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9. I will not operate models with pyrotechnics (any device
that explodes, burns, or propels a projectile of any kind).

RADIO CONTROL
1. I will have completed a successful radio equipment ground
check before the first flight of a new or repaired model.

2. I will not fly my model aircraft in the presence of
spectators until I become a qualified flier, unless assisted by
an experienced helper.

3. I will perform my initial turn after takeoff away from the pit
or spectator areas, and I will not thereafter fly over pit or
spectator areas, unless beyond my control.

4. I will operate my model using only radio control
frequencies currently allowed by the Federal Communications
Commission.

❏ 

1. Fuelproof all areas exposed to fuel or exhaust

residue such as the engine plate, firewall, wing
saddle area, etc.

❏ 

2. Check the C.G. according to the measurements

provided in the manual.

❏ 

3. Be certain the battery and receiver are securely

mounted in the fuse. Simply stuffing them into place
with foam rubber is not sufficient.

❏ 

4. Extend your receiver antenna and make sure it has a

strain relief inside the fuselage to keep tension off the
solder joint inside the receiver.

❏ 

5. Balance your model 

laterally as explained in the

instructions.

❏ 

6. Use threadlocking compound to secure critical

fasteners such as the set screws that secure wheel
collars, screws that hold the carburetor arm (if
applicable), screw-lock pushrod connectors, etc.

❏ 

7. Add a drop of oil to the axles so the wheels will

turn freely.

❏ 

8. Make sure all hinges are securely glued in place.

❏ 

9. Reinforce holes for screws with thin CA where

appropriate (servo mounting screws, control horn
screws, etc.).

❏ 

10. Confirm that all controls operate in the correct direction

and the throws are set up according to the manual.

❏ 

11. Make sure there are silicone retainers on all the

clevises and that all servo arms are secured to the
servos with the screws included with your radio.

❏ 

12. Secure the connection between your battery pack

and the on/off switch with vinyl tape, heat shrink
tubing or special clips suitable for that purpose.

❏ 

13. Make sure any servo extension cords you may have

used do not interfere with other systems (servo arms,
pushrods, etc.).

❏ 

14. Secure the pressure tap (if used) to the muffler with

high  temp RTV silicone, thread locking compound or
J.B. Weld.

❏ 

15. Make sure the fuel lines are connected and are not kinked.

❏ 

16. Use an incidence meter to check the wing for twists

and attempt to correct before flying.

❏ 

17. Balance your propeller (and spare propellers).

❏ 

18. Tighten the propeller nut and spinner.

❏ 

19. Place your name, address, AMA number and

telephone number on or inside your model.

❏ 

20. Cycle your receiver battery pack (if necessary) and

make sure it is fully charged.

❏ 

21. If you wish to photograph your model, do so before

your first flight.

❏ 

22. Range check your radio when you get to the flying field.

The Old Timer 40 is a great-flying model that flies smoothly
and predictably. The Old Timer 40 does not, however,
possess the self-recovery characteristics of a primary R/C
trainer and should be flown only by experienced R/C pilots.

CAUTION (THIS APPLIES TO ALL R/C AIRPLANES): If,
while flying, you notice any unusual sounds, such as a
low-pitched  “buzz,” this may indicate control surface
flutter. Flutter is the rapid back and forth movement of the
control surfaces. Because flutter can quickly destroy
components of your airplane, any time you detect flutter
you must immediately cut the throttle and land the
airplane! Check all servo grommets for deterioration (this
may indicate which surface fluttered), and make sure all
pushrod linkages are secure and free of play. If the control
surface fluttered once, it probably will flutter again under
similar circumstances unless you can eliminate the free-
play or flexing in the linkages. Here are some things
which can cause flutter: Excessive hinge gap; Not
mounting control horns solidly; Poor fit of clevis pin in
horn; Side-play of pushrod in guide tube caused by tight
bends; Poor fit of Z-bend in servo arm; Insufficient glue
used when gluing in the elevator joiner wire; Excessive
play or  backlash in servo gears; and Insecure servo
mounting.

FLYING

During the last few moments of preparation your mind
may be elsewhere anticipating the excitement of the first
flight. Because of this, you may be more likely to overlook
certain checks and procedures that should be performed
before the model is flown. To help avoid this, a checklist is
provided to make sure these important areas are not
overlooked. Many are covered in the instruction manual,
so where appropriate, refer to the manual for complete
instructions. Be sure to check the items off as they are
completed (that’s why it’s called a 

check list!).

