background image

29

Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.

HIGH VOLTAGE!

DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS

UNIT.  MULTIPLE POWER SOURCES MAY BE PRESENT.  FAILURE TO

DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.

TR1

RD

CB

GR

3

V1

V2

ECON PLM

EC

ON

PLF

PU
YL

TB1

ES PLM

ES PLF

RD

RD

PK

GR

RD

CS

YL

PU

BL

GR

WH

PK

2

BL

ALS

AU

XI

LIARY LI

MI

SWI

TCH

BC

BLOWER CO

NTACTOR

BM

BLOWER MO

TO

R

BR

BLOWER RELAY

CB

CI

RCUIT BREAKER

CC

COMP

RESSOR 

CONTACTOR

CC

H

CRANKCASE HEATER

CC

P

COMP

RESSOR/

COIL PROTECTION

CC

X

COMP

RESSOR 

CONTACTOR AUX

ILIARY

CM

CO

NDENSER MOTOR

CM

C

CO

NDENSER MOTOR CONTA

CTOR

COMP

COMP

RESSOR

CS

COMP

RESSOR SOLENOID 

(STAGE 2)

EC

ON

ECO

NOMIZ

ER

ES

EMERGE

NCY SH

UTDO

WN

FB

FUSE BLOCK

FPS

FREEZE P

ROTECTION SWIT

CH

FS

FLAME SENSOR

GN

D

EQUIPMENT GR

OU

ND

GV

GAS VALVE

IIC

 INTEGRATED IGNITION CO

NTROL

5

TB1

W2

Y1

O

Y2

S2

R

W1

C

S1

G

DH

T1

T2

T3

T4

T5

GY

YL

WH

PU

GR

YL

PU

BR

PU

WH

BR

YL

TB2

B

A

C

D

BC

A1

A2

CC

A1

A2

BL

TON

YL

t = 180s

R1

Y1

BL

Y2

R2

YL

BM PLF1

WH

W

IR

E C

O

D

E

N

O

TE

S

4

3

2

1

5

BLACK BLUE BLUE WITH PINK STRIPE BROW

N

GREE

N

GRAY ORA

NGE

PINK PURPLE RE

D

TAN WHITE YELLO

W

YELLO

W

ITH PINK STRIPE

BK BL BL/PK BR GR GY OR PK PU RD TN WH YL YL

/PK

HIGH VOLTAGE LOW

 VOLTAGE

OPT

IONAL HIGH VOLTAGE

OPT

IONAL LOW

 VOLTAGE

FI

ELD

W

IR

IN

G

FACT

O

RY

W

IR

IN

G

HIGH VOLTAGE LOW

 VOLTAGE

C

OMP

O

N

ENT

LE

G

END

6

12

11

10

9

8

7

6

5

4

3

2

1

12

11

10

9

8

7

6

5

4

3

2

1

RD

4

3

2

1

4

3

2

1

HPS

LPS

CC

P

PLF

CC

P

PLM

BL

BL

YL

YL

BL/PK

YL/PK

YL/PK

BL/PK

YL

FPS

YL

BK

BK

BK

BK

YL

6

5

4

3

2

1

6

5

4

3

2

1

5

4

3

2

1

OR

RD

HPS

HIGH PRES

SU

RE SWIT

CH

LPS

LOW

 PRESSURE SWIT

CH

LS

LIMIT SWI

TCH

PB

POWER DISTRIB

UTION BLOC

K

PLF

FEMALE PLUG/C

ON

NECTOR

PLM

MALE PLUG/CO

NNECTOR

PS

PRESSURE SWIT

CH

RC

RUN CAPACITOR

TB

TERMINAL BLOCK

TON

TIME ON DELAY RELAY

TR

TRANSFORM

ER

VM

VENT MOTOR

VMC

VENT MOTOR CO

NTACTOR

COM

24V

COM

GV

LMT OUT

PS IN

3A

LMT IN

G

PS OUT

R

W

