Gorilla Playsets 1500KWR Manual Download Page 11

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Sandbox Seats/Name Plate.................................................................................. Step 77

Tic Tac Toe Assembly/Installation………………………………..……............... Steps 78-79

Rock Wall Rope..................................................................................................... Step 80

Safety Handles (Lower Level) and Safety Handles (Upper Level)................. Steps 81-82

Steering Wheel...................................................................................................... Step 83

Telescope.............................................................................................................. Step 84

Hanging the Swings............................................................................................... Step 85

Ground Stakes....................................................................................................... Step 86

Scoop Slide........................................................................................................... Step 87

Part II Clatter Bridge and Tower

Attaching T-Nuts to the Corner Posts...................................................................... Step 1

Framing the Tower.............................................................................................. Steps 2-7

Deck Spacers, Front Face Board and Deck Boards......................................... Steps 8-10

Rear Bottom Panel Board...................................................................................... Step 11

Panel Slats............................................................................................................ Step 12

Bridge Rails and Slats.................................................................................... Steps 13-15

Bridge Deck Assembly and Installation.......................................................... Steps 16-20

Wood Roof Assembly..................................................................................... Steps 21-26

Wave Slide Installation.......................................................................................... Step 27

Leftover Parts List............................................................................................... Page 168

Appendix:

Chimney and Dormer Instructions, Clatter bridge mesh Instructions, etcetera...Page 169

PLEASE READ OWNER’S MANUAL CAREFULLY

BEFORE STARTING ASSEMBLY!

TABLE OF CONTENTS

Summary of Contents for 1500KWR

Page 1: ...w gorillaplaysets com Malibu Treasure Trove II Model 1500KWR BOXES 1501 1504 1506N 1509N 1509W 1528 1529 1515 Rad Ride 7 Box Bagged 14 Scoop Slide Slide Box Amber Post Option BOXES 1519 1533 1534 1522...

Page 2: ...at are missing or damaged is to use our Quick Response Center located at www gorillaplaysets com support DO NOT RETURN THIS PRODUCT TO THE RETAILER OR CONTACT THE RETAILER DIRECTLY THE RETAILER DOES N...

Page 3: ...structions for proper maintenance can be found on Gorilla s website Imperfections or conditions that develop because of a failure to properly maintain the swing set are not covered by this warranty Go...

Page 4: ...s and screw heads should be checked regularly for tightness The ground ladder rope ladder slide swings and other areas where children spend a majority of their playtime should be checked more frequent...

Page 5: ..._____________ Address __________________________________________________________________________________________________ Comments ______________________________________________________________________...

Page 6: ...THIS PAGE INTENTIONALLY LEFT BLANK...

Page 7: ...in sealant is available online here http www gorillaplaysets com Playground Sealant p 10 0003 htm Oil based stain or water based stain may be used Should you choose to use other stain we suggest askin...

Page 8: ...manuals html Click on your specific model http www gorillaplaysets com Warranty s 82 htm NOTE Your children s safety is our 1 concern Observing the following statements and warnings reduces the likeli...

Page 9: ...l 1500KWR BOXES 1501 1504 1506N 1509N 1509W 1528 1529 1515 Rad Ride 7 Box Bagged 14 Scoop Slide Slide Box REV 2 18 2016 Amber Post Option BOXES 1519 1533 1534 1522 Timber Shield Post Option BOXES X2 X...

Page 10: ...embly Installation Steps 18 19 Adding T Nuts to Upper Level Corner Posts Step 20 Framing Upper Level Deck Steps 21 30 Mounting Upper Level Deck Steps 31 36 Assembling and attaching Rad Ride Tube Slide...

Page 11: ...g T Nuts to the Corner Posts Step 1 Framing the Tower Steps 2 7 Deck Spacers Front Face Board and Deck Boards Steps 8 10 Rear Bottom Panel Board Step 11 Panel Slats Step 12 Bridge Rails and Slats Step...

Page 12: ...children to never run up a slide as this increases their chances of falling The parents should have the children dress appropriately with well fitting shoes Loose clothing such as scarves and ponchos...

Page 13: ...excessive wear is found Contact us for warranted replacement parts Swing chains rings ropes etcetera should always be fastened to a rotating swing hanger NEVER attach a chain ring rope etcetera to a...

Page 14: ...oose fill surfacing materials are acceptable Surfacing materials are acceptable such as the types and depths shown in the table Fall Heights and Materials Type Of Material 6 in depth 9 in depth 12 in...

Page 15: ...re the ground around the outside edges of the sandbox boards on the high side of the fort This is the area that will be dug in Make sure to score deep enough the scored lines will be your digging temp...

Page 16: ...parts that are structurally defective We use a high quality lumber in our structures however you should inspect each part for splinters or rough spots and sand them smooth to prevent injury After fami...

Page 17: ...s EXAMPLE OF OFFSET HOLES UP EXAMPLE OF OFFSET HOLES DOWN Counter sunk holes Many of the parts that will be used have counter sunk holes A counter sunk hole is one that surrounds one side of a through...

Page 18: ...nut until the face of the T nut is flush to the wood This picture shows the T nut inserted and installed flush to the wood This picture shows an end view of the T nut installed flush to the wood WARNI...

Page 19: ...RST STEP IN OUR ASSEMBLY INSTRUCTIONS IS TO INSERT T NUTS INTO THE CORNER POSTS A T NUT IS A FASTENER WHICH IS THREADED ON THE INSIDE AND IT FUNCTIONS JUST LIKE A STANDARD HEX NUT YOU INSERT THE T NUT...

Page 20: ...rt to fit into a certain area of the play set B We need the designation to be simple The 3600 is the length of the board It means the board is 36 inches long If the code were 3625 then the board is 36...

Page 21: ...2 x 4 board installation shown below Place the board into position Spot Drill through the holes in the 2 x 4 board into the corner posts with an 11 64 drill bit Remove the 2 x 4 board Continue Exampl...

Page 22: ...r is 125 lbs Maximum Allowable swinging weight for a three position swing 1 The maximum allowable swinging weight at each Swing Belt position is 150 lbs 2 The maximum allowable swinging weight at the...

Page 23: ...your new playset before getting started SITE PLAN Playset height 13 feet 1 5 8 inches Deck heights 5 feet and 7 feet Swing Beam height 7 feet 7 1 2 inches Approximate assembly time 16 18 hours 6 foot...

Page 24: ...ep 72 ___ Hand Saw KIT CONTENTS Swings Slides Accessories ___ Qty Description ___ 2 Swingbelt w Chains ___ 1 Trapeze Bar w Chains ___ 1 Wave Slide ___ 1 Scoop Slide 14 ___ 1 Rad Ride Tube Slide ___ 10...

Page 25: ...WASHER QTY 34 3 8 WASHER QTY 31 5 16 X 1 1 2 HEX BOLT QTY 8 5 16 X 4 1 2 HEX BOLT QTY 14 9 1 4 3 2 5 6 7 8 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1...

Page 26: ...N BE USED TO MATCH BOLT AND SCREW SIZES 5 16 X 3 1 2 3 8 x 9 CARRIAGE BOLT QTY 1 QTY 12 SCREW HEX LAG QTY 1 DRIVE BIT 2 SQUARE 1501 HARDWARE PAGE 2 OF 2 REV A 9 10 2014 JH 3 8 x 6 1 2 CARRIAGE BOLT QT...

Page 27: ...x 3 PAN HEAD SCREW QTY 5 WOOD SCREW 8 X 3 QTY 2 WOOD SCREW 10 x 3 1 2 1504 HARDWARE PAGE 1 OF 1 9 18 2012 J H 6 7 8 9 1 4 3 2 5 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIE...

Page 28: ...TY 5 WOOD SCREW QTY 6 8 X 1 1 4 5 16 WASHER QTY 6 1506 HARDWARE PAGE 1 OF 1 REV A 10 31 2014 J H 5 16 TEE NUT QTY 6 9 1 4 3 2 5 6 7 8 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTUR...

