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2013-05 · 

Vožtuvas K /

Valve K

Aptarnavimas

Apžiūros

Tarp apžiūrų būtina stebėti vožtuvų sandarumą ir funkciją.

Su produktu besiliečiantys 
sandarikliai

• Reguliariai tikrinti:
– strypo sandariklį tarp viršutinio korpuso ir karkaso
– sandarinimo žiedus tarp vožtuvo korpusų
– V-žiedą vožtuvo diskuose

Pneumatinė jungtis

• Patikrinti darbinį slėgį suslėgto oro mažinimo ir filtravimo

stotelėje. 

• Reguliariai valyti filtravimo stotelės oro filtrą.

• Patikrinti, ar tvirtai laikosi oro žarnos.

• Patikrinti, ar neužlenkti laidai ir ar juose nėra nesandarių

vietų.

Prijungimas prie elektros tinklo 

• Patikrinti, ar tvirtai laikosi kabelio priveržiklio tvirtinimo

veržlė. 

• Patikrinti gnybtų bloko jungtis.

Aptarnavimo intervalai

Kad būtų užtikrinta didžiausia vožtuvų eksploatavimo 
sauga, praėjus ilgesniam laikotarpiui reikia pakeisti visas
dylančias dalis.

Praktiškai aptarnavimo intervalus gali nustatyti tik 
vartotojas, nes jie priklauso nuo naudojimo sąlygų, pvz.: 
– naudojimo laiko per dieną
– įsijungimų dažnio
– produkto rūšies ir temperatūros 
– ploviklio rūšies ir temperatūros
– naudojimo aplinkos.

Maintenance

Inspections

Between the maintenance periods, the valves must be
checked for leakage and proper function. 

Product contact seals

• Check at regular intervals:
– stem seal between the upper housing and the lantern
– O-rings between the valve housings
– V-ring

Pneumatic connection

• Check the operating pressure at the pressure 

reducing and filter station. 

• Clean the air filter in the filter station at regular inter-

vals.

• Check whether the air hose sits firmly in the air 

connector.

• Check the air hoses for bends and leaks. 

Electrical connection 

• Check whether the cap nut on the cable gland is tight. 

• Check the cable connections at the luster terminal. 

Maintenance intervals

To ensure the highest operational reliability of the
valves, all wearing parts should be replaced at longer
intervals.

The actual maintenance intervals can only be 
determined by the plant user, since they depend on the
operat ing conditions, for instance 
– daily period of operation
– switching frequency
– type and temperature of the product
– type and temperature of the cleaning solution
– ambient conditions

Pritaikymas

Aptarnavimo intervalai
(orientacinė vertė)

Terpės, kurių temperatūra 
60 °C - 130 °C
140 °F - 266 °F

maždaug kas 3 mėn.

Terpės, kurių temperatūra 
< 60 °C (<140 °F)

maždaug kas 12 mėn.

Application

Maintenance interval
(recommendations)

Media at temperatures of 
60 °C to 130 °C 
140 °F to 266 °F

every 3 months

Media at temperatures 
< 60 °C (<140 °F)

every 12 months

Summary of Contents for VARIVENT K

Page 1: ...GEA Mechanical Equipment engineering for a better world Naudojimo instrukcija Operating Instructions VARIVENT dvilizdis vo tuvas K VARIVENT Mixproof valve K Leidimas Issue 2013 05 Lietuvi kai English...

Page 2: ...2013 05 Vo tuvas K Valve K...

Page 3: ...23 Kopruso jungtys VARIVENT sistema 24 Sandariklio med iag atsparumas 25 ranki s ra as 26 Priedas Atsargini dali s ra ai Gamintojo deklaracija Contents Important Abbreviations and terms 2 Safety instr...

Page 4: ...loniutonas Important Abbrevia tions and Terms BS British standard bar Unit of measure for pressure All pressure ratings bar psi stand for over pressure barg psig if this is not explicitly described di...

Page 5: ...o i matavimai pagal Brit standart BS i orinis skersmuo Coliai IPS Amerikos vamzd i i matavimai Ketaus vamzd io skersmuo Cv Wert flow coefficient US gallons per minute 1 Cv 1 17 x Kv l Unit of measure...

Page 6: ...tructions Designated use The valve is designed exclusively for the purposes described below Using the valve for purposes other than those mentioned is considered contrary to its designated use GEA Tuc...

Page 7: ...pti j d mes tik po to skaityti toliau ir atlikti atitinkamus veiksmus su vo tuvu Marking of safety instructions in the operating manual Special safety instructions are given directly before the operat...

Page 8: ...21 104 98 Special hazardous spots DANGER In the event of malfunc tions set the valve out of operation disconnect the valve from the power and the air supply and secure it against reactivation Immediat...

Page 9: ...mo nepriimamos When the valve switches when the valve seat is cleaned or if a seal is defective cleaning medium escapes from the leakage outlet This leakage must be collected in a suitable container e...

Page 10: ...alaikyti 24 h 5 C temperat roje kad gal t i tirpti i kondensato vandens galimai susidar ledo kristalai Weights Size Weight DN 25 1 approx 10 kg DN 40 1 approx 11 kg DN 50 2 approx 11 kg DN 65 2 approx...

Page 11: ...K 18 pressure spring 37 Leakage pipe 402 valve housing B A 9 13 18 2 1 16 15 4 3 37 402 Pavaros funkcija Actuator function 1 Pavara yra u daranti spyruokl Z Ramyb s b senoje vo tuvas yra u darytas Po...