CHECK LIST

42

Summary of Contents for Old Timer

Page 1: ...led product By the act of using the user assembled product the user accepts all resulting liability If the buyer is not prepared to accept the liability associated with the use of this product the buy...

Page 2: ...ff 43 Flight 43 Landing 43 TWO VIEW Back Cover Page FUSE WING PLANS Center Pull Out Section The Great Planes Old Timer 40 is a very gentle easy to fly plane The classic lines of the Old Timer 40 will...

Page 3: ...g programs and instructors are available at AMA club sites to help you get started the right way Contact the AMA at the address or toll free phone number below This is the list of hardware and accesso...

Page 4: ...ocker GPMR6060 Denatured alcohol for epoxy clean up Non elastic monofilament or Kevlar fishing line for stab alignment Felt Tip marker TOPQ2510 Razor plane Small metal file Rotary tool such as Dremel...

Page 5: ...you use only 30 minute or 45 minute epoxy because you will need the working time and or the additional strength Photos and sketches are placed before the step they refer to Frequently you can study ph...

Page 6: ...6 DIE PATTERNS...

Page 7: ...7 DIE PATTERNS...

Page 8: ...stick trim and pin the elevator joiner over the plan 5 From one of the 1 4 x 1 2 x 30 6 4mm x 12 7mm x 762mm balsa sticks cut the two elevator LE halves so that they fit tight against the elevator jo...

Page 9: ...the strip onto the previously installed strip Note If you work quickly the previous strip will still be wet on the outside This will accelerate the CA securing the strips to one another immediately I...

Page 10: ...and 220 grit sandpaper to sand the entire top and bottom surface of the stab elevator flat and even Be careful while sanding so that you do not over thin any one particular area of the stab elevator...

Page 11: ...articular area of the fin rudder or gouge the ribs by snagging the sandpaper on them 8 Round all edges of the fin rudder to the shape shown on the cross section on the plan 9 Cut the outer frame betwe...

Page 12: ...after the airplane is covered 6 Lay the rudder over the fuse plan and mark the location for the tailgear wire 7 Drill a 3 32 2 4mm hole 3 4 19mm deep at the centerline of the rudder LE at the mark you...

Page 13: ...tor 4 Lay the rudder over the plan and mark the cutout on the LE for the elevator joiner Use a razor saw or hobby knife to cut the LE for the elevator joiner 5 Temporarily attach the rudder to the fin...

Page 14: ...TE in position over the plan 9 Pin the wing ribs to the building board 10 With the ribs and wing spar flat against the building board use thin CA to glue the bottom main spar and shear web to the ribs...

Page 15: ...Pull the sheet down making sure it contacts the surface of each rib and the sub LE Hold it in place until the CA has cured Hint To help apply even pressure on the sheet while pulling it over the sub...

Page 16: ...the CA has cured apply a bead of medium CA to the top of each wing rib along the sub LE and the wing dowel support Pull the sheet down making sure it contacts the surface of each rib and the sub LE Ho...

Page 17: ...wood main spars so any warps will counteract each other 3 Position one of the main spars over the plan and pin it to the building board Because the wing uses a center shear web the main spar can only...

Page 18: ...d on the front of the ribs 11 Use a sanding bar with 150 grit sandpaper to sand the top of the sub LE flush with the top of the ribs and the top of the ribs with the wing spar 12 From one of the 1 16...

Page 19: ...CA to the bottom of each wing rib and along the sub LE Pull the sheet down making sure it contacts the surface of each rib and the sub LE Hold it in place until the CA has cured 5 Trim the 1 16 x 1 1...

Page 20: ...the wing tip as shown on the plan 17 Use a Power Plane and sanding bar to blend the LE TE and wing tip braces into the wing tip Round the edge of the wing tip 18 Return to step 1 Build The Left Wing P...

Page 21: ...lue the wing bolt plate centered on the top of the wing TE The aft edge of the plate should be flush with the TE of the wing 6 From the 1 4 x 4 6 4mm x 101 6mm hardwood dowel cut two wing dowels 1 7 8...

Page 22: ...side to remove any excess glue and smooth out the joints 8 Go back to step 5 and assemble the second fuse side 9 Place the two fuse sides together and check that they match up all the way around If t...

