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SIRIO 500 

 

Manuale di installazione, uso e manutenzione

   

Manual for installation, use and maintenance

 

 

Manual de instalación, uso y manutención

   

Notice d’installation, d’utilisation et d’entretien

   

I

NSTALLATIONS

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B

EDIENUNGS

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 UND 

I

NSTANDHALTUNGSHANDBUCH

 

 

Summary of Contents for SIRIO 500

Page 1: ...installazione uso e manutenzione Manual for installation use and maintenance Manual de instalaci n uso y manutenci n Notice d installation d utilisation et d entretien INSTALLATIONS BEDIENUNGS UND INS...

Page 2: ......

Page 3: ...ays for dough exceeding the length of the belts dough catcher 21 4 9 Electrical Connection 22 4 10 Checking that the safety mechanisms are working properly 23 4 10 1 Checking the interlocked movable g...

Page 4: ...maintenance so they last longer The construction of the machine has been undertaken with care the use of stainless steel ensures extremely easy cleaning and a long working life to the product even wi...

Page 5: ...lation instruction and service manual be kept in close proximity to the equipment so that it can be easily and quickly consulted The manual must accompany the equipment if it is resold as it cannot be...

Page 6: ...values which may be necessary for the selection installation and use This chapter should be used as a point of reference to check that the way the owner intends to use it is in line with the way the m...

Page 7: ...food use in order to meet dough lamination requirements The dough is run through two opposing rollers the distance between which can be adjusted then back in the opposite direction several times in o...

Page 8: ...3 TECHNICAL SPECIFICATIONS SIRIO 500 BANCO 500 600 8 B Connections D Exploded views and list of spare parts...

Page 9: ...est of condition We recommend however that you to check the packaging on arrival for any signs of damage If damage has occurred have it noted on the receipt which must be signed by the driver Once the...

Page 10: ...reating hazardous situations 4 3 Handling and positioning The equipment is supplied complete with all its parts in the following configurations wrapped with bubble wrap and stretch wrap and secured on...

Page 11: ...m from the opposite side The model 600 machines are shipped with the benches dismantled and packed with the machine body the cutting unit optional is also included in the same packaging if ordered For...

Page 12: ...e interventions for example to replace the belts involves complex operations which must be performed by highly experienced mechanical technicians special extraordinary maintenance Assembly disassembly...

Page 13: ...expert Y always supporting the bench ensures that the end of the cylinder ref 3 fits onto the round tab ref 2 protruding from the shoulder he must then push the bench in the direction shown by the ar...

Page 14: ...ly so as to avoid resting it on its support arm While operator X supports the table ref 1 on his side the expert operator Y while supporting the bench must push it in the direction shown by the arrow...

Page 15: ...interventions such as replacing belts By lifting a guard the associated safety system causes the moving parts to stop or prevents any part of the machine from starting removing electrical power from t...

Page 16: ...5 to rest on the blocks ref 6 photo B for bench length 850 mm while one operator holds the bench up with both hands the second operator should bring the crossbar of the support ref 5 to rest on the bl...

Page 17: ...4 INSTALLATION SIRIO 500 BANCO 500 600 17 Fig 4 5 1 4 2 3 6 5 7 8 A B C D E 9...

Page 18: ...holds the bench up with both hands the second operator should bring the crossbar of the support ref 5 to rest on the blocks ref 3 To bring the bench ref 1 from the position shown in photo E to the po...

Page 19: ...4 INSTALLATION SIRIO 500 BANCO 500 600 19 Fig 4 6 A B C D E 5 2 3 1 4 5...

Page 20: ...1 Fig 4 7 for collecting dust and dough crumbs crumb shelf it can be removed after removing the threaded knobs ref 2 one on each side of the bench pictures A B When reinserting the crumb shelf secure...

Page 21: ...At the end of each bench there is a dough catcher to collect the dough that would otherwise fall to the ground due to its excessive length it can be pulled out from under the bench by hand and can be...

Page 22: ...easily accessible and must not require further location after the installation of the equipment The distance between the equipment and the socket must be sufficient to avoid stretching the power cabl...

Page 23: ...s soon as you hear the micro switch trip and the machine stops check that the micro switch intervenes by stopping each element when the distance D between the end of the guard and the belt below see F...

Page 24: ...ion and ref 3 in Fig 4 10 The fixed guards also include the C profiles ref 6 which follow the belt rollers only those at the outer ends of the benches for their entire length and whose maximum distanc...

Page 25: ...ready to wrap the dough sheet produced or to unroll the dough sheet from which the dough shapes are made 5 2 Use of the machine Warning Before using the machine check that the safety mechanisms work...