Page 29: ...16 X 4 1 2 HEX BOLT QTY 25 5 16 TEE NUT QTY 55 8 X 2 WOOD SCREW QTY 94 PAGE 1 OF 1 QTY 6 PAN HEAD SCREW REV A 9 19 2014 JH QTY 111 1 4 WASHER 8 X 3 WOOD SCREW QTY 5 QTY 6 5 16 WASHER 14 x 1 1 4 11 00...

Page 30: ...x 3 1 2 8 X 2 5 16 WASHER QTY 4 8 X 1 1 2 WOOD SCREW QTY 60 1509W HARDWARE PAGE 1 OF 1 9 11 2014 JH 8 9 1 4 3 2 5 6 7 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN A...

Page 31: ...4 3 2 5 6 7 8 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES 5 16 X 3 1 2 LAG SCREW QTY 16 5 16 WASH...

Page 32: ...GE 1 OF 1 1 16 2015 SO 2 SQUARE DRIVE BIT QTY 1 5 16 X 2 1 2 HEX BOLT QTY 2 8 9 1 4 3 2 5 6 7 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CA...

Page 33: ...BRACKET HARDWARE 12 09 2015 JH 3 8 X 2 1 2 3 8 WASHER QTY 4 6 7 8 9 1 4 3 2 5 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MA...

Page 34: ...E SUPPORT 2 X 4 X 13 6 2 4 1475 PTTS 2 TOP SUPPORT PICNIC TABLE 2 4 1700 LS 5 LADDER STEP 2 X 4 X 17 2 4 1800 AS 4 ANGLE SUPPORT 2 X 4 X 18 2 X 4 X 14 3 4 2 4 2400 RLST 2 X 4 X 27 1 2 PICNIC TABLE SEA...

Page 35: ...2 X 4 X 70 2 X 4 X 47 1 2 SAFETY END PANEL BOARD 2 4 4750 SBEP 2 X 4 X 58 SWING BEAM CROSS MEMBER 2 4 5800 CM 2 X 4 X 66 LADDER RIGHT SIDE 2 4 6600 LRS 2 X 4 X 66 LADDER LEFT SIDE 2 4 6600 LLS 2 X 4...

Page 36: ...RTPB PANEL BOARD REAR TOP 2 x 4 x 70 125 3 1325 PTS 2 6 4750 ESPB 2 PANEL BOARD BOTTOM END SANDBOX 2 6 7000 FFB 1 BOARD FRONT FACE 2 x 6 x 70 2 6 7000 SB BOARD SANDBOX 2 x 6 x 70 4 4 4750 SBM 2 1 1 M...

Page 37: ...X 18 3 4 WALL BOARD 125 3 2387 RWC 1 CAP ROCK WALL 125 3 2825 PS 14 PANEL SLATS 5 4 X 3 X 28 1 4 125 4 4038 DS 2 DECK SPACER 5 4 X 4 X 40 3 8 5 4 X 3 X 23 7 8 125 6 2200 SS 2 SEAT SANDBOX 5 4 X 6 X 22...

Page 38: ...DESCRIPTION PICTURE QTY 4 125 6 4737 DB PICNIC TABLE SEAT BOARD 125 6 4300 PTTS 5 4 X 6 X 43 5 4 X 6 X 47 3 8 DECK BOARD 11 30...

Page 39: ...RFFL LEFT 1 FRONT ROOF FINISHER 1 4 7688 RSR 1 REAR ROOF STARTER 1 X 4 X 76 7 8 1 4 7688 RSF 1 FRONT ROOF STARTER 1 X 4 X 76 7 8 1 4 7688 RFR 1 REAR ROOF FINISHER 1 5 7688 RB 14 ROOF BOARD 1 X 5 X 76...

Page 40: ...2 BOARD WALL PANEL 1 X 4 X 12 1 4 1 4 1575 WPB 2 BOARD WALL PANEL 1 X 4 X 15 3 4 1 4 1931 WPB 2 BOARD WALL PANEL 1 X 4 X 19 5 16 125 5 1081 RPPS PEAK SUPPORT ROOF PANEL 5 4 X 5 X 10 81 125 6 1000 RPS...

Page 41: ...LEFT 1 ON CENTER 1 HOLE ON SUPPORT 2 4 3515 RSR 2 4 3515 RSL 1 HOLE OFFSET ROOF SUPPORT 2 X 4 X 35 15 WALL PANEL 2 4 6975 RFS 1 CENTER 2 HOLES ON SUPPORT 5 11 4697 RPRA RIGHT ASSEMBLY ROOF PANEL 5 X 1...

Page 42: ...EVEL REAR 2 4 1800 ULRAS 2 1 2 X 4 X 21 1 2 ANGLE SUPPORT UPPER LEVEL SWING SIDE 2 4 2150 ULSAS 2 X 4 X 30 7 16 SIDE TOP PANEL BOARD 2 4 3043 STPB 2 2 X 4 X 34 UPPER LEVEL CENTER DECK SUPPORT 2 4 3400...

Page 43: ...ARD 2 6 4250 RBPB 1 2 X 6 X 70 BACK PANEL BOARD 2 6 7000 BPB5 1 4 X 4 X 23 1 2 SLIDE BLOCK 4 4 2350 SB 4 X 4 X 30 1 2 CENTER BLOCK SUPPORT 4 4 3050 CBS 1 1 4 X 4 X 43 1 2 RAD RIDE CENTER POST 4 4 4350...

Page 44: ...PS 13 5 4 X 4 X 25 RAD RIDE DECK SPACER 125 4 2500 RRDS 1 5 4 X 4 X 29 1 2 UPPER DECK SPACER 125 4 2950 UDS 2 5 4 X 4 X 35 1 2 REAR DECK SPACER 125 4 3550 RDS 1 5 4 X 4 X 63 UPPER DECK SPACER 125 4 63...

Page 45: ...X 30 1 2 ROOF STARTER 1 4 3050 RS 2 1 X 5 X 30 1 2 ROOF BOARD 1 5 3050 RB 22 1 2 1 1 X 6 X 30 1 2 ROOF PEAK 1 6 3050 RP 2 X 4 X 18 CLOSE OUT BOARD 2 4 1800 COB 2 X 4 X 35 5 8 UPPER LEVEL REAR CENTER...

Page 46: ...4 5113 RSR 4 X 4 X 33 5 16 UPPER LEVEL CENTER POST 4 4 3331 ULCP 4 X 4 X 59 1 2 LOWER LEVEL CENTER POST 4 4 5950 LLCP 1 4 X 4 X 60 1 4 LAG POST WOOD ROOF LEFT 4 4 6025 LPWL 1 4 X 4 X 60 1 4 LAG POST...

Page 47: ...HOLES 2 4 3675 SBH 2 X 4 X 29 BRIDGE DECK 2 4 2900 BD 15 2 X 4 X 36 3 4 SAFETY BOARD 2 4 3675 SB 6 2 X 4 X 66 RAIL 2 4 6600 R 4 2 X 6 X 36 3 4 BOTTOM PANEL BOARD SANDBOX BOARD 2 6 3675 BPB 6 1 4 X 4 X...

Page 48: ...7 5 4 X 4 X 36 1 2 DECK BOARD 125 4 3650 DB 2 5 4 X 4 X 29 3 8 DECK SPACER 125 4 2937 DS 5 4 X 3 X 28 1 2 PANEL SLAT 125 3 2850 PS 11 PICTURE DESCRIPTION QTY 40...

Page 49: ...CTURE 1509W 2 FINISHER 2 2 1 4 3675 RF 1 3 3675 RPB2 1 2 ROOF 1 X 4 X 36 3 4 1 X 3 X 36 3 4 ROOF PEAK BOARD 2 ROOF PEAK 1 5 3675 RB 10 BOARD 1 1 4 3675 RPB1 1 1 X 4 X 36 3 4 1 X 5 X 36 3 4 ROOF BOARD...

Page 50: ...6 X 78 SIDE SANDBOX BOARD LEFT 2 6 7800 SBL 1 1 2 X 6 X 78 SIDE SANDBOX BOARD RIGHT 2 6 7800 SBR 1 2 X 6 X 102 ROPE LADDER RUNNER FRONT LEFT 2 6 10200 RLRFL 2 X 6 X 102 ROPE LADDER SUPPORT FRONT LEFT...