COMP IN

COMP OUT

IIC PLM

IIC

PK

BL

PK

FS

GR

OR

BL

PK

BL

GR

YL

WH

YL

YL

RD

RD

PU

12

11

10

9

8

7

6

5

4

3

2

1

D1

L2

L2

L2

L2

L1

L1

COOL F

AN

HEAT FAN

FS

IGN

SPEED - 

UP

UNUSE

D

PCBAG123

9

8

7

6

5

4

3

2

1

12

11

10

12

11

10

9

8

7

6

5

4

3

2

1

9

8

7

6

5

4

3

2

1

12

11

10

RD

RD

YL

YL

BL

VMC

A1

A2

LS

RD

RD

BK

BK

YL

YL

BK

BK

PU

PU

BK

BK

RS

BK

BK

BK

BK

LPS

ALS

GAS PLM

GAS PLF

GR

GY

PUPU

BL

BR

TN

PU

PU

PU

BL

BR

TN

VM

L1

L2

T1

T2

VMC

F3

F3

FB3

4

BK

RD

PK

BL

BR

GR

YL

WH

PU

GR

PK

BL

BR

BL

GR

WH

GR

PK

BL

BR

BL

GY

PU

RD

RD

YL

YL

YL

YL

GY

BR

TN

BL

YL

PU

TN

YL

BL

PK

BL

BL

GR

WH

GR

3

2

1

GV PLM

PB

L1

GN

D

L2

LINE

VOLTAGE

FB1

F1

F1

BK

RD

208-230V/1PH/60H

z

CC

L1

L2

T1

T2

GR

BM

BK

C

R

S

CM

L1

L3

BR

GR

RC

RD

GR

BK

GR

RD

FB2

F2

F2

4

BK

RD

RD

YL

BR

BK

PU

L2

COM

H

F

BK

RD

PU

PU

BK

BK

4

L1

L2

T1

T2

BK

BC

PLF

CM

PU

YL

GR

WH

BR

PLM2

BM

PLF2

BM

PLM

CM

PLM1

BM

BK

PU

YL

YL

BL

BL

BL

COMP

CC

X

BK

BL

BL

GR

BL

PU

YL

BL

PK

PK

PK

1

0

BR2

1

0

BR3

1

0

GR

YL

BR1

2

4

BR2

2

BR3

2

YL

BK

BK

PK

PK

PK

PK

4

4

BR3

8

7

BR2

8

7

BR

PU

PK

PK

PK

BR1

PK

BK

GY

GY

BL

PK

BL

BL

BL

BL

YL

YL

PU

BR

7

8

7

COM

230V

208V

BK

2

1

2

1

M 1~

M 1~

M 1~

M 1~

N

G

L

C

N

G

L

C

4

3

2

1

5

8

9

RD

PK

CM

CC - T1

CC - T3

G

L

BK

BR

N

GR

M 1~

BK

BR

9

CC - A1

TB1 -

 Y

2

3 2

YL

WH

TB2 - C,D

BL

1

2-SPEED MOTOR

1 2 3

CO

M

HI

GH

LO

W

YL

PU

BL

BK

RD

6

GY

PU

REPL

ACE

MENT WIRE M

UST BE

 S

AM

E SIZE

 A

ND TYP

E OF INSULATION AS

 ORIGINAL

 (AT

LE

AS

T 105° C). USE

 COPPER CONDUCTORS ONLY. USE

 N

.E.C. CLAS

S 2 WIRE FOR AL

L

LOW VOLTAGE F

IE

LD CONNECTIONS.

IF OPTIONA

ECONOMIZER IS I

NSTALLED REMOVE

 E

CON 

PL

M

 JUMPE

AN

D PL

UG IN

NEW HARNESS

 FROM ECONOMIZER K

IT

TR1

 P

R

IMA

RY

 (HIGH VOLTAGE) CON

NECTIONS: 

 ORANGE WIR

E CONNECTED TO

240/460/575V

 TAP

 A

T THE FACTORY AND BL

ACK WIR

E TO COM

 T

ERMINAL. FOR 208V

SUPP

LY

 POWER, 

MOVE

 ORANGE WIRE FROM 

24

0/460/575V TAP

 TO THE 

208

TAP.

