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24

•  

Check rollout limit

If the burner flames are not properly drawn into the heat 

exchanger, the flame rollout protection device will open.  

Possible causes are restricted or blocked flue passages, 

blocked or cracked heat exchanger, a failed induced 

draft blower, or insufficient combustion air. The rollout 

protection device is a manual reset limit located on the 

burner bracket.  The cause of the flame rollout must be 

determined and corrected before resetting the limit. 

•  

Check flame sensor

A drop in flame signal can be caused by nearly invisible 

coating on the sensor.  Remove the sensor and carefully 

clean with steel wool.

•  

Check wiring

Check wiring for opens/shorts and miswiring.

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IA pressure switch stuck open can be caused by a faulty 

pressure switch, faulty wiring, a disconnected or damaged 

hose, a blocked or restricted flue, or a faulty induced draft 

blower. If the control senses an open pressure switch 

during the pre-purge cycle, the induced draft blower only 

will be energized.

If the pressure switch opens after ignition has begun the 

gas valve is deenergized, the circulator blower heat off 

cycle begins, and the induced draft blower remains on.  

The diagnostic fault code is two flashes.

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A stuck closed pressure switch can be caused by a faulty 

pressure switch or faulty wiring.  If the control encounters 

a pressure switch stuck closed, the induced draft blower 

remains off.  The diagnostic LED code for this fault is three 

(3) flashes.

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If the primary limit switch opens, the gas valve is 

immediately deenergized, the induced draft and air 

circulating blowers are energized.  The induced draft  and 

air circulator blowers remain energized until the limit switch 

recloses.  The diagnostic fault code for an open limit is four 

(4) flashes.

A primary limit will open due to excessive supply air 

temperatures.  This can be caused by a dirty filter, 

excessive duct static, insufficient air flow, or a faulty limit.  

Check filters, total external duct static, blower motor, 

blower motor speed tap (see wiring diagram), and limit.  

This limit will automatically reset once the temperature falls 

below a preset level.

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If flame is detected with the gas valve deenergized, the 

combustion and air circulator blowers are energized.  The 

diagnostic fault code is five (5) flashes for this condition.  

The control can be reset by removing the power supply 

to the unit or it will automatically reset after one hour.  

Miswiring is the probable cause for this fault.

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The automatic ignition control has a built-in feature that 

prevents damage to the compressor in short cycling 

situations.  In the event of intermittent power losses or 

intermittent thermostat operation, the ignition control will 

delay output to the compressor contactor for three minutes 

from the time power is restored.  (Compressor is off a total 

of three minutes).  The diagnostic LED will flash six (6) 

times to indicate the compressor contactor output is being 

delayed.

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Summary of Contents for GPG16 M Series

Page 1: ...ING This forced air central unit design complies with requirements embodied in The American National Standard National Standard of Canada ANSI Z21 47 CSA 2 3 Gas fired central furnaces WARNING PROP 65...

Page 2: ...any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot...

Page 3: ...ese installation and operating instructions all local building codes and ordinances or in their absence with the latest edition of the National Fuel Gas Code NFPA54 ANSI Z223 1 and National Standard o...

Page 4: ...g material according to local codes Pre Installation Checks Carefully read all instructions for the installation prior to installing unit Ensure each step or procedure is understood and any special co...

Page 5: ...ngs building openings or openable windows must be maintained in accordance with the latest edition of the National Fuel Gas Code ANSI Z223 1 NFPA 54 Minimum horizontal clearance of 48 from the furnace...

Page 6: ...ir into the unit fresh air intake NOTE If the 36 minimum clearance is used on the control panel side of unit a flue extension kit needs be to installed to prevent flue gas recirculation See table belo...

Page 7: ...the unit must not be less than 60 Two spreader bars must span over the unit to prevent damage to the cabinet by the lift cables Spreader bars must be of sufficient length so that cables do not come in...

Page 8: ...ng from sharp edges follow national electrical code and all local codes and ordinances Do not route wires through removable access panels CAUTION Conduit and fittings must be weather tight to prevent...

Page 9: ...k connections control box note depending on the options installed the location of the components may vary in some models WARNING Failure of unit due to operation on improper line voltage or with exces...

Page 10: ...efer to unit wiring diagrams for thermostat or remote sensor connections GAS SUPPLY PIPING WARNING To prevent personal injury or death due to improper installation adjustment alteration service or mai...