Page 51: ...TED CORNER POST FRONT 4 X 4 X 120 PLASTIC COATED CORNER POST MIDDLE 4 X 4 X 120 PLASTIC COATED CORNER POST REAR 4 X 4 X 108 PLASTIC COATED SWING LEG 2 2 4 X 6 X 120 PLASTIC COATED SWING BEAM 1 4 4 X 4...

Page 52: ...WAVE SLIDE 03 0013 RAD RIDE SLIDE 03 0002 PICTURE DESCRIPTION QTY 1 1 1 SUPER SCOOP 03 0007 44...

Page 53: ...PICTURE DESCRIPTION QTY 10 ROCK WALL 04 0002 2 1 BAR 3 ROPES W CHAINS 1 W CHAINS 13 11 5017 ROPE LADDER 04 0006 TRAPEZE SWING SUB BRACKET 1 45...

Page 54: ...ICTURE QTY 5 ROCKS ARE IN ONE 11 5002 1 10 1 PLATE EA 1 SWING BAG 07 0008 CLIMBING ROCK A FRAME SWING LEG BRACKET 11 5010 1501 1504 1506 1509N 1509W 1515 1528 11 2027 HARDWARE BOXES HARDWARE BOXES INS...

Page 55: ...IRON DUCTILE SWING HANGER 11 4012 DESCRIPTION PICTURE QTY 6 BRACKET 4 11 4003 GREEN 11 5013 90 SPRING CLIP 6 47...

Page 56: ...OR 1 2 SLIDE BOX UNASSEMBLED 1529 BOX 1 DORMER UNASSEMBLED CHIMNEY 1529 BOX TELESCOPE 07 0001 DESCRIPTION PICTURE QTY 48...

Page 57: ...FRONT 1 PLASTIC ARCH 07 0027 G 09 2003 2 4 LIGHT SOLAR WALL 07 0028 G 2 SUNBURST PLASTIC DORMER WINDOW 07 0029 G DESCRIPTION PICTURE QTY 49...

Page 58: ...004 NOT SHOWN GROUND LOGO PLATE 1 MANUFACTURER pr 1 1 STEERING WHEEL 07 0016 P PAIR STAKE 07 0010 UNASSEMBLED TIC TAC TOE 07 0004 1 NOT SHOWN 1 CLATTER BRIDGE MESH PANEL PAIR pr DESCRIPTION PICTURE QT...

Page 59: ...DESCRIPTION PICTURE QTY 07 0005 2 ONE BAG 6 SAFETY HANDLE 2 HANDLES ARE IN 96 CHAIN SECTION 51...

Page 60: ...TICAL TO BUILDING THE FORT PROPERLY IF ANY MISTAKES ARE MADE HERE YOU WILL NEED TO DIS ASSEMBLE AND THEN RE ASSEMBLE TO MAKE YOUR CORRECTIONS 2 MAKE SURE HOLES ARE FREE OF ANY OBSTRUCTIONS USE A BOLT...

Page 61: ...S THE HOLES IN THE BOTTOM PANEL BOARD MUST BE OFFSET DOWN 5 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE BOTTOM HOLES OF THE BOTTOM PANEL BOARD TO THE T NUTS INSTALLED ON THE CORNER POSTS...

Page 62: ...M PANEL BOARD MUST BE OFFSET DOWN 5 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE BOTTOM HOLES OF THE BOTTOM PANEL BOARD TO THE T NUTS INSTALLED ON THE CORNER POSTS THE TOP HOLES WILL BE U...

Page 63: ...1 2 X 4 X 70 DECK SUPPORT 1 1 LOCATE ONE 2 X 4 X 70 DECK SUPPORT AND ONE 2 X 6 X 70 FRONT FACE BOARD 2 MEASURE AS SHOWN BELOW AND MAKE MARKS ON EACH BOARD 3 PLACE A SCRAP PIECE OF WOOD UNDER THE BOARD...

Page 64: ...2 X 4 X 70 DECK SUPPORTS TO THE HOLES AT 54 3 4 WITH 5 16 X 4 1 2 HEX YOU WILL NEED AN EXTRA PERSON FOR THIS STEP 1 WITH HELP STAND UP THE LEFT AND RIGHT SIDE ASSEMBLIES LEFT SIDE FRAME CLATTER BRIDG...

Page 65: ...O THE T NUTS INSTALLED IN THE CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER 3 PLACE THE 2 X 6 X 70 FRONT FACE BOARD WITH NOTCHES ON THE FRONT OF THE CORNER POSTS THE HOLES IN THE FRONT FACE BOARD S...

Page 66: ...THE BOTTOM HOLES WILL BE USED LATER 3 PLACE THE 2 X 6 X 70 BACK PANEL BOARD AT THE MIDDLE OF THE REAR CORNER POSTS THE HOLES IN THE BACK PANEL BOARD MUST BE OFFSET DOWN 4 USE 5 16 X 4 1 2 HEX BOLTS AN...

Page 67: ...HE FRAME AS REQUIRED DO NOT INSTALL REMAINING LAG SCREWS UNTIL AFTER THE FRAME HAS BEEN LEVELED AND SQUARED 3 ONCE THE FRAME IS LEVEL SQUARE AND SET INTO POSITION GO BACK AND INSERT THE 5 16 X 3 1 2 L...

Page 68: ...HERS 2 PLACE THE 2 X 4 X 47 1 2 BOTTOM PANEL BOARD ON TOP OF THE 2 X 6 PANEL BOARD WITH OFFSET HOLES UPAND FASTEN TO THE CORNER POSTS WITH 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS 5 16 WASHER 5 16 X 3...

Page 69: ...ONT AND REAR OF THE PLAY SET TO THE 2 X 4 DECK SUPPORTS THE TOP OF THE ANGLE SUPPORT SHOULD BE FLUSH OR LOWER THAN THE TOP OF THE DECK SUPPORT 4 AT THE TOP USE TWO 2 1 2 WOOD SCREWS THROUGH THE DECK S...

Page 70: ...SPACERS TO PREVENT INSTALLATION DAMAGE PRE DRILL BOTH ENDS WITH A 1 8 DRILL BIT AT THE DIMENSIONS SHOWN BELOW THE HOLE AT 20 3 16 ONLY NEEDS TO BE STEP 10 DECK SPACERS THE FOLLOWING STEP IS RECOMMEND...

Page 71: ...AT THE CENTER OF THE DECK SPACERS USE THE HOLE ON CENTER AS A GUIDE AND DRAW A LINE ON THE OUTSIDE OF THE FORT TO REPRESENT A CENTER LINE 3 CENTER THE 2 X 4 X 70 CENTER DECK SUPPORT ON THE LINE AND P...

Page 72: ...FORT CENTER THE BOARD BETWEEN THE FRONT FACE BOARD AND THE REAR BOTTOM PANEL BOARD AND ATTACH IT WITH 2 WOOD SCREWS THROUGH THE PREDRILED HOLES AND INTO THE DECK SUPPORTS BELOW LEAVE A UNIFORM APPROX...

Page 73: ...EP 13 ROCK WALL 1 FIND TWO 2 X 4 X 66 ROCK WALL SIDES 2 POSITION THE ROCK WALL SIDES SO THAT THE HOLES IN THE BOARDS ARE BOTH FACING THE SAME WAY 3 INSERT T NUTS INTO THE INSIDE OF THE ROCK WALL SIDES...

Page 74: ...TENING EACH BOARD WITH TWO 2 WOOD SCREWS ON EACH END 4 THE FINAL BOARD WILL BE THE BOTTOM ROCK WALL BOARD WITH ONE HOLE ATTACH WITH TWO 2 WOOD SCREWS PER SIDE 5 IN SOME CASES THERE WILL BE EXCESS LENG...

