GARANT SG1, Operation Manual

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Content
1 Product liability and warranty .................................................................................................................... 30
1.1 General ............................................................................................................................................................... 30
1.2 Warranty ............................................................................................................................................................. 31
1.3 Service ................................................................................................................................................................ 31
1.4 Supplied with ................................................................................................................................................... 31
1.5 Use for the intended purpose ................................................................................................................... 31
1.6 Symbols and pictograms ............................................................................................................................. 32
2 Safety................................................................................................................................................................... 33
2.1
Choice of installation location ................................................................................................................... 33
2.2 Hazards due to electric energy .................................................................................................................. 33
2.3 Hazards due to hot parts.............................................................................................................................. 33
2.4 Protecting the chucks against overheating .......................................................................................... 34
2.5 Hazards due to electromagnetic radiation ............................................................................................ 34
2.6 Specifi c hazards ............................................................................................................................................... 35
2.7
Safety stickers on the unit ........................................................................................................................... 35
2.8 Rating plate ....................................................................................................................................................... 35
2.9 Declaration of Conformity ........................................................................................................................... 35
3 Operation........................................................................................................................................................... 36
3.1 Components
..................................................................................................................................................... 36
3.2 Operation and display fi eld ......................................................................................................................... 37
3.2.1 Overview ............................................................................................................................................................ 37
3.2.2 LED indicator for operating mode and mode change ...................................................................... 38
3.2.3 LED numeric display (2 digits) .................................................................................................................... 38
3.3 Confi guration of the SG1 ............................................................................................................................. 39
3.3.1 Confi guring the boost factor (additional time) ................................................................................... 39
3.3.2 Confi guring the spray cooler ...................................................................................................................... 39
3.3.3
Adjusting the Vee block................................................................................................................................ 39
3.4 Operation method of the thermal clamping process ....................................................................... 41
3.5 Operating modes ............................................................................................................................................ 42
3.5.1 Automatic modes (SL, N, V, SC) .................................................................................................................. 42
3.5.2 Manual mode ................................................................................................................................................... 42
3.6 Work procedures ............................................................................................................................................. 42
3.6.1 Inserting the chuck ........................................................................................................................................ 42
3.6.2 Selecting heating parameters .................................................................................................................... 44
3.6.3 Heating process ............................................................................................................................................... 44
3.6.4 Actions after the heating cycle .................................................................................................................. 45
3.6.5 Cooling ............................................................................................................................................................... 45
4 Commissioning the SG1 ............................................................................................................................... 46
4.1 Unpacking the machine ............................................................................................................................... 46
4.2 Commissioning................................................................................................................................................ 46
5 Cleaning and servicing ................................................................................................................................. 46
6 Troubleshooting .............................................................................................................................................. 47
6.1 Error messages and fault rectifi cation ..................................................................................................... 47
7 Appendix ........................................................................................................................................................... 48
7.1 Technical data .................................................................................................................................................. 48
7.1.1 Overview of shank tolerances .................................................................................................................... 48
7.1.1.1 SL, N and V chucks .......................................................................................................................................... 48
7.1.1.2 Shrink-fi t chucks SC (shrink collet) ........................................................................................................... 48
7.2
Selection tables for screening plates ....................................................................................................... 48
7.3 Selection tables for cooling inserts .......................................................................................................... 49
7.4 Instructions for use of 5-fi nger safety gloves ...................................................................................... 50
7.5 Supply-side socket and fuses ..................................................................................................................... 51
7.5.1 Arrangement of the 16A CEE socket: ....................................................................................................... 51
7.5.2 Voltages between the pins .......................................................................................................................... 51
7.6 Circuit diagram ................................................................................................................................................ 52