Page 26: ...5 1 then use the start and drive reversal commands ref 5 6 7 If you press the STOP button ref 3 Fig 5 1 the machine stops To resume work press the START button ref 2 Fig 5 1 then use the start and dri...

Page 27: ...5 FUNCTIONING AND USE SIRIO 500 BANCO 500 600 27 VAR VERSION STANDARD VERSION 5 2 1 Control panel Fig 5 1 3 8 9 2 5 7 4 J 1 6 10 7 3 5 2...

Page 28: ...he handle when the plate is released the pin will tend pushed by a spring to fit into one of the notches in the lower part of the sector gear ref 10 this will allow the handle to remain in a stable po...

Page 29: ...ly earthed Always use personal safety devices and other means of protection foreseen by the law 6 1 2 Warnings for users The environmental conditions of the place where the appliance is to be installe...

Page 30: ...arrying out cleaning or maintenance ATTENTION Whilst the machine is working it is forbidden to remove the safety protection seeing that its parts are moving These could cause injury to hands In the ca...

Page 31: ...esidue using a plastic spatula and a brush with medium consistency synthetic bristles Before using the vacuum cleaner and only if strictly necessary use short blasts of compressed air to remove residu...

Page 32: ...if you notice an uneven motion of the rollers and belts or you notice strange and fluctuating noises a sign that the belts are slipping After the maintenance operation or repair has been carried out...

Page 33: ...ards the side where it is less stretched so it is very important to ensure that the tensioning forces are equal on both sides of the belt The tensioning and or centering of the belts must be carried o...

Page 34: ...oller scrapers With reference to Figure 7 2 there are two scrapers ref 1 mounted on a single support ref 2 positioned astride the upper sheeting roller ref 3 To disassemble the upper roller scraper un...

Page 35: ...7 CLEANING AND MAINTENANCE SIRIO 500 BANCO 500 600 35 Fig 7 2 2 1 3 4 4 5 6 7 3 A B C D E F 5...

Page 36: ...lever ref 2 photos A B the scraper will detach from the belt and the sheeting roller and it will be possible to remove it with an upwards motion photos C D To fit a scraper ref 1 lower the scraper un...

Page 37: ...7 CLEANING AND MAINTENANCE SIRIO 500 BANCO 500 600 37 Fig 7 3 1 2 A B C D E G F 2 1 5 4 6 7 8 9...

Page 38: ...oller photo B and it will be possible to remove it with an upwards motion To fit a scraper ref 1 lower the scraper unit ref 4 into the space ref 5 between belt ref 6 and sheeting roller ref 7 the rece...

Page 39: ...ne protections have not been tripped if necessary restore them An electrical protection has tripped e g thermal switch Restore the protection that has tripped extraordinary maintenance The machine doe...

Page 40: ...rucks hoists and so on The machines are made up of the following materials stainless steel coated steel glass ceramic material rock wool and electrical parts For the purposes of demolition therefore t...

Page 41: ...SIRIO 500 Allegati tecnici Technical enclosures Anexos t cnicos Fichiers techniques joints TECHNISCHE ANLAGEN...

Page 42: ...60Hz Current at 230Vac 3 50 60Hz Corriente a 230Vac 3 50 60Hz 2 8 3 A Corrente a 230Vac 1 N 50 60Hz Current at 230Vac 1 N 50 60Hz Corriente a 230Vac 1 N 50 60Hz 2 8 A Potenza elettrica totale Total e...

Page 43: ...oder 4 Leitern ohne Stecker Diam tre des cylindres Durchmesser der zylinder 60 mm Excursion des cylindres Zylinderhub 0 2 35 mm Quantit maximale de p te travailler Maximale verarbeitbare Teigmenge 5 6...

Page 44: ...B Branchements alimentation lectrique et position de la plaque d informations B ANSCHL SSE F R STROMVERSORGUNG UND POSITION DES TYPENSCHILDS W Targa dati Information plate Chapa homologaci n datos pl...

Page 45: ...nnexion de puissance C 1 a SCHALTPLAN SIRIO 500 AT 400 VAC 3 LEISTUNGSVERBINDUNG C 2 Schema elettrico Sirio 500 VAR a 230 Vac 1 N collegamento ausiliario C 2 Electrical diagram for Sirio 500 VAR a 230...

Page 46: ...AT 5 SIRIO 500 C 1...

Page 47: ...AT 6 SIRIO 500 C 1 a...

Page 48: ...AT 7 SIRIO 500 C 2...

Page 49: ...AT 8 SIRIO 500 C 2 a...

Page 50: ...les rogamos contactarnos En todo caso con el fin de simplificar la b squeda de las aver as y la eventual sustituci n de piezas da adas damos a continuaci n una lista de repuestos los dibujos t cnicos...

Page 51: ...AT 10 SIRIO 500 D 1...