Page 75: ...1 FASTEN THE 90 GREEN BRACKET TO THE ROCK WALL SIDES WITH 5 16 X 1 1 2 HEX BOLTS AND 5 16 WASHERS 2 DO NOT FULLY TIGHTEN THE HEX BOLTS INTO THE T NUTS AT THIS TIME 5 16 WASHER GREEN BRACKET 90 5 16 X...

Page 76: ...PAN HEAD SCREWS WITH WASHERS 2 MOUNT THE ROCKS IN A STAGGERED MANNER ON THE ROCK WALL BOARDS THREE PAN HEAD SCREWS AND WASHERS WILL SECURE EACH ROCK TO THE WALL NOTE THE IMAGE SHOWN BELOW IS A GENERI...

Page 77: ...HROUGH THE FRONT FACE BOARD 2 GO UNDERNEATH THE DECK TO INSERT A T NUT INTO THE BACKSIDE OF THE 3 8 HOLES IN THE FRONT FACE BOARD 3 ATTACH THE ROCK WALL WITH 5 16 X 1 1 2 BOLTS AND 5 16 WASHERS 4 WHEN...

Page 78: ...AND 5 PLACE THE STEPS INTO THE SLOTS ON THE PUT THE SCREWS INTO THE OTHER SIDE ANGLE BRACKETS TO THE INSIDE OF THE LADDER RAILS WITH 5 16 X 1 1 2 BOLTS 5 16 WASHERS INTO THE 5 16 T NUTS LADDER SIDES A...

Page 79: ...CKETS AS A TEMPLATE TO DRILL 3 8 HOLES THROUGH THE BOTTOM PANEL BOARD 2 FROM THE UNDERSIDE OF THE DECK INSERT A T NUT INTO THE BACK SIDE OF THE 3 8 HOLES ON THE BOTTOM PANEL BOARD 3 ATTACH THE LADDER...

Page 80: ...ASSEMBLY TO MAKE YOUR CORRECTIONS 2 MAKE SURE HOLES ARE FREE OF ANY OBSTRUCTIONS USE A BOLT TO CLEAN OUT ANY DEBRIS 3 USE THE DIAGRAM BELOW TO CORRECTLY IDENTIFY AND ORIENT POSTS PROPERLY 4 USE A HAM...

Page 81: ...D TO EXTEND THE MIDDLE CORNER POSTS TO ACCEPT THE UPPER LEVEL ROOF 2 MAKE SURE TO INSTALL THE T NUTS INTO THE LAG POSTS TOP HOLES AS SHOWN IN THE DRAWING BELOW BEFORE MOUNTING IT TO THE MIDDLE POSTS 3...

Page 82: ...TTACH EACH SIDE TOP PANEL BOARD TO THE LAG CORNER POSTS 3 PLACE THE 2 X 4 X 34 UPPER LEVEL DECK SUPPORTS ON THE INSIDE OF THE LAG CORNER POSTS ATTACH EACH UPPER LEVEL DECK SUPPORT WITH 5 16 X 4 1 2 HE...

Page 83: ...OF THE REAR CORNER POSTS FASTEN THE TOP HOLES IN THE SANDBOX BOARD TO THE REAR CORNER POSTS WITH 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS 3 PLACE THE 4 X 4 X 70 UPPER LEVEL UNDER DECK SUPPORT DIRECTLY...

Page 84: ...TACHING THEM TOGETHER 1 PLACE ONE 2 X 4 X 34 UPPER LEVEL CENTER DECK SUPPORT OFFSET UP ON THE RIGHT SIDE OF THE 4 X 4 X 30 1 2 UPPER LEVEL CENTER BLOCK SUPPORT PLACE ONE MORE 2 X 4 X 34 UPPER LEVEL CE...

Page 85: ...16 X 4 1 2 HEX BOLT AND A 5 16 WASHER TO ATTACH THE BOARDS TOGETHER 3 HAVE AN ASSISTANT HOLD THIS BOARD UP FOR YOU AND PROCEED TO STEP 27 STEP 25 LOWER LEVEL CENTER POST LOWER LEVEL 4 X 4 X 59 1 2 CEN...

Page 86: ...VE AN EQUAL SPACE ON EACH SIDE OF THE CENTER DECK SUPPORT ASSEMBLY THE END OF THE CENTER DECK SUPPORT ASSEMBLY SHOULD BE FLUSH TO THE OUTSIDE OF THE REAR CORNER POSTS 5 FASTEN THE CENTER DECK SUPPORT...

Page 87: ...CENTER POST HAS AN EQUAL OPENING ON EACH SIDE 2 PLACE THE 5 4 X 4 X 29 1 2 UPPER DECK SPACERS BETWEEN THE LOWER LEVEL CENTER POST AND THE MIDDLE CORNER POSTS ATTACH EACH UPPER DECK SPACER TO THE DECK...

Page 88: ...OF THE DECK SUPPORT THE BLOCK FITS BETWEEN THE LAG POST AND THE REAR CORNER POST 2 HAVE AN ASSISTANT HOLD THE BOARD IN POSITION OR USE A CLAMP TO HOLD THE BOARD FIRMLY TO THE DECK SUPPORT USE THE HOL...

Page 89: ...18 ANGLE SUPPORT UPPER LEVEL REAR AGAINST THE 4 X 4 X 70 UPPER LEVEL UNDER DECK SUPPORT ON EACH SIDE AT THE REAR OF THE PLAY SET 2 THE TOP OF THE ANGLE SUPPORT SHOULD BE FLUSH TO THE TOP OF THE UNDER...

Page 90: ...SCREW 2 SEE DETAIL B PLACE THE 2 X 4 X 21 1 2 ANGLE SUPPORT UPPER LEVEL SWING SIDE AGAINST THE 2 X 4 X 34 UPPER LEVEL DECK SUPPORT ON THE RIGHT SIDE OF THE FORT THE TOP OF THE ANGLE SUPPORT SHOULD BE...

Page 91: ...PACE THE DECK BOARDS 5 16 FROM ONE ANOTHER AND FROM THE 1 PLACE FOUR 5 4 X 6 X 69 7 8 UPPER DECK BOARDS ACROSS THE DECK SUPPORTS AS DECK SPACER 2 SECURE EACH UPPER DECK BOARD TO THE DECK SUPPORTS WITH...

Page 92: ...END WITHOUT ANY PREDRILLED HOLES GOES INTO THE NOTCH 3 FASTEN THE RAD RIDE DECK SPACER TO THE RAD RIDE CENTER POST WITH TWO 8 X 3 1 2 WOOD SCREWS STEP 32 SLIDE POST ASSEMBLY CENTERED VERTICALLY 5 4 X...

Page 93: ...AS THE MEASUREMENT YOU RECORDED NOW USE THE TOP HOLE IN THE RAD RIDE CENTER POST TO DRILL A 3 8 HOLE THROUGH THE 2 X 4 X 70 RAILING 4 PLACE A T NUT INTO THE HOLE IN THE RAILING FASTEN THE RAD RIDE CEN...

Page 94: ...E FLUSH TO THE CORNER POST THE OUTSIDE OF THE DECK SPACER SHOULD BE FLUSH TO THE OUTSIDE OF THE CORNER POST CENTER POST 2 FASTEN THE REAR DECK SPACER TO THE DECK SUPPORTS WITH FOUR 8 X 2 WOOD SCREWS S...

Page 95: ...S AND SIDES OF THE POSTS TOGETHER 2 ATTACH THE 4 X 4 X 33 5 16 UPPER LEVEL CENTER POST TO THE 4 X 4 X 59 1 2 LOWER LEVEL CENTER POST WITH 3 8 X 5 LAG SCREWS AND 3 8 WASHERS STEP 35 UPPER LEVEL CENTER...

Page 96: ...WITH THE TOP END OF THE CENTER POST 2 THE TOP OF THE RAILING SHOULD BE 33 ABOVE THE DECK BOARDS 3 ATTACH THE RAILING TO THE LAG POSTS AND UPPER LEVEL CENTER POST WITH 5 16 X 3 1 2 LAG SCREWS WITH 5 16...