Page 12: ...prijungimo arma t ra gali b ti tiesiogiai montuojami vamzdyn Assembly and Operation Make sure that the valve is installed in the pipe system free of stress and no foreign materials e g tools bolts lub...

Page 13: ...Vo tuvo diskas nuleid iamas Valve with welded con nections For welding operations all internals must be removed from the valve housing DANGER When the hinged clamps at the actuator or at the hous ing...

Page 14: ...ikti pakoreguoti r valdymo modulio naudojimo instrukcij Pneumatic Connections Air requirement The compressed air required for switching operations of the valve is governed by the type of actuator iden...

Page 15: ...on these acids in concentrations from 0 3 to 1 5 at approx 65 C Example of a cleaning operation in one cleaning step Formic acid and combination products based on formic acid at up to 85 C Eksploataci...

Page 16: ...udojama azoto r g tis HNO3 esant apie 85 C temperat rai kai koncentracija 4 6 o poveikio laikas tarp 6 8 valand Typical cleaning parameters in breweries Sodium hydroxide and combination products based...

Page 17: ...ista tarpin Pakeisti tarpin La a i nuot kio kameros Pa eisti V iedai Pakeisti V iedus Malfunction Cause Remedy CAUTION In the event of malfunctions immediately deactivate the valve and secure it again...

Page 18: ...r leakage and proper function Product contact seals Check at regular intervals stem seal between the upper housing and the lantern O rings between the valve housings V ring Pneumatic connection Check...

Page 19: ...iniu tem pikliu H detal s Nr 221 310 74 Nuimti apkabas 43 tarp korpuso ir karkaso Nuorinti pavar Prie i montuojant PAVOJUS Prie atjungiant vamzdyno junt ir vo tuvo korpus pus ied ius visada b tina atl...

Page 20: ...in 1 su sandarinimo pover le 3 ir dvigub disk 16 nuo vo tuvo disko 15 Withdraw the valve from the housing Detaching the valve insert from the actuator Unscrew the hex nut 38 and the leakage pipe 37 Re...

Page 21: ...grip the valve disk in a vice fitted with protected jaws Also unscrew the curved end of the scriber Insert the scriber into the v ring and lever it out Technin prie i ra Vo tuvo valymas ATSARGIAI Vo t...

Page 22: ...e Insert the v ring evenly into position Replace all the other seals correspondingly marked in the spare parts draw ing Used seals must not be refitted since this would adversely affect the sealing fu...

Page 23: ...ui su maisto produktais jie atspar s alaus putoms ir registruoti NSF H1 USDA H1 PARALIQ GTE 703 galima u sisakyti GEA Tuchenha gen prek s numeris 413 064 taip pat Rivolta F L G MD 2 prek s numeris 413...

Page 24: ...onal test Control module T VIS Actuate the valve by applying compressed air Read stroke via palm or Laptop Valve size Valve stroke c mm metric 25 20 40 25 50 31 65 30 80 30 100 30 125 60 150 60 inch O...

Page 25: ...maks 5 mg alyvos 1m3 oro Oro arna metrais Med iaga PE LD I or s 6 mm Vidaus 4 mm coliais Med iaga PA I or s 6 35 mm Vidaus 4 3 mm Techniniai duomenys Size DN 25 to 150 1 to 4 OD 2 to 6 IPS Weight 10 t...

Page 26: ...150 154 2 0 150 x Coliais OD I orinis skersmuo Sienel s storis Vidinis skersmuo I orinis skersmuo pagal Inch OD outside diameter wall thickness inside diameter outside diameter acc to ASME BPE 1 25 4...

Page 27: ...yvenimas n ra atsparus n ra atsparus neorganin s r g tys 80 C temperat roje geras atsparumas geras atsparumas geras atsparumas ir 3 neorganin s r g tys 80 C temperat roje suma intas geras atsparumas s...

Page 28: ...CFR 177 1550 Medium Temperature Sealing material general operating temperature EPDM FKM HNBR 40 135 C 10 200 C 25 140 C 40 275 F 14 392 F 13 284 F Caustics up to 3 up to 80 C 176 F good resistant redu...

Page 29: ...uslapis Page 1 i of 4 221ELI000547LT_0 doc Atsargini dali s ra as Spare parts list Dvilizdis vo tuvas K Mixproof Valve K B A 29 13 21 38 6 9 18 25 14 22 4 2 3 7 5 8 8 5 35 43 44 45 43 44 45 43 44 45 5...

Page 30: ...1 221 125 02 221 125 10 221 125 04 221 125 05 221 125 06 221 125 09 221 125 08 18 Kompresin spyruokl pressure spring 1 4310 931 208 931 001 931 001 931 249 931 249 931 002 931 093 931 093 21 Kreipiant...

Page 31: ...kas K double seat disk K 1 4404 221 125 01 221 125 02 221 125 10 221 125 04 221 125 05 221 125 06 18 Kompresin spyruokl pressure spring 1 4310 931 208 931 001 931 001 931 249 931 249 931 002 21 Kreipi...

Page 32: ...25 11 221 125 12 221 125 08 18 Kompresin spyruokl pressure spring 1 4310 931 001 931 249 931 002 931 093 21 Kreipiantysis iedas rod guide ring Turcite 935 022 935 010 935 010 935 018 22 Sandarinimo ie...

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Page 34: ...rgest providers of innovative equipment and process technology GEA Group is listed in the STOXX Europe 600 index We live our values Excellence Passion Integrity Responsibility GEA versity GEA Mechanic...

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