Page 52: ...UMINIO MANI0143 MANI0143 14 MATTERELLO SF500 ROLLING PIN SF500 RODILLO SF500 ACCE0262 ACCE0262 15 MOLLA COMP F1 x D E 9 30 x 20 spire SPRING COMP F1 x DE 9 30 x 20 coils RESORTE COMP F1 x D E 9 30 x 2...

Page 53: ...SF500 ACCE0262 ACCE0262 15 RESSORT COMP F1 x D E 9 30 x 20 spires GASDRUCKFEDER F1 x D E 9 30 x 20 Windungen SPRI0044 SPRI0044 16 PLASTRON INTERRUPTEUR G N RAL VERROUILLABLE ABSPERRBARE ABDECKUNG HAUP...

Page 54: ...AT 13 SIRIO 500 D 2...

Page 55: ...STEM SUPPORT COVER FIXING BRACKET ABRAZADERA FIJACI N CARTER I E SUPP0597 SUPP0597 8 TONDO SUPPORTO SETTORE DENTATO SF500 S235JR ZINC SECTOR GEAR SUPPORT ROD SF500Z S235JR ZINC CILINDRO SOPORTE SECTOR...

Page 56: ...AT 15 SIRIO 500 D 3...

Page 57: ...MECC0994 MECC0994 15 POMELLO L 32 P M06x10 NERO KNOB L 32 P M06x10 BLACK POMO L 32 P M06x10 NEGRO MANI0148 MANI0148 16 RASCHIATORE SUPERIORE UPPER SCRAPER RASPADOR SUPERIOR SUPP0601 SUPP0601 17 RUOTA...

Page 58: ...AT 17 SIRIO 500 D 4...

Page 59: ...6604 A 5X10 KEY UNI6604 A 5X10 LLAVE UNI6604 A 5X10 VITI0662 VITI0662 14 CORONA DOPPIA 1 2 X1 8 Z 16 DOUBLE SPROCKET 1 2 X1 8 Z 16 CORONA DOBLE 1 2 X1 8 Z 16 MECC1003 MECC1003 15 CORONA DOPPIA CON BUS...

Page 60: ...TTE UNI6604 A 5X10 PASSFEDER UNI6604 A 5X10 VITI0662 VITI0662 14 PIGNON DOUBLE 1 2 X1 8 Z 16 ZWEIFACH KETTENRAD 1 2 X1 8 Z 16 MECC1003 MECC1003 15 PIGNON DOUBLE AVEC BAGUE ZWEIFACH KETTENRAD MIT BUCHS...

Page 61: ...AT 20 SIRIO 500 D 5...

Page 62: ...Z 17 DOUBLE PINION 3 8 x7 32 Z 17 PI N DOBLE 3 8 x7 32 Z 17 MECC1024 MECC1024 15 PULEGGIA CONDOTTA POLY V SERIE J 12 GOLE e 200 MULE PULLEY POLY V SERIES J 12 GROOVES e 200 POLEA RANURA POLY V SERIE J...

Page 63: ...AT 22 SIRIO 500 D 6...

Page 64: ...1 MOLLA TRAZIONE F2xE14 8X35 25XL0115 CON OCCHIELLI EXTENSION SPRING F2xE14 8X35 25XL0115 WITH EYELETS RESORTE TRACCI N F2xE14 8X35 25XL0115 CON GANCHOS EXTERNOS SPRI0047 SPRI0047 12 PERNO PER LEVA RE...

Page 65: ...AT 24 SIRIO 500 D 7...

Page 66: ...R LEVER PALANCA EXTRACTORES SX COMPLETA MECC1034 MECC1034 11 SPALLA ANTERIORE FRONT SHOULDER SOPORTE ANTERIOR CARP2726 CARP2726 12 SPALLA POSTERIORE REAR SHOULDER SOPORTE POSTERIOR CARP2727 CARP2727 1...

Page 67: ...AT 26 SIRIO 500 D 8...

Page 68: ...4 8 RISCONTRO STRIKER TUBO DE SOPORTE SUPP0584 SUPP0584 9 ROND PIANA LARGA 7X47X5 NYLON LARGE FLAT WASHER 7X47X5 NYLON ARANDELA PLANA GRANDE 7X47X5 NYLON VITI0638 VITI0638 10 RUOTA BIANCA BASAMENTO SF...

Page 69: ...AT 28 SIRIO 500 D 9...

Page 70: ...8 SUPP0588 12 RULLO TENSIONAMENTO NASTRO ROLLER TENSION BELT ROLLO TENSOR TAPETE MECC1043 MECC1043 13 STAFFA SUPP MATTARELLO AISI304 ROLLING PIN SUPP BRACKET AISI304 SOPORTE RODILLO AISI304 SUPP0589 S...

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