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11 

It is necessary to use the connection diagrams specified in the Operation manual to 

connect the “Galan-GSM” cellular monitoring system of the heating equipment, “Navigator”, 

“Istopnik-103” and “Istopnik-203”  electronic temperature regulators. Follow exactly the 

instructions of operation, installation, and safety control. 

The “Inlet” temperature sensor is installed on the pipeline (return pipe). The “Outlet” 

temperature sensor is installed on the pipeline coming from the boiler (vertical standpipe) at 

30 cm. from the boiler outlet (boiler connection). 

The recommended optimal operating temperatures of the heat-transfer agent on the 

inlet and outlet of the boiler are specified in the “Introduction” section of the given 

Operation manual. The observation of these temperature modes assures the greatest effect 

of using the electrode boiler.  

The range of thermoregulation of the “Navigator” temperature regulator on an outlet 

of the  boiler stretches from +10 to +90°  С  (“Outlet” indicator). The range of 

thermoregulation of the “Navigator” temperature regulator on an inlet of the boiler stretches 

from +10 to +60° C (“Inlet” indicator). 

When employing the “Istopnik-103”, “Istopnik-203”, and “Galan-GSM” temperature 

regulators the temperature is measured directly in the heated premises. The usage of these 

devices increases the effectiveness of the heating system and makes the heated premises 

more comfortable. 

Use a copper wire with a value of cross section lying in the range between 0,5 to 2,5 

sq. mm for installation of the automatic control unit of the heating system. A wire make-up 

should be specified in the project documentation of your heating system and in the 

automatic control unit operation manual. In case of applying copper stranded wire use a 

thimble but do not tin an end of the wire because it may bring into existence a bad contact.  

 

Automatic control units of the heating systems produced by the “Firma “Galan” 

Joint-Stock Company 

 

In the course of starting-up and adjustment tasks and on the basis of the specific 

situation the following temperatures are set on the “Navigator” temperature regulator: 

 

Temperature on the outlet of the boiler (a value belonging to the 

recommended optimal operating temperatures range which stretches from 

+65 to +75

º

 C) at which the boiler is switching off obligatory in any condition 

(temperature which is set on the boiler outlet). As a rule, this temperature is 

equal to +70

º

 C. 

 

Temperature on the inlet of the boiler (a value belonging to the recommended 

optimal operating temperatures range which stretches from +35 to +45

º

 C) 

at which the boiler is switching off obligatory in any condition (temperature 

which is set on the boiler inlet). 

A hysteresis setting (specific number of Celsius degrees by which the temperatures 

on the inlet and outlet of the boiler should be decreased in comparison with the specified 

temperatures  in order that the temperature sensors on the inlet and outlet of the boiler 

(“Inlet” sensor and “Outlet” sensor) should send commands for switching off the boiler) is 

also set on the “Navigator” temperature regulator. 

A value of the hysteresis setting belongs to the temperature range of the adjustable 

hysteresis of the “Navigator” temperature regulator. This temperature range stretches from 

1 to 9

º

 C. 

A hysteresis setting for the “Outlet” sensor, as a rule, is equal to 9

º

 C. 

A hysteresis setting for the “Inlet” sensor is strictly individual for every heating 

system. It is defined both by the objective factors (for example, match between the heat 

losses of the heated premises and the power of the heating system) and by the subjective 

factors (for example, requirements on the comfort of the heated premises, requirements on 

the operating economy of the heating system). 

With the exception of particular cases, in the course of the cold season the hysteresis 

settings, as a rule, are not changed. 

The boiler is switching off, as a rule, by the command of the “Inlet” sensor. 

In case of emergency or malfunction of the heating system  (in consequence of 

deterioration of the heat-transfer agent circulation or increase of temperature on the outlet 

of the boiler) the boiler is switched off by the command of the “Outlet” sensor. 

Summary of Contents for Ochag-2

Page 1: ...OCHAG GEYSER VULKAN ELECTRODE BOILERS OPERATION MANUAL...

Page 2: ...d by the Firma Galan Joint Stock Company 11 Filling the heating system with heat transfer agent 15 Correcting procedure 16 Preventive maintenance Washing of the heating system 17 Visual examination of...

Page 3: ...ocess of installation of the heating system and boilers and in the course of starting further operation and usage of the electric boilers we convincingly ask you to familiarize yourself attentively wi...