Page 97: ...LATE SHOULD BE 3 4 AWAY FROM THE CORNER POST SIDE 3 THE BOTTOM OF THE SLIDE OPENING SHOULD BE FLUSH WITH THE UPPER LEVEL DECK 4 ATTACH THE SLIDE FACE PLATE TO THE CORNER POST AND RAD RIDE CENTER POST...

Page 98: ...EL BOARD OFFSET UP ON THE SWING BEAM SIDE RIGHT SIDE OF THE PLAYSET ATTACH THE TOP HOLES OF THE BOARD TO THE POSTS WITH 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS ATTACH THE BOTTOM HOLES WITH 5 16 X 3 1...

Page 99: ...ER POST WITH THE HOLE IN THE REAR RAILING 2 ATTACH THE UPPER LEVEL CENTER POST TO THE RAILING AT THE TOP WITH A 5 16 X 2 1 2 HEX BOLT WITH A 5 16 WASHER 3 SQUARE THE UPPER LEVEL CENTER POST TO THE DEC...

Page 100: ...SLAT 5 ON REAR RIGHT SIDE 2 2 1 2 7 8 SPACING STEP 40 UPPER LEVEL PANEL SLATS 1 5 4 X 3 X 34 1 2 PANEL SLATS WILL BE INSTALLED ON THE LEFT RIGHT AND REAR RIGHT SIDES OF THE PLAY SET THE PANEL SLATS W...

Page 101: ...ER SUPPORT WITH A 5 16 X 2 1 2 HEX BOLT AND A 5 16 WASHER 3 SQUARE THE CENTER POST TO THE DECK ATTACH THE CENTER POST TO THE FRONT FACE BOARD WITH TWO 8 X 2 1 2 WOOD SCREWS FROM THE FRONT GO UNDER THE...

Page 102: ...6 X 3 1 2 LAG SCREWS AND THREE 5 16 WASHERS 3 LEAVE A 3 3 8 GAP BETWEEN THE UPPER LEVEL STEP YOU JUST INSTALLED AND THE NEXT UPPER LEVEL STEP ATTACH THE NEXT UPPER LEVEL STEP WITH THREE 5 16 X 3 1 2 L...

Page 103: ...SHOWN BELOW ON THE INSIDE OF THE PANEL BOARDS AND ATTACH EACH PANEL SLAT TO THE FORT WITH TWO 8 X 2 WOOD SCREWS RIGHT SIDE SWING BEAM SIDE LEVEL SLAT SPACING 1 PLACE THE 5 4 X 3 X 28 1 4 PANEL SLATS I...

Page 104: ...2 CARRIAGE BOLTS ON TOP AND 3 8 LOCK NUTS WITH 3 8 WASHERS FROM UNDERNEATH USE BOLT CAPS TO COVER ANY EXPOSED THREADS 3 LEAVE THE MIDDLE HOLE EMPTY IT WILL BE USED LATER 4 IF NECESSARY USE LOCKING PLI...

Page 105: ...DE UP THE SWING HANGERS WILL BE ON THE BOTTOM 2 FASTEN EACH SWING HANGER TO THE SWING BEAM USING 7 CARRIAGE BOLTS WITH TORQUE WASHERS AND 3 8 WASHERS WITH 3 8 LOCK NUTS 3 PLACE BOLT CAPS OVER EXPOSED...

Page 106: ...H SWING LEGS TO BRACKET 2 FASTEN THE SWING LEGS TO THE SWING LEG BRACKET WITH 3 8 X 3 1 2 LAG SCREWS AND 3 8 WASHERS 1 PLACE THE 4 X 4 X 108 SWING LEGS FLUSH TO THE TOP OF THE SWING LEG BRACKET 4 X 4...

Page 107: ...BOARDS OF THE FORT 2 THE END OF THE SWING BEAM WITH 2 HOLES SHOULD OVERHANG THE SWING BEAM SIDE OF THE FORT IN THE NEXT STEP YOU WILL ATTACH THE SWING BEAM LEGS ONTO THIS END OF THE SWING BEAM END WI...

Page 108: ...ING BEAM AND 3 8 LOCK NUTS WITH 3 8 WASHERS FROM UNDERNEATH 2 PREDRILL AN 11 64 HOLE THROUGH THE CENTER HOLE IN THE SWING LEG BRACKET USE A 3 8 X 3 1 2 LAG SCREW WITH 3 8 WASHER FOR THE HOLE IN THE CE...

Page 109: ...BOLT WITH THE SQUARE HOLE IN THE TORQUE WASHER HAMMER THE CARRIAGE BOLT TO SET THE TORQUE WASHER INTO THE SWING BEAM 2 ON THE BOTTOM SIDE OF THE SWING BEAM MOUNT ATTACH A 3 8 FLAT WASHER AND A 3 8 LOC...

Page 110: ...R THAN REQUIRED IF YOUR GROUND IS RELATIVELY LEVEL YOU MAY EITHER A DIG IN BOTH LEGS WHERE THEY MEET THE GROUND OR B BEND THE LEGS OUT SLIGHTLY TO MATCH YOUR GRADE OUT 1 PLACE A LEVEL ON TOP OF THE SW...

Page 111: ...LES IN THE SUB BRACKET THAT DO NOT INTERFERE WITH THE OTHER LAG SCREWS IN THE SWING LEG DRILL 11 64 HOLES BY 2 1 2 DEEP INTO 2 HOLES IN THE SUB BRACKET INSTALL TWO 3 8 X 2 1 2 LAG SCREWS WITH WASHERS...

Page 112: ...2 FIND A FLAT SURFACE TO WORK ON LAY THE ROOF SUPPORTS DOWN ON THE FLAT SURFACE WITH THE COUNTERSUNK HOLES FACING UP ALIGN THE ANGLED ENDS OF THE ROOF SUPPORTS FLUSH WITH ONE ANOTHER PLACE A ROOF PEA...

Page 113: ...6 X 4 1 2 HEX BOLTS WITH 5 16 WASHERS ON OUTSIDE 1 PLACE TWO OF THE ROOF SUPPORT ASSEMBLIES ON THE UPPER LEVEL DECK STEP 53 UPPER LEVEL ROOF SUPPORTS SUPPORT 3 ATTACH EACH ROOF SUPPORT ASSEMBLY TO THE...

Page 114: ...NER POSTS WHEN ATTACHING THE ROOF STARTERS DIM B AT THE ROOF PEAK SHOULD MATCH DIM A THIS WILL MAKE THE ROOF SUPPORTS PARALLEL TO EACH OTHER DUE TO WOOD MILLING VARIATIONS YOUR HOLES IN THE ROOF START...

Page 115: ...LEVEL ROOF 1 PLACE THE 1 X 6 X 30 1 2 ROOF PEAK ON TOP OF THE ROOF STARTER BOARDS 2 FASTEN THE ROOF PEAK TO THE ROOF STARTER BOARDS WITH FOUR 8 X 1 1 4 WOOD SCREWS 1 X 6 X 30 1 2 ROOF PEAK 8 X 1 1 4 W...

Page 116: ...F FINISHER AT THE END OF THE ROOF PLACE THE TONGUE OF THE ROOF FINISHER INTO THE GROOVE OF THE LAST ROOF BOARD THEN ALIGN THE ENDS OF THE BOARDS FASTEN THE ROOF FINISHER TO THE ROOF SUPPORTS WITH 8 X...

Page 117: ...NBURST 1 MOUNT THE PLASTIC SUNBURST TO THE ROOF SUPPORTS ON THE FRONT AND REAR SIDE OF THE ROOF THE PLASTIC SUNBURST MUST BE UP AGAINST THE OVERHANGING ROOF BOARDS FASTEN THE PLASTIC SUNBURST TO THE R...

Page 118: ...LAY THE ROOF SUPPORTS DOWN ON THE FLAT SURFACE WITH THE COUNTERSUNK HOLES FACING DOWN ALIGN THE ANGLED ENDS OF THE ROOF SUPPORTS FLUSH WITH ONE ANOTHER PLACE A ROOF PEAK SUPPORT ON TOP OF THE ROOF SU...