Page 23: ...he fuse side Do not glue the formers to the fuse side They are only to position the cross braces at this time 17 Draw a line perpendicular to the bottom edge of the fuselage 2 3 4 69 8mm from the aft...

Page 24: ...and pin it to the plan 5 Pull the fuse sides together at former F4 F5 and F6 Tape the sides together and pin the formers to the building board aligning the mark at the bottom of each former with the...

Page 25: ...tray to the firewall fuse sides and formers F2 and F3 12 Glue the die cut 3 ply forward top tray FTT to the back of the firewall fuse sides and former F2 13 Glue the die cut 3 ply instrument panel IP...

Page 26: ...h the top of the sheet If it is not trim the notch slightly until the rail fits properly Use 6 minute epoxy to glue the landing gear rail to the fuse side and the front of former F2 Wipe off any exces...

Page 27: ...50 50 mixture of microballoons and epoxy 10 After the filler has cured cut off the pushrod tubes flush with the fuse side and use a sanding bar to sand the outer pushrod tubes and filler flush with th...

Page 28: ...Important Do not allow the wing to shift during this procedure 4 Remove the wing and use a 17 64 6 7mm drill bit to enlarge the holes in the wing only 5 Use a 1 4 20 tap to cut threads into the wing...

Page 29: ...up with the stab TE and the fin base must be against the stab Trim and sand the top of the fin LE so that it is flush with the top of the aft fuse deck 5 Sight down the fin checking that it is in lin...

Page 30: ...gear rail with the landing gear straps and four 2 x 3 8 screws 1 Trim one matching set of wheel pant halves along the molded cut lines You can use a hobby knife to carefully score along the cut lines...

Page 31: ...retainer over the landing gear see the following step Then securely attach the wheel pant to the landing gear with the nylon landing gear strap and two 2 x 3 8 sheet metal screws Remove the two screw...

Page 32: ...y 1 2 12 7mm square fairing doublers flush with the top of the fairing Sand the doublers flush with the edges of the landing gear fairing 2 Use a sanding bar to round the leading and trailing edge of...

Page 33: ...g it to fully harden before mounting the engine 4 Set the engine in position and mark the firewall for the throttle pushrod inline with the throttle arm Remove the engine and drill a 3 16 hole at the...

Page 34: ...removing the wing 7 Wrap the receiver and receiver battery in 1 4 foam rubber not included 8 Temporarily position the receiver and receiver battery on the fuse bottom Later the receiver battery may b...

Page 35: ...servo and install the brass screw lock pushrod connector on the throttle servo arm and secure it with a nylon retainer 7 Slide the screw lock pushrod connector onto the throttle pushrod Install the t...

Page 36: ...an open structure The procedure that was used to cover the Old Timer 40 uses a template made from paper for the white and transparent blue covering The transparent blue template was drawn approximatel...

Page 37: ...ge slots in the elevator and stab Also cut the covering from the groove for the tailgear wire 2 Reinstall the CA hinges in the elevator without glue INSTALLING CA HINGES The hinge material supplied in...

Page 38: ...Slide a silicone clevis retainer over the pushrod and reinstall the clevises If you removed the servos receiver receiver battery and receiver switch reinstall them 2 Make a strain relief from a cut of...

Page 39: ...tain the control surfaces have remained centered Adjust if necessary Use a Great Planes AccuThrow or a ruler to accurately measure and set the control throw of each control surface as indicated in the...

Page 40: ...IMPORTANT If you found it necessary to add any weight recheck the C G after the weight has been installed No matter if you fly at an AMA sanctioned R C club site or if you fly somewhere on your own yo...

Page 41: ...gravel or sand the propeller may throw such material in your face or eyes Keep your face and body as well as all spectators away from the plane of rotation of the propeller as you start and run the en...

Page 42: ...icone thread locking compound or J B Weld 15 Make sure the fuel lines are connected and are not kinked 16 Use an incidence meter to check the wing for twists and attempt to correct before flying 17 Ba...

Page 43: ...ing various maneuvers and making mental notes or having your assistant write them down of what trim or C G changes may be required to fine tune the model so it flies the way you like Mind your fuel le...

Page 44: ...TWO VIEW DRAWING Use copies of this page to plan your trim scheme...

Page 45: ...B C...

Page 46: ...D A...

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