Page 4: ...he Independent Noncommercial Organization on Certification of the Electrical Products 109052 Moscow ul Nizhegorodskaya 29 Voluntary certification Technical characteristics of the boilers produced by t...

Page 5: ...technical characteristics can slightly differ from characteristics resulted in the table above Boilers construction Depending on the boiler power the electrode boilers produced by the Firma Galan Join...

Page 6: ...ation compact size and light weight For example the weight of the boiler the power of which is equal to 6 kW comprises 1 1 kg and the weight of the boiler the power of which is equal to 25 kW comprise...

Page 7: ...automatic control system The electrode boiler cost does not include a cost of the automatic control unit With the exception of the operation manual for electromechanical model of the automatics which...

Page 8: ...the boiler and heating system including metal pipelines for the cold return pipe and hot heat transfer agent should be grounded The place of entering of the conductors into the building or constructio...

Page 9: ...rical installation of the boilers and automatics Three phase electrode boilers are connected to the four wire three phase power network the voltage of which is equal to 380 V Industrial frequency of t...

Page 10: ...unning on solid liquid or gas fuel Legend Laid on thermostat sensor Valve Filter mechanical mud settler Heat transfer agent drain valve Air drain valve Circulation pump power 70 or 100 W A Vertical se...

Page 11: ...on the basis of the specific situation the following temperatures are set on the Navigator temperature regulator Temperature on the outlet of the boiler a value belonging to the recommended optimal o...

Page 12: ...eak sensor water flooding sensor etc The Galan GSM cellular monitoring system of the heating equipment is used in conjunction with the Navigator control unit Perform the installation in accordance wit...

Page 13: ...ipping contactor size 2 up to 32 A 2 1 Automatic tripping contactor coil 220 V 2 2 Thermal relay contacts normally closed 3 Inlet temperature sensor laid on bimetallic thermostat 4 Outlet temperature...

Page 14: ...tic tripping contactor size 2 up to 25 A size 3 up to 40 A 2 1 Automatic tripping contactor coil 380 V 380 V 2 2 Thermal relay contacts normally closed 3 Inlet temperature sensor laid on bimetallic th...

Page 15: ...used for inhibition of corrosion and for scale dissolving The application of low freezing liquid saves from danger of unfreezing the heating system in the event of sudden power supply disconnection A...

Page 16: ...illed in the heating system Stir the dose of the salt solution and the water drawn off from the heating system carefully This mixture is filled in the heating system through the drain valve by means o...

Page 17: ...ost careful control over the boiler s automatic switching on and switching off It is inadmissible to switch on the boiler at presence of the frozen heat transfer agent in the system or in danger of fr...

Page 18: ...acks of the bushing insulators etc and for evaluation of electrodes wear In case of a wear comprises more than 40 the electrode electrodes should be replaced Traditionally this happens every 3 5 years...

Page 19: ...ed b Low freezing liquid as a heat transfer agent Add distilled water clear uncontaminated filtered rain water or snow melt water water the specific electric resistance of which significantly exceeds...

Page 20: ...and lubricating oils gasoline acetone turpentine bitumen roll roofing kerosene oils in the premises where the boiler is installed To dry clothing on the electric boiler shell Transportation and storin...

Page 21: ...e air locks 4 In due course the boiler wastes its power gradually under condition of using fresh water Presence of contamination rust and scale on the electrodes and on the internal surfaces of the bo...

Page 22: ...__________ _____ Performed tasks Executor Owner last name name and surname signature Name of the company performing the warranty repair Place of the seal Post and signature of the director of the com...

Page 23: ...__________ _____ Performed tasks Executor Owner last name name and surname signature Name of the company performing the warranty repair Place of the seal Post and signature of the director of the com...

Page 24: ...ce functions Date description of the maintenance functions License number address signature of the person responsible for performing maintenance functions Seal of the company organization which has pe...

Page 25: ...ery and sale certificate The electrode boiler meets the requirements of the Technical Specifications TS No 3468 001 17289826 02 Date of issue Seal of the Quality Department Sold Date of sale Place of...

Page 26: ...9 196 04 40 196 04 41 123098 Moscow m Shchukinskaya ul Marshala Novikova 2 building 1 http www galan ru e mail office galan ru MAXIMUM WARMTH MINIMUM COSTS OUR COMPANY PERFORMS THE DESIGNING INSTALLAT...

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