Page 119: ...LOWER LEVEL DECK 2 THE TRIANGLE ROOF PEAK SUPPORT SHOULD FACE THE INSIDE 3 ATTACH EACH ROOF SUPPORT ASSEMBLY TO THE LOWER LEVEL CORNER POSTS WITH 5 16 X 4 1 2 HEX BOLTS WITH 5 16 WASHERS 5 16 WASHER 5...

Page 120: ...IVE YOU THE OVERHANG FOR EACH SIDE USE THE OVERHANG NUMBER ON THE INSIDE OF THE ROOF SUPPORTS SLIGHTLY SUBTRACT DIM A FROM 76 7 8 AND THEN DIVIDE THIS EXAMPLE 76 7 8 MINUS 72 75 EQUALS 4 125 4 125 DIV...

Page 121: ...AR THIS SIDE OF THE ROOF GETS FOUR BOARDS 2 FASTEN THE ROOF BOARDS TO THE ROOF SUPPORTS WITH 1 1 2 WOOD SCREWS 3 PLACE THE 1 X 4 X 76 7 8 ROOF FINISHER AT THE END OF THE ROOF ASSEMBLY AND FASTEN WITH...

Page 122: ...O THE ROOF SUPPORTS WITH 1 1 2 WOOD SCREWS 3 PLACE THE 1 X 5 X 76 7 8 ROOF BOARDS ON TOP OF THE ROOF SUPPORTS FITTING THE TONGUE END INTO THE GROOVE END OF THE ROOF STARTER REAR THIS SIDE OF THE ROOF...

Page 123: ...SCREWS THROUGH THE MOUNTING BLOCK INTO THE ROOF BOARD 2 MOUNT THE DORMER ON TOP OF THE ROOF 4 1 2 FROM THE BOTTOM EDGE OF THE SEVENTH ROOF BOARD TO THE BOTTOM EDGE OF THE DORMER THE DORMER MOUNTING BL...

Page 124: ...O THE ROOF OVERHANG ON BOTH SIDES FASTEN USING 8 X 1 1 4 WOOD SCREWS THE FINAL ASSEMBLY SHOULD MEASURE 69 7 8 AT THE BOTTOM 8 X 1 1 4 WOOD SCREW FRONT PLASTIC ARCH FLUSH TO THE SIDES OF THE ROOF BOARD...

Page 125: ...GABLE ASSEMBLY IS FLUSH AGAINST THE FRONT CORNER POSTS THE GABLE ROOF PEAK SHOULD BE RESTING ON TOP OF THE ROOF 3 AFTER THE GABLE ASSEMBLY IS IN ITS FINAL POSITION GO INSIDE ON TOP OF THE DECK AND PUL...

Page 126: ...AND THE OPPOSITE END WITH THE COUNTERSUNK HOLE FLUSH AGAINST THE LEFT FRONT CORNER POST MAKE SURE THE ANGLED END OF THE WALL PANEL SUPPORT IS FLUSH TO THE INSIDE OF THE GABLE ASSEMBLY THE WALL PANEL...

Page 127: ...UP THE WOOD SCREWS ATTACHING THE GABLE ASSEMBLY FROM UNDERNEATH THE ROOF SLIDE THE GABLE ASSEMBLY LEFT OR RIGHT TEST FIT THE ROOF FINISHERS ON BOTH SIDES ONCE THE CORRECT POSITION IS ACCOMPLISHED PROC...

Page 128: ...TRIC SAW CUT THE TOP SECTION OF THE ROOF BATTEN FOLLOW THE DIRECTIONS IN THE DIAGRAM BELOW FOR PROPER MEASURING SHORTENED ROOF BATTEN BOTTOM END 1 PLACE THE 1 X 2 X 32 ROOF BATTEN UP AGAINST THE FRONT...

Page 129: ...OOF SUPPORT AND THE WALL PANEL SUPPORT LEFT THE SIDE EDGE OF THE WALL PANEL BOARD MUST BE PARALLEL AND 1 4 FROM THE SIDE EDGE OF THE PREVIOUS WALL PANEL BOARD THE WALL PANEL BOARD BOTTOM ANGLED END SH...

Page 130: ...THE ROOF THE PLASTIC SUNBEAM MUST BE UP AGAINST THE OVERHANGING ROOF BOARDS FASTEN THE PLASTIC SUNBEAM TO THE ROOF SUPPORTS USING TWO 8 X 2 1 2 WOOD SCREWS ON THE TOP AND SIX 8 X 2 WOOD SCREWS ON THE...

Page 131: ...E THE HEAD OF THE SCREW IS STICKING OUT ABOUT 3 8 FROM THE OUTSIDE FACE OF THE WALL PANEL BOARD 3 MOUNT THE SOLAR WALL LIGHT ONTO THE WALL USING THE HEAD OF THE WOOD SCREW AS A HANGER IN TO THE SLOT L...

Page 132: ...HREAD THE FREE END THROUGH THE BACK SIDE OF THE ROPE LADDER SUPPORT PULL EACH ROPE TAUGHT 2 MEASURE DOWN FROM THE BOTTOM OF THE ROPE LADDER SUPPORT 6 INCHES AND TIE A KNOT THE BOTTOM OF THE KNOT SHOUL...

Page 133: ...ON THE CORNER POSTS WITH 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS 2 PLACE THE 2 X 4 X 34 SAFETY BOARD UPPER LEVEL ON TOP OF THE 2 X 4 X 47 1 2 SAFETY BOARD LOWER LEVEL ATTACH IT WITH 5 16 X 3 1 2 LAG...

Page 134: ...R PLACE A 2 X 4 X 32 1 2 PT LEG ON TOP AT THE 7 1 2 DIMENSION THE TOP OF THE PT LEG SHOULD BE FLUSH TO THE TOP OF THE PT TOP SUPPORT ATTACH THE PT LEG TO THE SUPPORTS WITH 8 X 2 1 2 WOOD SCREWS 4 PLAC...

Page 135: ...TO THE INSIDE OF THE CORNER POST WITH 8 X 3 WOOD SCREWS 1 MEASURE UP 26 3 8 FROM THE BOTTOM OF THE CORNER POSTS ON THE LEFT SIDE OF THE PLAYSET MAKE MARKS ON THE INSIDE OF THE CORNER POSTS WITH A PEN...

Page 136: ...D SEAT BOARDS 2 CENTER THE HOLES IN THE BOARDS OVER THE TOP OR SEAT SUPPORTS 3 FASTEN THE PT TOP AND SEAT BOARDS TO THE TOP OR SEAT SUPPORTS WITH 8 X 2 1 2 WOOD SCREWS 5 4 X 6 X 43 PT TOP SEAT BOARDS...

Page 137: ...X 6 X 22 SANDBOX SEATS ONTO THE TOP OF THE SANDBOX BOARDS AS SHOWN BELOW 2 ATTACH THE SANDBOX SEATS TO THE SANDBOX BOARDS WITH 8 X 2 WOOD SCREWS 3 LOCATE THE NAME PLATE FOR YOUR PLAY SET ATTACH THE N...

Page 138: ...C TOE BOX 2 FOLLOW THE INSTRUCTIONS IN THE BOX TO ASSEMBLE THE TIC TAC TOE OMITTING STEPS 6 AND 7 3 LOCATE TWO 5 4 X 3 X 17 1 2 TIC TAC TOE MOUNTS 4 USE THE SCREWS INCLUDED WITH THE TIC TAC TOE TO ATT...

Page 139: ...E TIC TAC TOE MOUNT SHOULD BE APPROXIMATELY 4 OFF THE DECK 2 ATTACH THE TIC TAC TOE MOUNTS TO THE PANEL SLATS WITH 8 X 1 3 4 WOOD SCREWS STEP 79 TIC TAC TOE INSTALLATION 8 X 1 3 4 SWING BEAM WOOD SCRE...

Page 140: ...IDE OF THE HOLE IN THE ROPE LADDER SUPPORT 2 THE UNTIED END WILL GO THROUGH THE HOLE OF THE BOTTOM ROCK WALL BOARD TIE A SECURE KNOT AT THE END MAKING SURE THAT THE ROPE IS TIGHT AND WILL NOT WRAP ARO...