FUS

BLOCKS

 1

, 2, &

 3

 A

RE OPTIONA

L.

IF OPT

IONAL SAFE

TY

 EQUIPMENT S

UC

H AS A PHASE M

ONITOR, FLOAT S

WI

TC

H

OR SMOKE DETECTO

R IS INSTALLED, UNPLUG J

UMPE

R PL

UG AND PLUG IN

SAFETY

 DEVICE. IF

 MULTIPLE SAFETIES ARE INSTALLED, PLUG IN THE

ADDITIONAL DEVI

CES IN SE

RIES. PLUG IN JUMPE

R PL

UG AT THE LAST

 SAFETY

DEVICE INSTALLED.

GRAY 

WIRE

 IS A

 24 VAC ALARM O

UTPUT FROM OPTI

ONAL ECO

NOMIZE

R CO

NTROL

MO

DU

LE.

W2 

AND Y2 S

IGNALS ARE FACTO

RY 

WI

RE

D TO BLOWER SPEED TAP 

T3 ON TB1.

W2 (BROW

N)

 AND Y2 (PU

RPLE) WIRES M

AY

 BE MOV

ED TO BLOWER SPEED TAPS

T3-T5  ON TB1

 IF DIFF

ER

ENT SPEEDS ARE

 N

EE

DED. SEE 

IO MAN

UAL FOR 

FU

RTHER

DETAIL ON BLOWER SPEED TAP

S.

IF SUPPLY

 POWER IS

 208V, DISCONNECT T

HE BLACK A

ND RED

WIRES C

ON

NECTING VM

C T2 AND THE VE

NT MOTOR A

ND

CO

NNECT T

HE BLACK WIRE FROM VMC T2 TO THE BLACK W

IRE

FROM THE VE

NT MOTOR.

ALTERNATE 2 - SPEED C

ON

DENSE

R FAN MOTOR.

WH

YL

YL

CC

H

BK

BK

GR

WH

BK

0140L07164-A

Summary of Contents for GPG16 M Series

Page 1: ...ING This forced air central unit design complies with requirements embodied in The American National Standard National Standard of Canada ANSI Z21 47 CSA 2 3 Gas fired central furnaces WARNING PROP 65...

Page 2: ...any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot...

Page 3: ...ese installation and operating instructions all local building codes and ordinances or in their absence with the latest edition of the National Fuel Gas Code NFPA54 ANSI Z223 1 and National Standard o...

Page 4: ...g material according to local codes Pre Installation Checks Carefully read all instructions for the installation prior to installing unit Ensure each step or procedure is understood and any special co...

Page 5: ...ngs building openings or openable windows must be maintained in accordance with the latest edition of the National Fuel Gas Code ANSI Z223 1 NFPA 54 Minimum horizontal clearance of 48 from the furnace...

Page 6: ...ir into the unit fresh air intake NOTE If the 36 minimum clearance is used on the control panel side of unit a flue extension kit needs be to installed to prevent flue gas recirculation See table belo...

Page 7: ...the unit must not be less than 60 Two spreader bars must span over the unit to prevent damage to the cabinet by the lift cables Spreader bars must be of sufficient length so that cables do not come in...

Page 8: ...ng from sharp edges follow national electrical code and all local codes and ordinances Do not route wires through removable access panels CAUTION Conduit and fittings must be weather tight to prevent...

Page 9: ...k connections control box note depending on the options installed the location of the components may vary in some models WARNING Failure of unit due to operation on improper line voltage or with exces...

Page 10: ...efer to unit wiring diagrams for thermostat or remote sensor connections GAS SUPPLY PIPING WARNING To prevent personal injury or death due to improper installation adjustment alteration service or mai...

Page 11: ...threads only Pipe joint compound must be resistant to the action of the fuel used 3 Use ground joint unions 4 Install a drip leg to trap dirt and moisture before it can enter the gas valve The drip le...

Page 12: ...to convert units to propane gas NOx screens must be removed before converting to LP Remove burner assembly and pull NOx screens from each burner tube When all the screens are out reassemble the burner...

