinse with water 11 Screw the redox electrode back into the measuring cell 12 Turn on the measuring cell wa...

Page 39: ...K Esc The controller is switched off The dosing pump stops An emergency stop may also be performed via the higher level control system The service code is required to continue in manual operation set...

Page 40: ...8 l h Maximum back pressure for ClO2 dosing pump 5 g h DMI 50Hz OCD 162 5 D G DMI 60Hz OCD 162 5 D H DDI 50Hz OCD 162 5 P G H DDI 60Hz OCD 162 5 P G H 9 bar 6 bar 10 bar 10 bar OCD 162 5D G 162 005 1...

Page 41: ...dilution water bleeding For types see the Grundfos Alldos data booklet Hose connection for dilution water at the solenoid valve Hose PE 6 9 mm or pipe PVC 10 12 pipe G 1 4 Flow meter and cable instead...

Page 42: ...evel Switching input K4 Reactor water supply to level K4 Switching input K5 Reservoir tank level batch Empty signal Switching input K6 Reservoir tank level batch Maximum level Switching input K7 HCl c...

Page 43: ...e version dated January 1997 valid since 1st January 1997 TrinkwV 2001 Drinking water ordinance valid since January 2003 Accessories to be purchased Available from Grundfos Alldos 1 Container with dil...

Page 44: ...ith drill holes TM03 6924 4506 1910 mm 765 mm 765 mm 328 mm 1145 mm 500 mm 10 5 mm 430 mm 1400 mm 250 mm 190 mm NaClO2 HCL 250 mm 430 mm max 1400 mm 765 mm max 1910 mm max 1145 mm min 190 mm 328 mm 10...

Page 45: ...Pro to the nearest Grundfos Alldos company TM03 6959 4506 Pos Components 2 Solenoid valve 5 NaClO2 chemical pump 6 HCl chemical pump 7 Reaction vessel 8 Reservoir tank with drain cock 10 Activated car...

Page 46: ...46...

Page 47: ...otanda Metalion Bldg 5F 5 21 15 Higashi gotanda Shiagawa ku Tokyo 141 0022 Japan Phone 81 35 448 1391 Telefax 81 35 448 9619 Korea GRUNDFOS Pumps Korea Ltd 6th Floor Aju Building 679 5 Yeoksam dong Ka...

Page 48: ...www grundfosalldos com Being responsible is our foundation Thinking ahead makes it possible Innovation is the essence 15 710168 V4 0 Repl 15 710168 V3 0 GB 96772142 0309 Repl 96772142 0208...

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