Page 141: ...ES UP OR DOWN TO SUIT THE NEEDS OF YOUR CHILD 3 ATTACH EACH SAFETY HANDLE TO THE PANEL SLATS WITH TWO PAN HEAD SCREWS AND TWO WASHERS PROVIDED WITH THE SAFETY HANDLES STEP 81 SAFETY HANDLES LOWER LEVE...

Page 142: ...CHILD 3 ATTACH EACH SAFETY HANDLE TO THE LAG POSTS AND CENTER POST WITH TWO PAN HEAD SCREWS AND TWO WASHERS PROVIDED WITH THE SAFETY HANDLES STEP 82 SAFETY HANDLES UPPER LEVEL PAN HEAD SCREW SAFETY H...

Page 143: ...DRILL A 3 16 PILOT HOLE 1 BELOW THE CENTER OF THE T NUT DRILL THE HOLE 2 DEEP 3 PLACE THE STEERING WHEEL INSERT INSIDE THE STEERING WHEEL 4 USE THE 2 1 2 LAG SCREW AND WASHER TO FASTEN THE STEERING W...

Page 144: ...RE TELESCOPE BRACKETS TO THE ROPE LADDER SUPPORT ON THE ROCK WALL SIDE OF THE CENTER POST 2 PLACE THE TELESCOPE STAND AND TELESCOP INTO THE SLOT OF THE TELESCOPE BRACKET 3 FASTEN THE REMAINING TELESCO...

Page 145: ...G CLIP SWING CHAIN STEP 85 HANGING THE SWINGS 1 START BY ATTACHING ONE SPRING CLIP TO EACH IRON DUCTILE ON THE SWING BEAM 2 ATTACH ONE CHAIN PER ACCESSORY TO EACH SPRING CLIP 3 ADJUST HEIGHT AS NEEDED...

Page 146: ...F THE STAKE AFTER THE FIRST COUPLE OF HITS OR IT MAY VIBRATE HARSHLY AGAINST YOUR HAND IF THE TOP PART OF THE STAKE TWISTS WHEN IT ENCOUNTERS A ROCK OR ROOT YOU MAY HAVE TO BEND THE TOP PORTION OF THE...

Page 147: ...ING SUPER SCOOP SLIDE 1 PLACE THE SUPER SCOOP SLIDE IN THE OPENING AT THE LEFT SIDE OF UPPER LEVEL OF THE FORT LAY THE SLIDE ON THE DECK WITH THE LIP EXTENDING ONTO THE DECK 2 ATTACH THE SLIDE TO THE...

Page 148: ...PART II CLATTER BRIDGE 140...

Page 149: ...IS 3 LAY OUT EACH OF THE 4 X 4 X 96 CORNER POSTS IN THE AREA YOU INTEND ON BUILDING THE TOWER OF THE CLATTER BRIDGE 4 USE THE DIAGRAM BELOW TO CORRECTLY IDENTIFY AND ORIENT THE NECESSARY DIRECTION THE...

Page 150: ...5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE TOP HOLES OF THE SANDBOX BOARD TO THE T NUTS INSTALLED ON THE CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER 3 LAY THE 2 X 6 X 36 3 4 BOTTOM PA...

Page 151: ...SIDE CORNER POSTS IN THE MIDDLE OF THE CORNER POSTS THE COUNTERSUNK HOLES IN THE BOTTOM PANEL BOARD MUST BE OFFSET UP 4 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE TOP HOLES OF THE BOTTO...

Page 152: ...BLIES 2 FASTEN THE 2 X 4 X 36 3 4 DECK SUPPORTS TO THE HOLES AT 54 1 2 WITH 5 16 X 4 1 2 HEX BOLTS AND 5 16 D STEP 4 DECK SUPPORTS HEX BOLT 5 16 X 4 1 2 PANEL BOARD DECK SUPPORT 2 X 6 BOTTOM 2 X 4 X 3...

Page 153: ...DBOX BOARD TO THE T NUTS INSTALLED ON THE CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER 3 PLACE THE 2 X 4 X 36 3 4 TOP PANEL BOARD ON THE FRONT OF THE CORNER POSTS 4 USE 5 16 X 4 1 2 HEX BOLTS AND...

Page 154: ...E CORNER POSTS THE HOLES IN THE SANDBOX BOARD SHOULD BE OFFSET DOWN 2 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE TOP HOLES OF THE SANDBOX BOARD TO THE T NUTS INSTALLED ON THE CORNER POS...

Page 155: ...ERT THE 5 16 X 3 1 2 LAG B A SCREWS AND 5 16 WASHERS IN THE REMAINING HOLES OF THE 2 X 6 PARTS SHOWN BELOW NOTE THERE WILL NOT BE ANY PREDRILLED HOLES IN THE CORNER POSTS FOR THE LAG SCREWS LAG SCREWS...

Page 156: ...EEN THE CORNER POSTS MAKE EACH DECK SPACER FLUSH TO THE INSIDE SURFACE OF THE 2 X 6 ATTACH EACH DECK SPACER TO THE DECK SUPPORTS WITH TWO 2 WOOD SCREWS NOTE THE TOP OF THE SCREW HEAD SHOULD BE FLUSH W...

Page 157: ...L BOARD AGAINST THE FRONT CORNER POSTS AND LEVEL THE TOP OF THE BOARD WITH THE TOP OF THE DECK BOARDS 3 FASTEN THE BOTTOM PANEL BOARD TO THE CORNER POSTS WITH 5 16 X 3 1 2 LAG SCREWS WITH 5 16 WASHERS...

Page 158: ...5 4 X 4 X 36 1 2 DECK BOARD A C B D STEP 10 DECK 1 INSTALL THE 5 4 X 4 X 36 1 2 DECK BOARDS LEAVE A UNIFORM APPROXIMATELY 1 4 SPACE BETWEEN THE DECK BOARDS ATTACH THE DECK BOARDS TO THE DECK SUPPORTS...

Page 159: ...WER B 2 FASTEN THE SAFETY BOARD TO THE CORNER POSTS WITH 5 16 X 3 1 2 LAG SCREWS WITH 5 16 WASHERS A C 1 PLACE THE 2 X 4 X 36 3 4 SAFETY BOARD WITH CHAIN HOLES AGAINST THE REAR CORNER POSTS AND LEVEL...

Page 160: ...NEL SLATS 1 FROM EACH END ON CENTER WITH A 1 8 DRILL BIT SEE TOP LEFT PICTURE BELOW 3 INSTALL THE FIRST PANEL SLAT 2 1 2 FROM THE CORNER POST THEN INSTALL THE REMAINING FOUR PANEL SLATS 2 7 8 APART AS...

Page 161: ...POST WITH 5 16 X 3 1 2 LAG SCREWS WITH 5 16 WASHERS 2 MEASURE 16 FROM THE TOP OF EACH BRIDGE RAIL AND MAKE A PENCIL MARK ON THE INSIDE OF THE CORNER POSTS 3 PLACE THE BOTTOM OF EACH LOWER 2 X 4 X 66 B...

Page 162: ...DGE RAILS AGAINST THE GREEN CORNER POST AND CENTER CORNER POST ON THE PLAY SET 2 LEVEL EACH TOP BRIDGE RAIL AND ATTACH THEM TO THE CORNER POSTS WITH 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS 3 MAKE THE...

Page 163: ...NER POSTS AND ATTACH WITH 2 WOOD SCREWS THE SLATS WILL MOUNT ON THE OUTSIDE OF THE BRIDGE RAILS 3 ATTACH THE REMAINING SLATS TO THE UNIT WITH 3 SPACING BETWEEN THE SLATS STEP 15 BRIDGE RAIL SLATS SLAT...

Page 164: ...USE A HAMMER TO SEAT THE T NUTS INTO THE BOARDS 2 FLIP ALL 15 BRIDGE DECK BOARDS OVER SO THAT THE FLANGE OF THE T NUT IS FACING DOWN LAY THE BRIDGE DECK BOARDS OUT ON A FLAT SURFACE AS SHOWN BELOW ST...