Page 11: ...threads only Pipe joint compound must be resistant to the action of the fuel used 3 Use ground joint unions 4 Install a drip leg to trap dirt and moisture before it can enter the gas valve The drip le...

Page 12: ...to convert units to propane gas NOx screens must be removed before converting to LP Remove burner assembly and pull NOx screens from each burner tube When all the screens are out reassemble the burner...

Page 13: ...supply gas pressure is less than 11 0 w c or greater than 13 0 w c 6 All pipe connections should be sealed with a pipe thread compound which is resistant to the fuel used with the furnace A soapy wat...

Page 14: ...Checks procedure provides a step by step sequence which if followed will assure the proper startup of the equipment in the minimum amount of time Air balancing of duct system is not considered part o...

Page 15: ...Motor Adjust the CFM for the unit by changing the position of the low voltage leads on the terminal block TB1 Refer to Appendix A for blower performance at each speed tap Refer to Appendix D for maxi...

Page 16: ...16 Wiring Example...

Page 17: ...rmal manifold pressure for High fire is 3 5 w c on natural gas and 10 0 w c for propane gas Low fire natural gas 2 0 w c 6 0 w c low fire propane gas Minimum gas supply pressure is 5 0 w c for natural...

Page 18: ...Gas Only Check It is the responsibility of the contractor to adjust the gas input to the unit To measure the gas input use a gas meter and proceed as follows 1 Turn off gas supply to all other applian...

Page 19: ...speed will lower the temperature rise A slower blower speed will increase the temperature rise NOTE Blower speed MUST be set to give the correct air temperature rise through the unit as marked on the...

Page 20: ...prior to resetting this manual reset control WARNING To avoid property damage personal injury or death due to fire or explosion a qualified servicer must investigate the reason for the rollout protec...

Page 21: ...the compressor control circuits will be ready to respond to a subsequent call for cooling Refrigeration Performance Check Check that compressor RLA corresponds to values shown in Appendix B RLA draw c...

Page 22: ...remove the filter access panel on return side of the unit Cabinet Finish Maintenance Use a fine grade automotive wax on the cabinet finish to maintain the finish s original high luster This is especi...

Page 23: ...dicates an internal fault check power supply to unit for proper voltage check all fuses circuit breakers and wiring Disconnect electric power for five seconds If LED remains off after restoring power...

Page 24: ...ce 4 FLASH CODE If the primary limit switch opens the gas valve is immediately deenergized the induced draft and air circulating blowers are energized The induced draft and air circulator blowers rema...

Page 25: ...62 859 0 62 0 2 1901 912 0 66 0 4 1787 909 0 66 0 4 1824 966 0 70 0 6 1702 955 0 69 0 6 1737 1014 0 73 0 8 1625 1005 0 73 0 8 1658 1067 0 77 0 2 2132 954 0 91 0 2 2175 1014 0 97 0 4 2056 993 0 95 0 4...

Page 26: ...4 70 0 70 0 7 2 6 5 50 6 49 9 70 0 70 0 Power Supply Model Number Electrical Rating Compressor Outdoor Fan Motor Indoor Fan Motor Optional Electric Heat Optional Powered Convienience Outlet FLA Optio...

Page 27: ...CURB LOCATION EMBOSS FOR THRU THE BASE UTILITIES RETURN 11 X 25 SUPPLY 12 X 17 Horizontal Discharge Vertical Discharge NOTE Refer to IOD 7082 included in the literature pack for installing horizontal...

Page 28: ...28 APPENDIX D MIN MAX AIRFLOW UNIT HEAT RANGE HIGH FIRE RATE BTU HR HEATING MINIMUM SCFM COOLING MINIMUM SCFM MAXIMUM SCFM GPG1660140M41 HIGH 140 000 1615 1500 2500 AIR FLOW RANGE FOR HIGH STAGE...

Page 29: ...RD YL YL BL VMC A1 A2 LS RD RD BK BK YL YL BK BK PU PU BK BK RS BK BK BK BK LPS ALS GAS PLM GAS PLF GR GY PU PU BL BR TN PU PU PU BL BR TN VM L1 L2 T1 T2 VMC F3 F3 FB3 4 BK RD PK BL BR GR YL WH PU GR...

Page 30: ...30...

Page 31: ...31...

Page 32: ...o the feedback page GOODMAN BRAND AMANA BRAND GOODMAN BRAND AMANA BRAND PRODUCT REGISTRATION Thank you for your recent purchase Though not required to get the protection of the standard warranty regis...

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