Page 13: ...supply gas pressure is less than 11 0 w c or greater than 13 0 w c 6 All pipe connections should be sealed with a pipe thread compound which is resistant to the fuel used with the furnace A soapy wat...

Page 14: ...Checks procedure provides a step by step sequence which if followed will assure the proper startup of the equipment in the minimum amount of time Air balancing of duct system is not considered part o...

Page 15: ...Motor Adjust the CFM for the unit by changing the position of the low voltage leads on the terminal block TB1 Refer to Appendix A for blower performance at each speed tap Refer to Appendix D for maxi...

Page 16: ...16 Wiring Example...

Page 17: ...rmal manifold pressure for High fire is 3 5 w c on natural gas and 10 0 w c for propane gas Low fire natural gas 2 0 w c 6 0 w c low fire propane gas Minimum gas supply pressure is 5 0 w c for natural...

Page 18: ...Gas Only Check It is the responsibility of the contractor to adjust the gas input to the unit To measure the gas input use a gas meter and proceed as follows 1 Turn off gas supply to all other applian...

Page 19: ...speed will lower the temperature rise A slower blower speed will increase the temperature rise NOTE Blower speed MUST be set to give the correct air temperature rise through the unit as marked on the...

Page 20: ...prior to resetting this manual reset control WARNING To avoid property damage personal injury or death due to fire or explosion a qualified servicer must investigate the reason for the rollout protec...

Page 21: ...the compressor control circuits will be ready to respond to a subsequent call for cooling Refrigeration Performance Check Check that compressor RLA corresponds to values shown in Appendix B RLA draw c...

Page 22: ...remove the filter access panel on return side of the unit Cabinet Finish Maintenance Use a fine grade automotive wax on the cabinet finish to maintain the finish s original high luster This is especi...

Page 23: ...dicates an internal fault check power supply to unit for proper voltage check all fuses circuit breakers and wiring Disconnect electric power for five seconds If LED remains off after restoring power...

Page 24: ...ce 4 FLASH CODE If the primary limit switch opens the gas valve is immediately deenergized the induced draft and air circulating blowers are energized The induced draft and air circulator blowers rema...

Page 25: ...62 859 0 62 0 2 1901 912 0 66 0 4 1787 909 0 66 0 4 1824 966 0 70 0 6 1702 955 0 69 0 6 1737 1014 0 73 0 8 1625 1005 0 73 0 8 1658 1067 0 77 0 2 2132 954 0 91 0 2 2175 1014 0 97 0 4 2056 993 0 95 0 4...

Page 26: ...4 70 0 70 0 7 2 6 5 50 6 49 9 70 0 70 0 Power Supply Model Number Electrical Rating Compressor Outdoor Fan Motor Indoor Fan Motor Optional Electric Heat Optional Powered Convienience Outlet FLA Optio...

Page 27: ...CURB LOCATION EMBOSS FOR THRU THE BASE UTILITIES RETURN 11 X 25 SUPPLY 12 X 17 Horizontal Discharge Vertical Discharge NOTE Refer to IOD 7082 included in the literature pack for installing horizontal...

Page 28: ...28 APPENDIX D MIN MAX AIRFLOW UNIT HEAT RANGE HIGH FIRE RATE BTU HR HEATING MINIMUM SCFM COOLING MINIMUM SCFM MAXIMUM SCFM GPG1660140M41 HIGH 140 000 1615 1500 2500 AIR FLOW RANGE FOR HIGH STAGE...

Page 29: ...RD YL YL BL VMC A1 A2 LS RD RD BK BK YL YL BK BK PU PU BK BK RS BK BK BK BK LPS ALS GAS PLM GAS PLF GR GY PU PU BL BR TN PU PU PU BL BR TN VM L1 L2 T1 T2 VMC F3 F3 FB3 4 BK RD PK BL BR GR YL WH PU GR...

Page 30: ...30...

Page 31: ...31...

Page 32: ...o the feedback page GOODMAN BRAND AMANA BRAND GOODMAN BRAND AMANA BRAND PRODUCT REGISTRATION Thank you for your recent purchase Though not required to get the protection of the standard warranty regis...

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