Page 165: ...HE HOLES IN THE BRIDGE DECK BOARDS AS SHOWN BELOW 3 LINE UP THE 18TH LINK IN THE CHAINS WITH THE FIRST BRIDGE DECK BOARD HOLES STEP 17 BRIDGE DECK AND CHAIN ASSEMBLY 96 CHAIN SECTIONS B SCALE 1 6 DETA...

Page 166: ...HTEN THE BOLT BUT NOT SO TIGHT THAT YOU CRACK THE WOOD 3 COUNT OVER 4 CHAIN LINKS FROM THE LAST HEX BOLT AT THIS CHAIN LINK PLACE A 5 16 WASHER BETWEEN THE CHAIN LINK AND THE BRIDGE DECK BOARD NOTE TH...

Page 167: ...N ENDS IN THE BRIDGE DECK ASSEMBLY THROUGH THE HOLES IN THE BOTTOM PANEL BOARD AND DECK SUPPORT BOARD ON THE TOWER 2 THERE SHOULD BE AT LEAST A 1 TO 1 3 4 GAP BETWEEN THE BRIDGE DECK BOARD AND THE BOT...

Page 168: ...E PLAY SET THIS MEANS THAT YOU WILL HAVE TO CONNECT THE ENDS OF THE CHAINS IN A MANNER TO ACHIEVE THE CORRECT GAP IN ORDER TO ACHIEVE THE GAP YOUR ASSISTANT MAY HAVE TO LIFT UP THE BRIDGE DECK ASSEMBL...

Page 169: ...OF SUPPORTS FLUSH WITH ONE ANOTHER PLACE A ROOF PEAK SUPPORT ON TOP OF THE ROOF SUPPORTS AS SHOWN THE EDGES SHOULD BE FLUSH WHERE SHOWN BELOW 3 USE FOUR 8 X 2 WOOD SCREWS TO ATTACH THE ROOF PEAK SUPPO...

Page 170: ...POSTS STEP 2 DRILLING CORNER POST HOLES 1 CHECK THE DIMENSION OF THE ROOF SUPPORT ASSEMBLIES AS SHOWN BELOW BEFORE DRILLING HOLES 2 MEASURE AS SHOWN BELOW AND MAKE MARKS ON THE CORNER POSTS ON THE IN...

Page 171: ...LAG SCREW STEP 2 INSTALL ROOF SUPPORT ASSEMBLIES 1 PLACE TWO ROOF SUPPORT ASSEMBLIES ON THE CLATTER BRIDGE TOWER DECK 2 THE TRIANGLE ROOF PEAK SUPPORT SHOULD FACE THE OUTSIDE 3 ATTACH EACH ROOF SUPPO...

Page 172: ...OVERHANG THE SAME ON EACH SIDE OF THE 3 FASTEN THE ROOF STARTER BOARDS TO THE ROOF SUPPORTS WITH 1 1 2 WOOD SCREWS STARTER BEFORE INSTALLING THE ROOF STARTERS MAKE SURE DIMENSIONS A AND B MATCH ALSO M...

Page 173: ...OARD 1 BOARD 2 WOOD SCREW 8 X 1 1 2 STEP 2 ROOF PEAK 1 FASTEN ROOF PEAK BOARD 1 TO ROOF PEAK BOARD 2 WITH FOUR 8 X 1 1 2 WOOD SCREWS TO MAKE A ROOF PEAK ASSEMBLY 2 PLACE THE ROOF PEAK ASSEMBLY ON TOP...

Page 174: ...1 2 WOOD SCREWS 2 SLIDE THE NEXT ROOF BOARD TONGUE INTO THE GROOVE OF THE PREVIOUS ROOF BOARD SECURE THE ROOF BOARD TO THE ROOF SUPPORTS WITH FOUR 8 X 1 1 2 WOOD SCREWS 3 REPEAT SUBSTEP 2 FOR THE NEX...

Page 175: ...TH THE LIP OF THE SLIDE RESTING ON TOP OF THE DECK BOARDS 2 PREDRILL 1 8 HOLES INTO THE DECK BOARDS AT THE SCREW LOCATIONS 3 ATTACH THE SLIDE TO THE DECK BOARDS WITH FOUR 14 X 1 1 4 PAN HEAD SCREWS DO...

Page 176: ...se parts in case the customer wishes to fill in the area where the Tic Tac Toe is located Should the Tic Tac Toe become damaged the customer could use these boards to fill in the gap until a replaceme...

Page 177: ...APPENDIX 169...

Page 178: ...TURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES QTY 22 8 X 1 1 4 WOOD SCREW 1529 HARDWARE PAGE 1 OF 1 1 16 2015 S O 2 SQUARE DRIVE BIT QTY 1 8 X 1 3 4 WOOD SCREW QTY...

Page 179: ...10 1355 DS DORMER MOUNT CHIMNEY FRONT 2 10 1500 CRS ASSEMBLY 4 4 DORMER ROOF 2 17 1850 DSRA ASSEMBLY DORMER SUNRAY 2 13 1828 DRPA PANEL ASSEMBLY RIGHT ASSEMBLY ASSEMBLY 2 3 1150 DM DORMER SIDE 2 2 CHI...

Page 180: ...2 3 0675 CMB 1 SIDE ASSEMBLY CHIMNEY LEFT 2 8 0700 CRA ASSEMBLY CHIMNEY REAR 2 10 1500 CLS 1 CHIMNEY MOUNTING BLOCK 1 PICTURE DESCRIPTION QTY...

Page 181: ...ND TWO DORMER SUNRAY ASSEMBLIES 3 PLACE THE TWO DORMER SUNRAY ASSEMBLIES BETWEEN THE DORMER SIDE LEFT ASSEMBLY AND DORMER SIDE RIGHT ASSEMBLY ONE DORMER SUNRAY ASSEMBLY FLUSH TO THE FRONT FLAT END OF...

Page 182: ...WINDOW MUST BE RESTING AGAINST THE DORMER SIDES BATTENS 2 MAKE SURE THE HOLES ON THE DORMER WINDOW ARE CENTERED WITH THE DORMER SIDES BATTENS AND THE DORMER SIDES ARE FLUSH TO THE SIDE EDGES OF THE DO...

Page 183: ...PANEL ASSEMBLIES 2 PLACE ONE DORMER ROOF PANEL ASSEMBLY ON TOP OF THE DORMER SUNRAY ASSEMBLIES THE ROOF PANEL BOARDS MUST OVERHANG EQUALLY OFF THE FRONT AND BACK MAKE SURE THE PRE DRILLED HOLES ON TH...

Page 184: ...IDES OF THE CHIMNEY WITH A 2 WOOD SCREW 1 FIND THE REAR AND RIGHT SIDE OF THE CHIMNEY 2 ATTACH THE REAR AND RIGHT SIDES OF THE CHIMNEY WITH A 2 WOOD SCREW CHIMNEY REAR USE A 2 WOOD SCREW IN THIS LOCAT...

Page 185: ...5 CHIMNEY 1 ATTACH THE CHIMNEY SIDES FROM THE PREVIOUS SIDES TO FORM THE CHIMNEY WITH 2 AND 1 1 4 WOOD SCREWS USE A 2 WOOD SCREW IN THIS LOCATION EACH SIDE USE 1 1 4 WOOD SCREWS IN THIS LOCATION EACH...

Page 186: ...NG BLOCK TO THE ROOF WITH 1 1 2 WOOD SCREWS YOU CAN PLACE THE BLOCK AT ANY DESIRED PLACE ON THE ROOF USE THE DIAGRAM BELOW AS A GUIDE AS TO WHERE YOU MIGHT INSTALL YOUR CHIMNEY 2 AFTER INSTALLING THE...

Page 187: ...4 Repeat substeps 1 through 3 for the mesh panel on the lower bridge rail on the opposite side 2 The recessed area in the grommet will receive the washer Place a pan head screw through a washer TWO F...

Page 188: ...ign the edge of the mesh border with the end of the go from the center grommet to the other side and do the same from the center grommet to one end of the mesh and repeat the mark drill install fasten...

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